Mold vibrating device for cement stay wire disc production

By designing and using the adjustment and vibration components in combination, the problem of insufficient vibration at the edges and corners of the mold was solved, achieving full compaction of the cement wire rod and improving product quality.

CN224027925UActive Publication Date: 2026-03-24HUBEI YUANTUO ELECTRIC CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-08
Publication Date
2026-03-24

AI Technical Summary

Technical Problem

The existing mold vibration devices used in the production of cement wire rods do not vibrate sufficiently at the edges and corners of the molds, resulting in pores and defects in these areas, which affect the density and strength.

Method used

A mold vibration device including an adjustment component, a vibration component, and a transmission component was designed. By adjusting the telescopic rod and rotating rod structure of the adjustment component, in conjunction with the hydraulic rod and motor drive, the edge and corner of the mold can be fully vibrated to enhance the density and strength.

Benefits of technology

This method achieves thorough vibration of the mold edges and corners, reduces porosity and defects, and improves the density and strength of the cement wire rod.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of cement stay wire discs, in particular to a mold vibrating device for cement stay wire disc production, which comprises a base. The adjusting assembly comprises two first telescopic rods, a second telescopic rod, a first connecting block, a first fixing shaft, a first rotating rod, a second rotating rod, a second fixing shaft, a third rotating rod, a first sliding block, a first fixing plate and a first sliding groove, the second telescopic rod slides while the first telescopic rod slides, and the first fixing shaft connected through the first connecting block is connected with the first sliding groove; a first fixing shaft shrinks along a first sliding groove through a first sliding block, so that a first rotating rod, a second rotating rod and a third rotating rod are shrunk and combined, a first fixing plate descends, an adjusting assembly descends, then cement is vibrated, and the cement is fully vibrated by vibrating the edges and corners of the mold; the edge and corner parts of the cement stay wire disc are fully vibrated, so that pores and defects of the parts are reduced, and the compactness and strength of the cement stay wire disc are enhanced.
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Description

TECHNICAL FIELD

[0001] The utility model relates to cement pull line disc technical field, concretely is a mould vibrating device for cement pull line disc production. BACKGROUND

[0002] It is known that the pull line disc refers to the device usually buried in the earth to provide the fixed point preventing pulling up. The prefabricated concrete pull line disc is the component commonly used in the power transmission and transformation line engineering, and the pull line disc soil serving construction is composed of nine procedures of material preparation, module assembly, material distribution, stirring, transportation, pouring, vibrating, form stripping and curing. The quality of each procedure and the quality of the constructors can affect the quality of the concrete.

[0003] At present, the common cement pull line disc production mould vibrating device mostly adopts the central vibrating or local vibrating mode, relies on the propagation of the vibration to make the concrete dense, however, in the propagation process, the vibration energy can gradually attenuate, causes the edge and corner part of the mould to receive the weak vibration energy, is difficult to reach the effect of sufficient vibrating, the edge and corner part of the cement pull line disc is not fully vibrated, can cause these parts to have more porosity and defects, reduces its density and strength. UTILITY MODEL CONTENT

[0004] The technical problem solved by the utility model

[0005] In order to overcome the problem that the existing cement pull line disc production mould vibrating device is inconvenient to vibrate the edge and corner part of the mould, the utility model provides a cement pull line disc production mould vibrating device with the effect of vibrating the edge and corner part of the mould.

