Automatic labeling, marking, detecting and resistor packaging assembly line for electric melting pipe fittings

Abstract

The utility model discloses an electric melting pipe fitting automatic labeling, marking, detecting and resistor packaging assembly line which comprises an assembly line body, the assembly line body is driven and controlled by a servo motor, electric melting pipe fitting products circulate on the assembly line body, the assembly line body is sequentially provided with a first station, a second station, a third station and a fourth station, and the first station, the second station, the third station and the fourth station are arranged on the assembly line body. A label brushing mechanism is arranged at the first station, a smoothing mechanism is arranged at the second station, a positioning mechanism, a resistance and probe measuring mechanism, a code reading head and a laser marking machine are arranged at the third station, a removing mechanism is arranged at the fourth station, a sensor is arranged at each station of the assembly line body, and a climbing machine is correspondingly arranged at the tail end of the assembly line body. A vertical packaging machine is arranged at the rear end of the climbing machine. According to the automatic labeling, marking, detecting and resistor packaging assembly line for the electric melting pipe fittings, manual work is replaced by machines to achieve all technological processes, the labor intensity of workers is reduced, and the labeling, marking, detecting and packaging processes of electric melting pipe fitting products can be rapidly and efficiently achieved.

Description

TECHNICAL FIELD

[0001] The utility model belongs to the electric melting pipe fitting production equipment technical field, concretely relates to an automatic label pasting, marking, resistance detection and packaging assembly line for electric melting pipe fittings. BACKGROUND

[0002] In the production and packaging process of gas electric melting pipe fittings, the resistance value needs to be determined, and processes such as resistance measurement, label pasting, laser coding and packaging are involved. The current production mode relies heavily on manual production. Workers manually paste labels on the products, then put them on the laser marking machine one by one for manual marking, and finally manually measure the resistance and scan the code to bind and upload the resistance value and the label to the database. This process is complex and labor-intensive, and there is a risk of missed detection or misdiagnosis. It also requires a larger space. Therefore, the existing production method needs to be improved. UTILITY MODEL CONTENT

[0003] To solve the above problems, the utility model provides an automatic label pasting, marking, resistance detection and packaging assembly line for electric melting pipe fittings. The product process is concentrated on the assembly line, and the machine replaces the human to realize this repetitive work, solving the technical problems of high labor intensity, low efficiency and risk of missed detection or misdiagnosis in the existing production method.

[0004] In order to achieve the above purpose, the utility model adopts the technical scheme:

[0005] An automatic label pasting, marking, resistance detection and packaging assembly line for electric melting pipe fittings, comprising an assembly line body, the assembly line body is driven and controlled by a servo motor, the electric melting pipe fitting product flows on the assembly line body, a first station, a second station, a third station and a fourth station are sequentially arranged on the assembly line body, a label brushing mechanism is arranged at the first station, a flattening mechanism is arranged at the second station, a positioning mechanism, a resistance measuring needle mechanism, a code reading head and a laser marking machine are arranged at the third station, a rejection mechanism is arranged at the fourth station, a sensor is arranged at each station of the assembly line body, a climbing machine is correspondingly arranged at the end of the assembly line body, and a vertical packaging machine is arranged at the rear end of the climbing machine.

[0006] Further, a feeding table is arranged at the front end of the assembly line body, and an electric melting pipe fitting product and a resistance meter are arranged on the feeding table, the resistance meter is electrically connected with the resistance measuring needle mechanism, and is used for measuring the resistance value of the electric melting pipe fitting product.

[0007] Further, the label brushing mechanism at the first station comprises a label machine, and the label brushing mechanism is used for pasting labels on the electric melting pipe fitting product.

[0008] Further, the flattening mechanism at the second station is used to flatten the label pasted on the electrically fused pipe product, and the flattening mechanism comprises a first cylinder moving assembly and a second cylinder moving assembly arranged on both sides of the assembly line body, a first rotating wheel is arranged at the end of the first cylinder moving assembly, the first rotating wheel is driven to rotate by a top motor, two second rotating wheels are arranged at the end of the second cylinder moving assembly, the first rotating wheel and the second rotating wheel are positioned on the electrically fused pipe product on the assembly line body under the action of the movement of the first cylinder moving assembly and the second cylinder moving assembly, the top motor is used to drive the first rotating wheel to rotate, so that the electrically fused pipe product is rotated to complete the flattening action.

[0009] Further, the positioning mechanism at the third station is used to position the electrically fused pipe product on the assembly line body, and the positioning mechanism comprises a third cylinder moving assembly and a fourth cylinder moving assembly arranged on both sides of the assembly line body, a third rotating wheel is arranged at the end of the third cylinder moving assembly, the third rotating wheel is driven to rotate with high precision by a second servo motor at the top, two fourth rotating wheels are arranged at the end of the fourth cylinder moving assembly, the third rotating wheel and the fourth rotating wheel are positioned on the electrically fused pipe product on the assembly line body under the action of the movement of the third cylinder moving assembly and the fourth cylinder moving assembly, the second servo motor is used to drive the third rotating wheel to rotate with high precision, so that the electrically fused pipe product is rotated with high precision to complete the resistance measurement and code reading and marking processes.

[0010] Further, the resistance measurement probe mechanism and the code reading head are arranged on both sides of the assembly line body respectively, the resistance measurement probe mechanism is used to measure the resistance value of the electrically fused pipe product, and the code reading head is used to read the code on the label of the electrically fused pipe product, the laser marking machine and the code reading head are arranged on the same side of the assembly line body, and the laser marking machine is used to mark the electrically fused pipe product with a resistance value meeting the requirements.

[0011] Further, the rejection mechanism at the fourth station is a rejection cylinder, which is used to reject the electrically fused pipe product with a resistance value not meeting the requirements, and a corresponding unqualified product bin is arranged on the other side of the rejection cylinder.

[0012] Further, a corresponding climbing machine is arranged below the end of the assembly line body, a vertical packaging machine is arranged at the rear end of the climbing machine, and is used to package the electrically fused pipe product with a resistance value meeting the requirements.

[0013] