High-viscosity material filling device with preheating mechanism
By introducing a preheating mechanism into the filling device, high-viscosity materials are preheated using a heating jacket and spiral blades, which solves the problems of poor flowability and clogging, improves filling efficiency and quality, and adapts to the needs of different containers.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-21
- Publication Date
- 2026-03-24
AI Technical Summary
High-viscosity materials have poor flowability during conventional filling processes, which can easily clog the filling nozzle, affecting production efficiency and costs. Furthermore, they may solidify at low temperatures, leading to contamination and increased maintenance workload.
A filling device with a preheating mechanism was designed. By setting a heating jacket and spiral blades inside the filling head, and using a motor to drive the screw and rotating rod, the material is fully preheated before filling, maintaining good fluidity, and the position of the filling head can be flexibly adjusted to adapt to different containers.
It improves filling efficiency and quality, avoids clogging, reduces maintenance workload, and meets the filling needs of high-viscosity materials.
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Figure CN224029289U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to filling device technical field, specifically is high viscosity material filling device with preheating mechanism. BACKGROUND
[0002] Filling machine is a small kind of product in packing machine, and can be divided into liquid filling machine, paste filling machine, powder filling machine and granule filling machine from the packing angle of material.
[0003] At present, the flowability of high viscosity material is extremely low, and in the conventional filling process, the material is difficult to flow smoothly from the storage container to the filling head and into the to-be-filled container, which will lead to slow filling speed and seriously affect the production efficiency. High viscosity material may become more viscous at low temperature, or even close to solidification state, which makes them more easily adhere to the filling port, causing blockage. Once the filling port is blocked, not only the production progress is affected, but also the material and filling equipment may be contaminated, increasing the production cost and maintenance workload. In view of this, a high viscosity material filling device with preheating mechanism is proposed. SUMMARY
[0004] The main purpose of the utility model is to provide a high viscosity material filling device with preheating mechanism, which can solve the problems raised in the background art.
[0005] To achieve the above purpose, the high viscosity material filling device with preheating mechanism proposed by the utility model comprises a rack, a turntable rotatably connected to the operating table of the rack, and a filling mechanism provided on the operating table of the rack.
[0006] A fixed seat is fixedly connected to the operating table of the rack, and a filling barrel is fixedly installed on the top of the fixed seat.
[0007] A delivery pump is fixedly connected to the top of the fixed seat, the filling barrel is communicated with a delivery pipe, and the end of the delivery pipe away from the filling barrel is communicated with a filling assembly. Through the use of the delivery pump, the material in the filling barrel can be delivered to the filling assembly through the delivery pipe.
[0008] Preferably, a guide seat is fixedly connected to the outer wall of the fixed seat, a screw rod is rotatably connected to the inner surface of the guide seat, a motor one is fixedly connected to the outer wall of the bottom plate of the guide seat, the screw rod is threadedly connected with a threaded block, and the outer wall of the threaded block is fixedly connected with a connecting rod.
[0009] Preferably, the filling assembly comprises a filling head, a heating jacket is sleeved on the outer wall of the filling head, a limiting ring is fixedly connected to the outer wall of the filling head, a feeding port is arranged at the top of the filling head, a fixing member is detachably connected to the outside of the filling head, the fixing member is fixed with a connecting rod, the feeding port is threadedly connected with the head of the conveying pipe, the filling head is convenient to replace and disassemble, the output shaft of the motor one rotates to drive the screw rod to rotate, and then the threaded block moves on the screw rod to adjust the height of the connecting rod, and then the position of the filling head is adjusted, so that the material is convenient to fill.
[0010] Preferably, the fixing member is composed of two groups of half blocks, and the two groups of half blocks are fixed through bolts, so that the fixing member can be detached from the filling head, and the filling head can be removed, and the filling head is convenient to replace.
[0011] Preferably, a rotating rod is rotatably connected to the inner wall of the top of the filling head, a motor two is fixedly connected to the outer wall of the top of the filling head, the output shaft of the motor two is fixed with the rotating rod, helical blades are fixedly connected to the outer wall of the rotating rod, and stirring pieces are fixedly connected to the outer wall of the helical blades, the output shaft of the motor two rotates to drive the rotating rod to rotate, the helical blades rotate, and the stirring pieces on the helical blades act together to make the material in the filling head move better, so that the heating jacket preheats the material, and the material is prevented from condensing.
[0012] Preferably, a plurality of groups of placement grooves are arranged at equal intervals on the upper side of the rotating disc.
[0013] The utility model provides a high viscosity material filling device with preheating mechanism.
[0014] (1), this high viscosity material filling device with preheating mechanism passes through the rotating rod of filling head top inner wall rotation connection, and the rotating rod is driven to rotate by motor two, drives helical blade rotation, and the stirring piece on the helical blade acts together, makes the material in the filling head produce good movement effect, this design can let the material be more fully preheated in the heating jacket, avoids high viscosity material and condenses because of low temperature, ensures that the material always keeps good fluidity, helps to promote filling efficiency and quality, satisfies the special requirement of high viscosity material filling.
