Hot-pressing laminating device for composite layer of enamel decorative plate

Abstract

The utility model discloses a hot-pressing laminating device for a composite layer of an enamel decorative plate, which particularly relates to the technical field of decorative plate production and comprises a support frame, a control unit, a switch button, a fixing frame, a telescopic cylinder, an upper template, a lower template and a hot-pressing plate, a control component is arranged between the upper template and the hot-pressing plate, and the telescopic cylinder pushes the upper template to press downwards. A composite layer of the enamel decorative plate placed on the lower die plate is subjected to hot pressing and multi-point pressure balance design, a plurality of oil liquid cylinders are evenly distributed in an assembly groove, a moving seat with a sealing ring is arranged in the assembly groove, the moving seat is connected with a moving roller and a pressure sensor, the pressure sensor is tightly attached to a hot pressing plate, and the pressure sensor at each point position rapidly feeds back a pressure value to a control unit. The control unit accurately compares the preset average pressure and immediately regulates and controls the oil pressure of the corresponding oil cylinder or oil injection pressurization or oil drainage pressure reduction when deviation occurs, it is ensured that the hot pressboard is evenly stressed in the whole process, the hot pressboard makes close contact with a composite layer, and heat transfer is efficient.

Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of decorative plate production, and specifically relates to a porcelain enamel decorative plate composite layer hot-pressing laminating device. BACKGROUND

[0002] With the rapid development of building decoration, home decoration and other industries, people's requirements for the aesthetic, durability and functionality of decorative materials are increasing. As a material integrating decoration and protection performance, porcelain enamel decorative plate has been widely used in many fields such as indoor and outdoor wall decoration, kitchen and bathroom facility surface covering, and public facility decoration, due to its smooth surface, bright color, wear resistance, corrosion resistance and many other advantages.

[0003] The traditional porcelain enamel decorative plate production process has many problems in the composite layer laminating link. In the early stage, manual glue coating and simple pressing after natural air drying were mostly used. This method not only has extremely low production efficiency and is difficult to meet the needs of large-scale industrial production, but also causes uneven glue coating due to the instability of manual operation, which easily causes the composite layers to not be tightly laminated and causes defects such as bubbles and gaps, seriously affecting the quality of the porcelain enamel decorative plate and reducing the product yield.

[0004] Subsequently, some enterprises introduced simple mechanical pressing equipment. Some existing hot-pressing laminating devices will cause wear of mechanical parts such as guide columns and sliding blocks after long-term use, which increases the fitting clearance and causes shaking or deviation during pressing. These will cause deviation of the pressure during transmission, uneven pressure, uneven heating of the hot-pressing plate, and obvious differences in the hot-pressing effect of the product. Therefore, the porcelain enamel decorative plate composite layer hot-pressing laminating device is proposed to solve the above problems. UTILITY MODEL CONTENTS

[0005] The utility model aims to solve the technical problem of uneven pressure in the prior art.

[0006] Therefore, the utility model adopts the technical scheme that:

[0007] A porcelain enamel decorative plate composite layer hot-pressing laminating device, comprising a support frame, a fixed frame is fixedly connected to the top of the support frame, a telescopic air cylinder is fixedly connected to the top of the fixed frame, an upper mold plate is fixedly connected to the output end of the telescopic air cylinder, a hot-pressing plate is arranged at the bottom of the upper mold plate, a control assembly is arranged between the upper mold plate and the hot-pressing plate, the control assembly comprises an assembly groove, the assembly groove is opened at the bottom of the upper mold plate, a plurality of oil cylinders are arranged in the assembly groove, the oil cylinders are uniformly distributed at the bottom of the inner cavity of the assembly groove, a movement seat is arranged in the oil cylinder, a movement roller is fixedly connected to the side away from the upper mold plate of the movement seat, a pressure sensor is fixedly connected to the end away from the upper mold plate of the movement roller, and the input end of the pressure sensor is fixedly connected with the hot-pressing plate.

[0008] Preferably, one side of the support frame is provided with a control unit, and a switch button is fixedly connected to the top of the support frame.

[0009] Preferably, the upper mold plate is arranged in the fixed frame, and a plurality of oil holes are arranged on one side of the upper mold plate.