[0006] Technical scheme

[0007] In order to achieve the above object, the utility model provides the following technical scheme: A mould vibrating device for cement pull -out wire disc production includes base, the fixed component is installed on the base, the adjusting assembly is installed on the fixed component, the adjusting assembly includes two first telescopic link, two second telescopic link, two first connecting block, two first fixed axle, four first rotary rod, four second rotary rod, two second fixed axle, four third rotary rod, four first sliding block, first fixed plate and first sliding groove, two first telescopic link fixed setting on the fixed component, two second telescopic link are slidably arranged in the inside of corresponding first telescopic link respectively, two first connecting block are fixedly arranged on the one side of corresponding second telescopic link respectively, two first fixed axle are fixedly arranged on corresponding first connecting block respectively, four first rotary rod are rotatably arranged on corresponding first fixed axle respectively, four second rotary rod are rotatably arranged on one end of corresponding first rotary rod respectively, two second fixed axle are rotatably arranged at the coincidence of one end of corresponding two second rotary rod respectively, four third rotary rod are rotatably arranged on corresponding second fixed axle respectively, and one end of corresponding two third rotary rods is rotatably arranged together through the shaft, four first sliding block are fixedly arranged on corresponding first fixed axle and second fixed axle respectively, first fixed plate is slidably arranged on the first sliding block, first fixed plate is provided with first sliding groove, and the first sliding block is slidably arranged in the first sliding groove, the lifting control assembly is installed on the adjusting assembly, the vibration component is installed on the adjusting assembly, the transmission component is installed on the fixed component, and the fixed drive component is installed on one side of the base.

[0008] Preferably, the lifting control assembly includes a second fixed plate, the second fixed plate is fixedly arranged on one side of the base, a hydraulic rod is installed on one side of the second fixed plate, a first fixed rod is fixedly arranged on the top of the hydraulic rod, and one end of the first fixed rod is fixedly arranged on the first fixed plate.

[0009] Further, the vibration component includes four mounting plates, four mounting plates are fixedly arranged on corresponding first connecting blocks and second fixed axles respectively, and a plurality of cement vibrating rods are installed on the mounting plates.

[0010] Still further, the fixed component includes a second sliding groove, the second sliding groove is arranged on the base, two second sliding blocks are slidably arranged in the first sliding groove, third fixed plates are fixedly arranged on the two second sliding blocks, and the two third fixed plates are fixedly arranged on one end of the corresponding first telescopic link.

[0011] Further, the transmission assembly comprises second connecting blocks fixedly arranged on the corresponding third fixed plates, two bidirectional screws are arranged on the two second connecting blocks through threads, fourth fixed plates are rotatably arranged at the two ends of the bidirectional screws, first fixed columns are fixedly arranged on the sides of the two fourth fixed plates, and the sides of the two first fixed columns are fixedly arranged on the base.

[0012] On the basis of the foregoing, the fixed driving assembly comprises a fifth fixed plate fixedly arranged on one side of the base, a motor is mounted on one side of the fifth fixed plate, a first bevel gear is fixed on the output shaft of the motor through a key, a second bevel gear is fixed on one end of the bidirectional screw through a key, and the second bevel gear is engaged with the first bevel gear.

[0013] On the basis of the foregoing, further, a mold is arranged on the base and between the two third fixed plates.

[0014] Beneficial effects

[0015] The cement pull wire disc production mold vibrating device, through the first telescopic rod, the second telescopic rod, the first connecting block, the first fixed shaft, the first sliding block, the first sliding groove, the first rotating rod, the second rotating rod and the third rotating rod, the first telescopic rod slides, the second telescopic rod slides, the first fixed shaft is connected through the first connecting block, the first fixed shaft is retracted along the first sliding groove through the first sliding block, the first rotating rod, the second rotating rod and the third rotating rod are retracted and combined, the size of the first rotating rod, the second rotating rod and the third rotating rod is adapted to the size of the mold, the first fixed plate is lowered, the adjusting assembly is lowered, then the cement is vibrated, the mold edges and corners are vibrated, the cement reaches the full vibration effect, the cement pull wire disc edges and corner parts are fully vibrated, the porosity and defects of these parts are reduced, and the compactness and strength are enhanced. BRIEF DESCRIPTION OF DRAWINGS

[0016] Figure 1 It is a three-dimensional structure schematic view of the utility model;

[0017] Figure 2 It is a three-dimensional structure schematic view of the adjusting assembly of the utility model;

[0018] Figure 3 It is a three-dimensional structure schematic view of the first rotating rod, the second rotating rod and the third rotating rod of the utility model;

[0019] Figure 4 It is a three-dimensional structure schematic view of the first fixed shaft and the second fixed shaft of the utility model;

[0020] Figure 5The utility model discloses a lifting control assembly three -dimensional structure schematic diagram shows for it.