[0015] (2), the high viscosity material filling device with preheating mechanism through the rotation of the screw rod driven by the motor, make threaded block drive connecting rod up and down, further realize the flexible adjustment of filling head position, can adapt to different height of the to be filled container, facilitate material filling operation. Meanwhile, the fixing part of the filling assembly is composed of two groups of half blocks by bolt fixing, can be disassembled on the filling head, facilitate the disassembly of the filling head, when the filling head appears wear or needs to adapt to different material filling demand, can easily complete the replacement, improve the versatility and maintenance convenience of the device. BRIEF DESCRIPTION OF DRAWINGS
[0016] In order to more clearly illustrate the technical scheme in the embodiments of the present application or prior art, the drawings needed to be used in the embodiment or prior art description will be briefly introduced below, and obviously, the drawings in the following description are only some embodiments of the present application, and for those skilled in the art, other drawings can be obtained according to the structure shown in the drawings without creative labor.
[0017] Figure 1 It is a whole three-dimensional structure schematic diagram of the present application;
[0018] Figure 2 It is a filling mechanism structure schematic diagram of the present application;
[0019] Figure 3 It is a filling assembly structure schematic diagram of the present application;
[0020] Figure 4 It is a filling assembly part structure schematic diagram of the present application;
[0021] Figure 5 It is a filling assembly part explosion structure schematic diagram of the present application.
[0022] Explanation of reference numerals:
[0023] 1, rack; 2, turntable; 3, filling mechanism; 21, placing groove; 31, fixed seat; 32, filling barrel; 33, conveying pump; 34, conveying pipe; 35, filling assembly; 36, guide seat; 37, screw rod; 38, motor one; 39, threaded block; 310, connecting rod; 351, filling head; 352, heating sleeve; 353, limiting ring; 354, feed inlet; 355, fixing part; 356, rotating rod; 357, motor two; 358, spiral blade; 359, stirring piece.
[0024] The realization, functional characteristics and advantages of the present application will be further described with reference to the embodiments and the drawings. DETAILED DESCRIPTION
[0025] With reference to the drawings of the embodiments of the present application, the technical solutions in the embodiments of the present application will be clearly and completely described. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments of the present application, all other embodiments obtained by those skilled in the art without creative efforts fall within the scope of the present application.
[0026] Please refer to Figures 1-5 The utility model provides a high viscosity material filling device with preheating mechanism, including frame 1, frame 1's operating platform is rotatably connected with carousel 2, frame 1's operating platform is provided with filling mechanism 3, carousel 2's upper side equidistance array has multiple groups of placing groove 21, carousel 2 is driven to rotate through the output shaft of stepping motor, and it is convenient for placing groove 21 to move to the just below of filling mechanism 3.
[0027] In the embodiment of the present application, the filling mechanism 3 includes a fixed seat 31 and a delivery pump 33, the fixed seat 31 is fixedly connected to the operating platform of the frame 1, the top of the fixed seat 31 is fixedly installed with a filling barrel 32, the delivery pump 33 is fixedly connected to the top of the fixed seat 31, the filling barrel 32 is communicated with a delivery pipe 34, the end of the delivery pipe 34 away from the filling barrel 32 is communicated with a filling assembly 35, by using the delivery pump 33, the material in the filling barrel 32 can be delivered to the filling assembly 35 through the delivery pipe 34.
[0028] Further, the outer wall of the fixed seat 31 is fixedly connected with a guide seat 36, the inner surface of the guide seat 36 is rotatably connected with a screw rod 37, the outer wall of the bottom plate of the guide seat 36 is fixedly connected with a motor one 38, the screw rod 37 is threadedly connected with a threaded block 39, the outer wall of the threaded block 39 is fixedly connected with a connecting rod 310, by rotating the output shaft of the motor one 38, the screw rod 37 is driven to rotate, and then the threaded block 39 moves on the screw rod 37, adjusting the height of the connecting rod 310.
[0029] Further, the filling assembly 35 comprises a filling head 351, a heating sleeve 352 is sleeved on the outer wall of the filling head 351, heating wires are contained in the heating sleeve 352, the heating sleeve 352 is heated by the heating wires being powered, a limiting ring 353 is fixedly connected to the outer wall of the filling head 351, a feeding port 354 is arranged at the top of the filling head 351, a fixing piece 355 is detachably connected to the outside of the filling head 351, the fixing piece 355 is fixed with the connecting rod 310, the fixing piece 355 is composed of two groups of half blocks, and the two groups of half blocks are fixed by bolts, the feeding port 354 is threadedly connected with the head of the conveying pipe 34, so that the filling head 351 can be conveniently replaced and disassembled in the future, the position of the filling head 351 can be adjusted through height adjustment of the connecting rod 310, so that the material can be conveniently filled, and meanwhile, the fixing piece 355 of the filling assembly 35 is composed of two groups of half blocks and is fixed by bolts, can be disassembled on the filling head 351, so that the filling head 351 can be conveniently disassembled, and when the filling head 351 is worn or needs to be adapted to different material filling requirements, the filling head 351 can be easily replaced, and the versatility and maintenance convenience of the device are improved.