[0010] Preferably, the lower mold plate is arranged at the bottom of the upper mold plate, and the bottom of the lower mold plate is fixedly connected to the support frame.

[0011] Preferably, the hot pressing plate is arranged in the assembly groove, and the hot pressing plate is in sliding connection with the inner wall of the assembly groove.

[0012] Preferably, one end of the oil cylinder is fixedly connected to the bottom of the inner cavity of the assembly groove, and a connecting pipe is fixedly connected to the end of the oil cylinder close to the upper mold plate.

[0013] Preferably, the movable seat is in sliding connection with the inner wall of the oil cylinder, a plurality of fixed ring grooves are arranged around the movable seat, a sealing ring is sleeved in the fixed ring grooves, and the outer ring wall of the sealing ring is in contact with the inner wall of the oil cylinder.

[0014] Preferably, the end of the oil cylinder away from the upper mold plate is fixedly connected with a sealing plate, a communication window is arranged in the middle of the sealing plate, and the end of the movable roller away from the movable seat extends into the assembly groove through the communication window.

[0015] By adopting the above technical scheme, the present application has the following beneficial effects:

[0016] The hot pressing device comprises a support frame, a control unit, a switch button, a fixed frame, a telescopic air cylinder, an upper mold plate, a lower mold plate and a hot pressing plate, a control assembly is arranged between the upper mold plate and the hot pressing plate, the control unit is started, the telescopic air cylinder initially separates the upper and lower mold plates, and the hot pressing plate is placed in the assembly groove of the upper mold plate. The telescopic air cylinder pushes down the upper mold plate, the composite layer of the enamel decorative plate placed on the lower mold plate is subjected to hot pressing, and a multi-point pressure balancing design is adopted. A plurality of oil cylinders are uniformly distributed in the assembly groove, a movable seat with a sealing ring is arranged in the assembly groove, the movable seat is connected with a movable roller and a pressure sensor, and the pressure sensor is closely attached to the hot pressing plate. During hot pressing, unevenness of the surface of the composite layer will cause uneven stress of the hot pressing plate, at this time, the pressure sensors at all points rapidly feed back the pressure value to the control unit, the control unit accurately compares the preset average pressure, and when the deviation occurs, the oil pressure of the corresponding oil cylinder is immediately adjusted and controlled, or the oil pressure is increased or the oil pressure is reduced, so that the hot pressing plate is uniformly stressed throughout the process, not only the hot pressing plate and the composite layer are closely contacted and heat transfer is efficient, and defects such as poor adhesion and bubbles are avoided, but also the yield is greatly improved and the cost is reduced. Moreover, the device can flexibly adjust the pressure preset value and the balancing accuracy according to different processes and products, and lays a stable and reliable foundation for large-scale or small-batch production. BRIEF DESCRIPTION OF DRAWINGS

[0017] Figure 1 It is the whole structure schematic view of the utility model.

[0018] Figure 2 It is the whole second visual angle structure schematic view of the utility model.

[0019] Figure 3 It is the upper mould plate and hot press plate assembly structure schematic view of the utility model.

[0020] Figure 4 It is the control assembly structure schematic view of the utility model.

[0021] Figure 5 It is the multiple parts explosion structure schematic view of the utility model.

[0022] In the drawing: 1, support frame; 101, control unit; 102, switch button; 2, fixed frame; 201, telescopic air cylinder; 202, upper mould plate; 203, lower mould plate; 204, oil hole; 3, hot press plate; 4, control assembly; 401, assembly groove; 402, oil cylinder; 403, connecting pipe; 404, movement seat; 405, fixed ring groove; 406, sealing ring; 407, movement roller; 408, closed plate; 409, communication window; 410, pressure sensor. DETAILED DESCRIPTION

[0023] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.