[0021] Figure 6 The utility model discloses a fixed assembly three -dimensional structure schematic diagram shows for it.

[0022] Figure 7 The utility model discloses a fixed assembly three -dimensional structure schematic diagram shows for it.

[0023] Figure 8 The utility model discloses a transmission assembly three -dimensional structure schematic diagram shows for it.

[0024] Figure 9 The utility model discloses a fixed driving assembly three -dimensional structure schematic diagram shows for it.

[0025] Figure 10 The utility model discloses a mold three -dimensional structure schematic diagram shows for it.

[0026] In the drawing: 1, base, 2, fixed assembly, 3, adjusting assembly, 4, first telescopic link, 5, second telescopic link, 6, first connecting block, 7, first fixed axle, 8, first rotary rod, 9, second rotary rod, 10, second fixed axle, 11, third rotary rod, 12, first sliding block, 13, first fixed plate, 14, first sliding slot, 15, lifting control assembly, 16, vibration assembly, 17, transmission assembly, 18, fixed driving assembly, 19, second fixed plate, 20, hydraulic rod, 21, first fixed link, 22, mounting plate, 23, cement vibrating rod, 24, second sliding slot, 25, second sliding block, 26, third fixed plate, 27, second connecting block, 28, bidirectional screw, 29, fourth fixed plate, 30, first fixed column, 31, fifth fixed plate, 32, motor, 33, first bevel gear, 34, second bevel gear, 35, mold. DETAILED DESCRIPTION

[0027] The technical scheme in the embodiments of the utility model will be described clearly and completely below in conjunction with the drawings in the embodiments of the utility model, and apparently, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments, and all other embodiments obtained by the ordinary skilled in the art without creative work on the basis of the embodiments in the utility model belong to the range of the utility model protection.

[0028] Referring to Figures 1-6 A cement pull cord reel production mold vibrating device, including base 1, base 1 is mainly used for bearing the cement that needs to be vibrated.

[0029] Fixed assembly 2, adjusting assembly 3, lifting control assembly 15, vibration assembly 16, transmission assembly 17 and fixed driving assembly 18.

[0030] The fixing assembly 2 is installed on the base 1, and the fixing assembly 2 is mainly used for fixing the cement which needs to be vibrated; the adjusting assembly 3 is installed on the fixing assembly 2, and the adjusting assembly 3 is mainly used for controlling the range of vibration; the lifting control assembly 15 is installed on the adjusting assembly 3, and the lifting assembly is mainly used for controlling the height of the adjusting assembly 3; the vibration assembly 16 is installed on the adjusting assembly 3, and the vibration assembly 16 is mainly used for vibrating the cement to remove the bubbles in the cement; the transmission assembly 17 is installed on the fixing assembly 2, and the transmission assembly 17 is mainly used for controlling the fixing assembly 2; and the fixing driving assembly 18 is installed on one side of the base 1, and the fixing driving assembly 18 is mainly used for driving the fixing assembly 2.

[0031] The adjusting assembly 3 comprises two first telescopic rods 4, two second telescopic rods 5, two first connecting blocks 6, two first fixing shafts 7, four first rotating rods 8, four second rotating rods 9, two second fixing shafts 10, four third rotating rods 11, four first sliding blocks 12, a first fixed plate 13 and a first sliding groove 14.

