Rubber product rolling forming device
By using the rolling mill and cooling structure of the rubber product rolling molding device, the problem of the loose texture inside the rubber product is solved, achieving high-precision molding and a smooth, defect-free surface, while reducing labor costs and operating steps.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-23
- Publication Date
- 2026-03-24
AI Technical Summary
The rubber products processed by existing rubber mixers have a loose internal texture and contain voids, resulting in defects such as an uneven surface, bubbles, and cracks, which affect the product's appearance and dimensional accuracy, and lead to insufficient processing quality.
A rubber product rolling molding device is used, including a rolling mill and a cold water tank. The rolling mill rolls the rubber product from all directions, and the cooling structure puts the rubber product into the water tank to cool it. Rotating the handle drives the connecting rod and side rod to rotate, so that the rollers and rubber are pressed into the bottom of the water tank, achieving rapid cooling and shape fixation.
It improves the molding quality of rubber products, meets the requirements of high-precision processing, reduces labor costs, reduces operation steps, and ensures that the product surface is smooth and defect-free, and the shape is regular.
Smart Images
Figure CN224028188U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to rubber production technical field, especially relate to a rubber product roller compaction forming device. BACKGROUND
[0002] The rubber product is with natural rubber or synthetic rubber as main raw material, through a series of processing procedures, the article with specific shape, performance and purpose is made, and the rubber product needs to add various compounding agents, such as vulcanizing agent, accelerator, filler and antioxidant, to improve the performance of rubber in the production process, and the rubber internal mixer can uniformly disperse these compounding agents in the rubber matrix through strong shearing, stirring and rolling.
[0003] At present, the rubber product melted by the rubber internal mixer is relatively fluffy inside, not enough to ram, and there are many voids, which can easily lead to the surface of the extrudate not smooth, and there are bubbles, cracks and other defects, which affect the appearance quality and dimensional accuracy of the product, and the processing quality is insufficient and needs to be improved. UTILITY MODEL CONTENT
[0004] (I) technical problem solved
[0005] In view of the deficiency of prior art, the utility model provides a rubber product roller compaction forming device, which solves the technical problem of insufficient processing quality of the existing device.
[0006] (II) technical scheme
[0007] In order to realize the above purpose, the utility model realizes the following technical scheme:
[0008] A rubber product roller compaction forming device, comprising a roller compactor and a cold water pool, the cold water pool is located on the side wall of the roller compactor, the water tank is arranged in the cold water pool, the water tank is fixedly installed with the material plate inside, and the water tank is symmetrically provided with a circular groove inside;
[0009] Two cooling structures are arranged in the circular groove respectively;
[0010] The cooling structure comprises a damping bearing and a sealing bearing, the outer ring of the damping bearing and the sealing bearing is fixedly installed with the circular groove, the sealing bearing and the damping bearing are provided with a handle, the handle is fixedly installed with the inner ring of the damping bearing and the sealing bearing, and the upper end of the cold water pool is provided with a first conveying roller.
[0011] Preferably, the first conveying roller and the second conveying roller are located above the material plate, the circumferential surface of the handle is provided with a connecting rod, the side wall of the connecting rod is provided with a side rod, and the circumferential surface of the side rod is rotatably installed with a rotating roller.
[0012] Preferably, the two side rods are provided with baffles on the side walls, and the two connecting rods and the rotating roller are located inside the water tank.
[0013] Preferably, the water tank is provided with supports symmetrically on the side walls, the inside of the rolling machine is provided with a rolling roller set, and the control unit is arranged on the side wall of the rolling machine.
[0014] (Three) beneficial effects
[0015] Firstly, the rubber product after being melted by the rubber mixer can be placed between the rolling roller set of the rolling machine, and the rolling roller set can implement all-round rolling operation on the rubber product by virtue of the pressure between the rolling roller set, which not only compacts the rubber product, but also makes the shape of the product more regular, so as to meet the high-precision requirement of the subsequent processing process.