[0024] Embodiment: as Figures 1-5The utility model provides a kind of enamelled decorative plate composite layer hot-pressing laminating device, it is shown, including support frame 1, its one side is equipped with control unit 101, support frame 1 top is fixedly connected with switch button 102, support frame 1 top is fixedly connected with fixed frame 2, fixed frame 2 top is fixedly connected with telescopic cylinder 201, telescopic cylinder 201 output end is fixedly connected with upper die plate 202, upper die plate 202 is placed in fixed frame 2, a plurality of evenly arranged oil holes 204 are opened in the side of upper die plate 202, lower die plate 203 is provided in the bottom of upper die plate 202, and the bottom of lower die plate 203 is fixedly connected with support frame 1, hot-pressing plate 3 is provided in the bottom of upper die plate 202, control assembly 4 is provided between upper die plate 202 and hot-pressing plate 3, when operating personnel press the switch button 102 of support frame 1 top, control unit 101 receives signal and starts working.Telescopic cylinder 201 is in initial state, and upper die plate 202 and lower die plate 203 are in separate position, and hot-pressing plate 3 is located in the assembly groove 401 in the bottom of upper die plate 202, and the moving seat 404 in the oil cylinder 402 is in relatively static state control unit 101 sends instruction, and telescopic cylinder 201 starts working, and its output end pushes upper die plate 202 to move downwards, and gradually approaches lower die plate 203.At this time, the enamelled decorative plate composite layer to be hot-pressing laminated is placed on lower die plate 203.

[0025] Further, the assembly groove 401 is provided in control assembly 4, the assembly groove 401 is opened in the bottom of upper die plate 202, the hot-pressing plate 3 is placed in the assembly groove 401, the hot-pressing plate 3 is slidably connected with the inner wall of the assembly groove 401, a plurality of oil cylinders 402 are built in the assembly groove 401, the plurality of oil cylinders 402 are evenly distributed in the bottom of the inner cavity of the assembly groove 401, one end of the oil cylinder 402 is fixedly connected with the bottom of the inner cavity of the assembly groove 401, the end of the oil cylinder 402 close to the upper die plate 202 is fixedly connected with the connecting pipe 403, the moving seat 404 is built in the oil cylinder 402, the moving seat 404 is slidably connected with the inner wall of the oil cylinder 402, the fixed ring groove 405 is opened around the moving seat 404, the sealing ring 406 is sleeved in the fixed ring groove 405, the outer ring wall of the sealing ring 406 is in contact with the inner wall of the oil cylinder 402, and the sealing ring 406 prevents oil leakage during the movement of the moving seat 404, to ensure the accuracy of pressure control in the oil cylinder 402.

[0026] Further, the moving roller 407 is fixedly connected to the moving seat 404 away from the upper mold plate 202, and the oil cylinder 402 is fixedly connected to the closing plate 408 away from the upper mold plate 202. The middle part of the closing plate 408 is provided with a communication window 409, and the end of the moving roller 407 away from the moving seat 404 extends into the assembly groove 401 through the communication window 409. The end of the moving roller 407 away from the upper mold plate 202 is fixedly connected to the pressure sensor 410, and the input end of the pressure sensor 410 is fixedly connected to the hot pressing plate 3. As the upper mold plate 202 moves downward, the hot pressing plate 3 contacts the enamel decorative plate composite layer and starts to apply pressure. Due to the unevenness of the surface of the composite layer, the reaction force received by each part of the hot pressing plate 3 is not uniform. The pressure change of each part of the hot pressing plate 3 is transmitted by the pressure sensor 410. Each pressure sensor 410 feeds back the detected pressure value to the control unit 101

[0027] The control unit 101 analyzes and judges according to the received pressure data. If the pressure of a certain point deviates from the preset average pressure value, the control unit 101 adjusts the oil pressure in the corresponding oil cylinder 402. When the pressure sensor 410 at a certain point detects a lower pressure, the control unit 101 injects oil into the corresponding oil cylinder 402 through the connecting pipe 403, the oil pushes the moving seat 404 to move away from the upper mold plate 202, and the moving seat 404 drives the moving roller 407 and the pressure sensor 410, thereby increasing the pressure at that point of the hot pressing plate 3; on the contrary, if the pressure at a certain point is too high, the control unit 101 will make the oil in the oil cylinder 402 flow out, thereby reducing the pressure at that point.

[0028] When the pressure of each point reaches the preset uniform pressure value and remains for a period of time, the hot pressing process is completed. The control unit 101 issues an instruction, and the telescopic cylinder 201 retracts, driving the upper mold plate 202 to move upward and separate from the lower mold plate 203, so that the operator can take out the hot-pressed enamel decorative plate composite layer.

[0029] Through the multi-point pressure equalization design, the pressure of each point of the hot pressing plate 3 can be monitored in real time, and timely adjustment can be made according to the feedback to ensure that the hot pressing plate 3 is uniformly stressed during the entire hot pressing process. This effectively avoids defects such as loose fitting, bubbles, and gaps in the composite layer caused by uneven pressure, improves the fitting quality and overall performance of the enamel decorative plate, and better adapts to different thicknesses and materials of the enamel decorative plate composite layer compared to traditional hot pressing fitting devices, ensuring the stability and consistency of product quality.

[0030] The uniform pressure distribution makes the contact between the hot press plate 3 and the composite layer of the enamel decorative plate more close and uniform, and the heat can be more effectively transferred from the hot press plate 3 to each part of the composite layer, avoiding the abnormal heat transfer caused by uneven pressure. This helps to improve the softening and fusion effect of the composite layer during the hot pressing process, further improving the bonding quality. Since the uniformity of pressure and heat transfer is improved, the product defects caused by uneven pressure and abnormal heat transfer, such as warping, deformation, delamination, etc. are reduced, thereby significantly improving the yield of the enamel decorative plate and reducing the production cost. The device can flexibly adjust the preset pressure value and the precision of pressure equalization through the control unit 101 to adapt to different production processes and product requirements. Whether it is large-scale industrial production or small-batch customized production, it can provide stable and reliable hot pressing bonding effect.

[0031] Obviously, those skilled in the art can make various modifications and variations to the present application without departing from the spirit and scope of the present application. Therefore, if these modifications and variations of the present application fall within the scope of the claims of the present application and their equivalents, the present application also intends to include these modifications and variations.

Claims

1. A hot-pressing bonding device for enamel decorative panel composite layers, characterized in that, The device includes a support frame, a fixed frame fixedly connected to the top of the support frame, a telescopic cylinder fixedly connected to the top of the fixed frame, an upper template fixedly connected to the output end of the telescopic cylinder, a hot press plate provided at the bottom of the upper template, and a control component provided between the upper template and the hot press plate. The control component includes an assembly groove located at the bottom of the upper template, and multiple oil cylinders evenly distributed at the bottom of the assembly groove cavity. Each oil cylinder contains a motion seat, and a motion roller is fixedly connected to the side of the motion seat away from the upper template. A pressure sensor is fixedly connected to the end of the motion roller away from the upper template, and the input end of the pressure sensor is fixedly connected to the hot press plate.

2. The hot-pressing bonding device for enamel decorative panel composite layers according to claim 1, characterized in that, A control unit is installed on one side of the support frame, and a switch button is fixedly connected to the top of the support frame.

3. The hot-pressing bonding device for enamel decorative panel composite layers according to claim 1, characterized in that, The upper template is placed inside the fixed frame, and a plurality of evenly arranged oil holes are provided on one side of the upper template.

4. The hot-pressing bonding device for enamel decorative panel composite layers according to claim 1, characterized in that, The bottom of the upper template is provided with a lower template, and the bottom of the lower template is fixedly connected to the support frame.

5. The hot-pressing bonding device for enamel decorative panel composite layers according to claim 1, characterized in that, The hot press plate is placed in the assembly groove, and the hot press plate is slidably connected to the inner wall of the assembly groove.

6. The hot-pressing bonding device for enamel decorative panel composite layers according to claim 1, characterized in that, One end of the oil cylinder is fixedly connected to the bottom of the inner cavity of the assembly groove, and a connecting pipe is fixedly connected to the end of the oil cylinder near the upper template.

7. The hot-pressing bonding device for enamel decorative panel composite layers according to claim 1, characterized in that, The moving seat is slidably connected to the inner wall of the oil cylinder. A fixed ring groove is provided around the moving seat, and a sealing ring is sleeved in the fixed ring groove. The outer ring wall of the sealing ring is in contact with the inner wall of the oil cylinder.

8. The hot-pressing bonding device for enamel decorative panel composite layers according to claim 1, characterized in that, The end of the oil cylinder away from the upper template is fixedly connected to a closed plate, and a connecting window is opened in the middle of the closed plate. The end of the moving roller away from the moving seat extends through the connecting window into the assembly groove.

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