[0032] The two first telescopic rods 4 are welded on the fixing assembly 2, the two second telescopic rods 5 are slidably arranged in the interiors of the corresponding first telescopic rods 4, the first telescopic rods 4 and the second telescopic rods 5 are matched with each other to control the height of the adjusting assembly 3, the two first connecting blocks 6 are welded on the sides of the corresponding second telescopic rods 5, the two first fixing shafts 7 are welded on the corresponding first connecting blocks 6, the four first rotating rods 8 are rotatably arranged on the corresponding first fixing shafts 7, the first fixing shafts 7 are mainly used for connecting the first rotating rods 8, the first rotating rods 8 are rotated on the first fixing shafts 7, the four second rotating rods 9 are rotatably arranged at the one ends of the corresponding first rotating rods 8, the first rotating rods 8 and the second rotating rods 9 are matched with each other to stretch or contract, the two second fixing shafts 10 are rotatably arranged at the coincident positions of the one ends of the corresponding two second rotating rods 9, the four third rotating rods 11 are rotatably arranged on the corresponding second fixing shafts 10, and the one ends of the corresponding two third rotating rods 11 are rotatably arranged together, and the first rotating rods 8, the second rotating rods 9 and the third rotating rods 11 are matched with each other to stretch or contract at any time.

[0033] The four first sliding blocks 12 are welded on the corresponding first fixed shaft 7 and second fixed shaft 10 respectively, the first fixed plate 13 is slidably arranged on the first sliding block 12, the first fixed plate 13 is provided with a first sliding groove 14, the inside of the first sliding groove 14 is a smooth plane, and the first sliding block 12 is slidably arranged in the first sliding groove 14, the cooperation of the first sliding groove 14 and the first sliding block 12 controls the contraction direction and the extension direction of the first rotating rod 8, the second rotating rod 9 and the third rotating rod 11, and the height of the first rotating rod 8, the second rotating rod 9 and the third rotating rod 11 can be adjusted.

[0034] First, the height of the first rotating rod 8, the second rotating rod 9 and the third rotating rod 11 is controlled by the cooperation of the first telescopic rod 4 and the second telescopic rod 5, then the first telescopic rod 4 is slid, the second telescopic rod 5 is slid, and the first fixed shaft 7 connected by the first connecting block 6 is contracted along the first sliding groove 14 by the first sliding block 12, so that the first rotating rod 8, the second rotating rod 9 and the third rotating rod 11 are contracted and combined.

[0035] The lifting control assembly 15 comprises a second fixed plate 19, the second fixed plate 19 is welded on one side of the base 1, a hydraulic rod 20 is installed on one side of the second fixed plate 19, the second fixed plate 19 is mainly used for providing an installation platform for the hydraulic rod 20, a first fixed rod 21 is welded on the top of the hydraulic rod 20, one end of the first fixed rod 21 is welded on the first fixed plate 13, the first fixed rod 21 is mainly used for connecting the hydraulic rod 20 and the first fixed plate 13, the first fixed rod 21 is lifted by starting the hydraulic rod 20, the first fixed plate 13 is lifted by the lifting of the first fixed rod 21, so as to drive the adjusting assembly 3 to lift.

[0036] The vibration assembly 16 comprises four installation plates 22, the four installation plates 22 are welded on the corresponding first connecting block 6 and second fixed shaft 10 respectively, a plurality of cement vibrating rods 23 are installed on the installation plate 22, the installation plate 22 is mainly used for providing an installation position for the cement vibrating rod 23, the cement vibrating rod 23 is mainly used for vibrating the cement to remove the air bubbles in the cement, and in the embodiment, twenty cement vibrating rods 23 are preferably installed.

[0037] First, refer to Figures 7-9 In the embodiment, the fixing assembly 2 comprises a second sliding groove 24, the second sliding groove 24 is provided on the base 1, the inside of the second sliding groove 24 is a smooth plane, two second sliding blocks 25 are slidably arranged in the inside of the first sliding groove 14, two third fixed plates 26 are welded on the two second sliding blocks 25 respectively, the two third fixed plates 26 are welded on one end of the corresponding first telescopic rod 4 respectively, and the third fixed plate 26 can slide along the second sliding groove 24 by the second sliding block 25 sliding in the inside of the second sliding groove 24.