[0030] Further, a rotating rod 356 is rotatably connected to the inner wall of the top of the filling head 351, a motor two 357 is fixedly connected to the outer wall of the top of the filling head 351, the output shaft of the motor two 357 is fixed with the rotating rod 356, a spiral blade 358 is fixedly connected to the outer wall of the rotating rod 356, and stirring pieces 359 are fixedly connected to the outer wall of the spiral blade 358. The rotating rod 356 is driven to rotate by the motor two 357, the spiral blade 358 is driven to rotate, and the stirring pieces 359 on the spiral blade 358 are driven to act together, so that the material in the filling head 351 is well moved. This design can make the material be more fully preheated in the heating sleeve 352, avoid condensation of high-viscosity material due to low temperature, ensure that the material always maintains good fluidity, help to improve filling efficiency and quality, and meet the special requirements of high-viscosity material filling.
[0031] It should be noted that the above-mentioned electrical components are all products of the prior art, which are selected, installed and debugged by those skilled in the art according to the needs of use, to ensure that each electrical appliance can work normally, and the components are all general standard components or components known to those skilled in the art, the structure and principle of which can be known by technical personnel through technical manual or through conventional experimental method, which is not limited here.
[0032] In use, first, the rotating disc 2 is rotated by the output shaft of the stepping motor, the placing groove 21 is moved to be directly below the filling mechanism 3, then the conveying pump 33 is started, the conveying pump 33 conveys the material in the filling material barrel 32 to the filling assembly 35 through the conveying pipe 34, then the motor one 38 is started, the screw rod 37 is rotated, then the screw block 39 moves on the screw rod 37, the height of the connecting rod 310 is adjusted, then the motor two 357 drives the rotating rod 356 to rotate, the helical blade 358 is rotated, meanwhile, the stirring piece 359 on the helical blade 358 acts together, the material in the filling head 351 is well moved, this design can make the material be more fully preheated in the heating jacket 352, avoid the high-viscosity material to be condensed due to low temperature, and the material in the filling head 351 can be dropped under the conveying action of the helical blade 358.
[0033] The above only describes the preferred embodiments of the present application, and does not limit the patent range of the present application, and any equivalent structural transformation, direct / indirect application in other related technical fields under the utility model concept of the present application, and the contents of the present application specification and drawings are included in the patent protection range of the present application.
Claims
1. A filling device for high viscosity products with preheating mechanism, comprising a frame (1), characterized in that: The operating table of the rack (1) is rotatably connected with a rotating disc (2), the operating table of the rack (1) is provided with a filling mechanism (3), the filling mechanism (3) comprises: A fixed seat (31) is fixedly connected on the operating table of the rack (1), a filling barrel (32) is fixedly installed on the top of the fixed seat (31); A conveying pump (33) is fixedly connected on the top of the fixed seat (31), the filling barrel (32) is communicated with a conveying pipe (34), one end of the conveying pipe (34) away from the filling barrel (32) is communicated with a filling assembly (35).
2. The high viscosity product filling apparatus with a pre-heating mechanism according to claim 1, wherein: The outer wall of the fixed seat (31) is fixedly connected with a guide seat (36), the inner surface of the guide seat (36) is rotatably connected with a screw rod (37), the bottom plate outer wall of the guide seat (36) is fixedly connected with a motor one (38), the screw rod (37) is threadedly connected with a threaded block (39), the outer wall of the threaded block (39) is fixedly connected with a connecting rod (310).
3. A high viscosity product filling apparatus with a pre-heating mechanism as claimed in claim 2, wherein: The filling assembly (35) comprises a filling head (351), the outer wall of the filling head (351) is sleeved with a heating sleeve (352), the outer wall of the filling head (351) is fixedly connected with a limiting ring (353), the top of the filling head (351) is provided with a feeding port (354), the outer part of the filling head (351) is detachably connected with a fixing piece (355), and the fixing piece (355) is fixed with the connecting rod (310).
4. The high viscosity product filling apparatus with a pre-heating mechanism according to claim 3, wherein: The fixing piece (355) is composed of two groups of half blocks, and the two groups of half blocks are fixed by bolts.
5. The high viscosity product filling apparatus with a pre-heating mechanism of claim 3, wherein: The top inner wall of the filling head (351) is rotatably connected with a rotating rod (356), the top outer wall of the filling head (351) is fixedly connected with a motor two (357), the output shaft of the motor two (357) is fixed with the rotating rod (356), the outer wall of the rotating rod (356) is fixedly connected with a spiral blade (358), and the outer wall of the spiral blade (358) is fixedly connected with an agitating piece (359).
6. The high viscosity product filling apparatus with a pre-heating mechanism of claim 1, wherein: The upper side of the rotating disc (2) is equidistantly arrayed with multiple groups of placing grooves (21).