[0016] Secondly, the cooled rubber product can be placed in the water tank for cooling treatment, and the rotating handle can drive the connecting rod and the side rod to rotate by generating a radial force, so as to make the rotating roller adhere to the rubber product and press the rubber material to the bottom of the water tank. Compared with the prior art, the staff does not need to exert force to pass the rubber product through the limiting rod at the bottom of the water tank, which improves the convenience, reduces the operation steps, and reduces the labor cost. In addition, the rubber material still has high temperature and certain plasticity after rolling, so that the rubber material can be quickly cooled in the water tank, the movement ability of the rubber molecular chain is rapidly reduced, the shape of the material is quickly fixed, the regular shape formed after rolling is maintained, and the forming quality is further improved. BRIEF DESCRIPTION OF DRAWINGS
[0017] The above description is only a summary of the technical scheme of the present application. In order to more clearly understand the technical means of the present application and can be implemented according to the content of the specification, the following will be described in detail with the preferred embodiment of the present application and the accompanying drawings.
[0018] Figure 1 It is a perspective view of the present application;
[0019] Figure 2 It is a perspective view of the water tank of the present application;
[0020] Figure 3 It is an exploded view of the water tank connection of the present application;
[0021] Figure 4 It is a perspective view of the connecting rod of the present application.
[0022] Legend: 11, roller; 12, cold water pool; 13, water tank; 14, material plate; 15, first conveying roller; 16, second conveying roller; 17, circular groove; 18, handle; 19, damping bearing; 21, sealing bearing; 22, connecting rod; 23, side rod; 24, rotating roller; 25, baffle; 26, bracket; 27, roller group; 28, control unit. DETAILED DESCRIPTION
[0023] The embodiment of the present application effectively solves the technical problem of insufficient processing quality of the existing device by providing a rubber product rolling forming device. The rubber product melted by the internal mixer is placed between the roller groups of the roller after the roller is started. The roller groups implement all-round rolling operation on the rubber product by the pressure between them. This process not only compacts the rubber product, but also makes the shape of the product more regular, meeting the high-precision requirements of the subsequent processing process. The cooled structure is arranged to cool the rubber product in the water tank after rolling. At the same time, the handle is rotated to generate a radial force to drive the connecting rod and the side rod to rotate, so that the rotating roller is attached to the rubber product, and the rubber material is pressed to the bottom of the water tank. Compared with the past, the staff no longer needs to laboriously pass the rubber product through the limiting rod at the bottom of the water tank, improving convenience, reducing operation steps, and reducing labor costs. The rubber material still has high temperature and certain plasticity after rolling, and is quickly placed in the water tank to rapidly cool it, rapidly reduce the movement ability of the rubber molecular chain, and quickly fix the shape of the material, which helps to maintain the regular shape formed after rolling, and further improves the forming quality.
[0024] EMBODIMENT
[0025] As shown in Figure 1 - Figure 4 The technical scheme in the embodiment of the present application effectively solves the technical problem of insufficient processing quality of the existing device. The general idea is as follows:
[0026] In view of the problems in the prior art, the utility model provides a rubber product rolling forming device, which comprises a roller 11 and a cold water pool 12, the cold water pool 12 is located on the side wall of the roller 11, the cold water pool 12 is internally provided with a water tank 13, the water tank 13 is internally and symmetrically provided with a material plate 14, and the water tank 13 is internally and symmetrically provided with a circular groove 17.
[0027] Two circular grooves 17 are internally provided with cooling structures respectively;
[0028] The cooling structure comprises two damping bearings 19 and two sealing bearings 21, the outer rings of the two damping bearings 19 and the two sealing bearings 21 are fixedly installed on the circular groove 17, the two damping bearings 19 and the two sealing bearings 21 are provided with a handle 18, the two handles 18 are fixedly installed on the inner rings of the two damping bearings 19 and the two sealing bearings 21, the upper end of the cold water pool 12 is provided with a first conveying roller 15, the upper end of the cold water pool 12 is provided with a second conveying roller 16 (the first conveying roller 15 and the second conveying roller 16 are prior art, mainly composed of a shell, a motor and a conveying roller), and the inside of the rolling mill 11 is provided with a rolling roller set 27.
[0029] By arranging the rolling mill 11, the rubber product melted by the rubber mixing machine can be placed between the rolling roller set 27 of the rolling mill 11, and when the rolling mill 11 is started, the rolling roller set 27 can implement all-round rolling operation on the rubber product by the pressure between the rolling roller set 27, which not only compacts the rubber product, but also makes the shape of the product more regular, meeting the high-precision requirement of the subsequent processing process.
[0030] The first conveying roller 15 and the second conveying roller 16 are located above the material plate 14, the circumferential surface of the two handles 18 is provided with a connecting rod 22, the side wall of the two connecting rods 22 is provided with a side rod 23, and the circumferential surface of the two side rods 23 is rotatably installed with a rotating roller 24.
[0031] By arranging the cooling structure, the rolled rubber product can be placed in the water tank 13 for cooling treatment, and by rotating the handle 18, the handle 18 generates a radial force to drive the connecting rod 22 and the side rod 23 to rotate, so that the rotating roller 24 is attached to the rubber product, and the rubber material is pressed to the bottom of the water tank 13. Compared with the past, the staff no longer needs to laboriously pass the rubber product through the limiting rod inside the bottom of the water tank 13, improving the convenience, reducing the operation steps, and reducing the labor cost.
[0032] The rubber material still has high temperature and certain plasticity after rolling, and rapid placement in the water tank 13 can make it cool rapidly, the movement ability of the rubber molecular chain rapidly decreases, and the shape of the material is quickly fixed, which helps to maintain the regular shape formed after rolling, and further improves the forming quality.
[0033] The side wall of the two side rods 23 is provided with a baffle 25, the two connecting rods 22 and the rotating roller 24 are located inside the water tank 13, the side wall of the cold water pool 12 is symmetrically provided with a support 26, and the side wall of the rolling mill 11 is provided with a control unit 28.
[0034] By arranging the baffle 25, the contact range of the rubber product and the rotating roller 24 is ensured.
[0035] Working principle:
[0036] In the first step, when in use, the staff can first place the rubber product after rubber mixing in the rubber mill on the roller group 27 of the roller mill 11, and start the roller mill 11 through the control unit 28, so that the roller group 27 compacts the rubber product, and the material shape is more regular;
[0037] In the second step, then the staff can pass one end of the compacted rubber product through the first conveying roller 15 and the second conveying roller 16, and ensure that the rubber product is below the rotating roller 24, then the staff can rotate the rotating handle 18, so that the rotating handle 18 generates a radial force to drive the connecting rod 22 and the side rod 23 to rotate, so as to make the rotating roller 24 adhere to the rubber product, and press the rubber material to the bottom of the water tank 13, then the staff can start the first conveying roller 15 and the second conveying roller 16 to make the rubber product flow in the water tank 13.
[0038] Finally, it should be noted that: obviously, the above embodiments are only examples for clearly illustrating the utility model, and are not limited to the implementation. For ordinary skilled in the art, on the basis of the above description, other different forms of changes or variations can also be made. Here, it is not necessary and impossible to enumerate all the implementation. The obvious changes or variations derived therefrom are still within the protection scope of the utility model.
Claims
1. A rubber product roll forming device, comprising a rolling machine (11) and a cold water pool (12), the cold water pool (12) is located on the side wall of the rolling machine (11), a water tank (13) is arranged in the cold water pool (12), and a material plate (14) is symmetrically and fixedly installed in the water tank (13), characterized in that, The sink (13) is internally symmetrical through a circular groove (17); Two cooling structures are respectively arranged in the two circular grooves (17); The cooling structure comprises a damping bearing (19) and a sealing bearing (21), and the outer rings of the two damping bearings (19) and the sealing bearings (21) are fixedly installed on the circular grooves (17); Wherein, the two sealing bearings (21) and the damping bearings (19) are provided with a handle (18), and the two handles (18) are fixedly installed on the inner rings of the damping bearings (19) and the sealing bearings (21).
2. A device for calendering a rubber article as claimed in claim 1, wherein The upper end of the cold water pool (12) is provided with a first conveying roller (15), and the upper end of the cold water pool (12) is provided with a second conveying roller (16); Wherein, the first conveying roller (15) and the second conveying roller (16) are located above the material plate (14).
3. A device for calendering a rubber article as claimed in claim 2, wherein The circumferential surface of the two handles (18) is provided with a connecting rod (22); Wherein, the side wall of the two connecting rods (22) is provided with a side rod (23).
4. A device for roll forming a rubber article as claimed in claim 3, wherein The circumferential surface of the two side rods (23) is rotatably installed with a rotating roller (24); Wherein, the side wall of the two side rods (23) is provided with a baffle (25).
5. A device for roll forming a rubber article as claimed in claim 4, wherein, The two connecting rods (22) and the rotating rollers (24) are located in the sink (13); Wherein, the side wall of the cold water pool (12) is symmetrically provided with a support (26).
6. A device for roll forming a rubber article as defined in claim 1, wherein The inside of the roller (11) is provided with a roller group (27); Wherein, the side wall of the roller (11) is provided with a control unit (28).