[0038] The transmission assembly 17 comprises a second connecting block 27 welded on the corresponding third fixed plate 26, and a bidirectional screw 28 is arranged on the two second connecting blocks 27 through threads, the second connecting block 27 is mainly used for connecting the bidirectional screw 28 and the third fixed plate 26, the two ends of the bidirectional screw 28 are rotatably provided with a fourth fixed plate 29, one side of the two fourth fixed plates 29 is welded with a first fixed column 30, and one side of the two first fixed columns 30 is welded on the base 1, the fourth fixed plate 29 and the first fixed column 30 are matched to fix the position of the bidirectional screw 28, the second connecting block 27 can slide on the bidirectional screw 28 by rotating the bidirectional screw 28, and the second connecting block 27 slides to drive the third fixed plate 26 to slide.

[0039] The fixed driving assembly 18 comprises a fifth fixed plate 31 welded on one side of the base 1, a motor 32 is installed on one side of the fifth fixed plate 31, the fifth fixed plate 31 is mainly used for providing an installation platform for the motor 32, a first bevel gear 33 is fixed on the output shaft of the motor 32 through a key, one end of the bidirectional screw 28 is fixed with a second bevel gear 34 through a key, the second bevel gear 34 is engaged with the first bevel gear 33, the first bevel gear 33 is driven to rotate by starting the motor 32, the second bevel gear 34 is driven to rotate by the first bevel gear 33, and the bidirectional screw 28 is driven to rotate by the second bevel gear 34.

[0040] Finally, referring to Figure 10 In the embodiment, a mold 35 is also included, the mold 35 is placed on the base 1 and located between the two third fixed plates 26, and the mold 35 is mainly used for bearing cement, and the size of the mold 35 can be replaced according to the demand.

[0041] Working principle:

[0042] The cement pull disc production mold vibrating device, when in use, first, the cement pull disc production mold vibrating device is placed in the position required to be used, the suitable mold 35 is selected, the cement is poured into the mold 35 inside, then the mold 35 is placed on the base 1, the motor 32 is started, the motor 32 rotates to drive the first bevel gear 33 to rotate, the first bevel gear 33 rotates to drive the second bevel gear 34 to rotate, the second bevel gear 34 rotates to drive the bidirectional lead screw 28 to rotate, the bidirectional lead screw 28 rotates to drive the second connecting block 27 to slide on the bidirectional lead screw 28, the second connecting block 27 slides to drive the third fixed plate 26 to slide, the third fixed plate 26 fixes the mold 35 on the base 1, while the third fixed plate 26 slides, the first extension rod 4 makes the second extension rod 5 slide, the first fixed shaft 7 connected through the first connecting block 6, the first fixed shaft 7 is retracted through the first sliding block 12 along the first sliding groove 14, the first rotating rod 8, the second rotating rod 9 and the third rotating rod 11 are retracted and combined, the size of the first rotating rod 8, the second rotating rod 9 and the third rotating rod 11 is adapted to the size of the mold 35, secondly, the hydraulic rod 20 is started, the hydraulic rod 20 drives the first fixed rod 21 to descend, the first fixed rod 21 drives the first fixed plate 13 to descend, while the adjusting assembly 3 descends, the cement vibrating rod 23 is inserted into the cement inside the mold 35, finally, the cement vibrating rod 23 is moved, and the cement in the mold 35 is vibrated.

[0043] Although the embodiments of the utility model have been shown and described, it can be understood by those skilled in the art that various changes, modifications, replacements and variations can be made to these embodiments without departing from the principles and spirits of the utility model, the scope of the utility model is defined by the appended claims and their equivalents.

Claims

1. A mold vibration device for producing cement wire rods, characterized in that, include: Base (1); A fixing component (2) is mounted on the base (1); An adjusting assembly (3) is mounted on the fixing assembly (2). The adjusting assembly (3) includes two first telescopic rods (4), two second telescopic rods (5), two first connecting blocks (6), two first fixed shafts (7), four first rotating rods (8), four second rotating rods (9), two second fixed shafts (10), four third rotating rods (11), four first sliders (12), a first fixing plate (13), and a first sliding groove (14). The two first telescopic rods (4) are fixedly mounted on the fixing assembly (2). The two second telescopic rods (5) are slidably mounted inside the corresponding first telescopic rods (4). The two first connecting blocks (6) are fixedly mounted on one side of the corresponding second telescopic rods (5). The two first fixed shafts (7) are fixedly mounted on the corresponding first connecting blocks (6). The first rotating rod (8) is rotatably mounted on the corresponding first fixed shaft (7), the four second rotating rods (9) are rotatably mounted on one end of the corresponding first rotating rod (8), the two second fixed shafts (10) are rotatably mounted at the overlapping point of one end of the corresponding two second rotating rods (9), the four third rotating rods (11) are rotatably mounted on the corresponding second fixed shaft (10), and one end of the corresponding two third rotating rods (11) is rotatably mounted together by a shaft, the four first sliders (12) are fixedly mounted on the corresponding first fixed shaft (7) and second fixed shaft (10), the first fixed plate (13) is slidably mounted on the first slider (12), the first fixed plate (13) is provided with a first groove (14), and the first slider (12) is slidably mounted inside the first groove (14); A lifting control assembly (15) is mounted on the adjusting assembly (3); Vibration assembly (16), the vibration assembly (16) being mounted on the adjustment assembly (3); A transmission assembly (17) is mounted on the fixed assembly (2); as well as A fixed drive assembly (18) is mounted on one side of the base (1).

2. The mold vibration device for producing cement wire drawing reels according to claim 1, characterized in that, The lifting control assembly (15) includes a second fixing plate (19), which is fixedly disposed on one side of the base (1). A hydraulic rod (20) is installed on one side of the second fixing plate (19), and a first fixing rod (21) is fixedly disposed on the top of the hydraulic rod (20). One end of the first fixing rod (21) is fixedly disposed on the first fixing plate (13).

3. The mold vibration device for producing cement wire drawing reels according to claim 1, characterized in that, The vibration assembly (16) includes four mounting plates (22), which are respectively fixed on the corresponding first connecting block (6) and second fixed shaft (10). Several cement vibrating rods (23) are installed on the mounting plates (22).

4. The mold vibration device for producing cement wire drawing reels according to claim 1, characterized in that, The fixing component (2) includes a second slide groove (24), which is formed on the base (1). Two second sliders (25) are slidably arranged inside the first slide groove (14). A third fixing plate (26) is fixedly arranged on each of the two second sliders (25). The two third fixing plates (26) are respectively fixedly arranged on one end of the corresponding first telescopic rod (4).

5. The mold vibration device for producing cement wire drawing reels according to claim 4, characterized in that, The transmission assembly (17) includes a second connecting block (27), which is fixedly mounted on the corresponding third fixing plate (26). The two second connecting blocks (27) are provided with a double-acting screw (28) by thread. The two ends of the double-acting screw (28) are respectively rotatably mounted with a fourth fixing plate (29). A first fixing post (30) is fixedly mounted on one side of each of the two fourth fixing plates (29). One side of each of the two first fixing posts (30) is fixedly mounted on the base (1).

6. The mold vibration device for producing cement wire drawing reels according to claim 5, characterized in that, The fixed drive assembly (18) includes a fifth fixed plate (31), which is fixedly disposed on one side of the base (1). A motor (32) is installed on one side of the fifth fixed plate (31). The output shaft of the motor (32) is fixed with a first bevel gear (33) by a key. One end of the bidirectional lead screw (28) is fixed with a second bevel gear (34) by a key. The second bevel gear (34) meshes with the first bevel gear (33).

7. The mold vibration device for producing cement wire drawing reels according to claim 4, characterized in that, It also includes a mold (35) placed on the base (1) and located between the two third fixing plates (26).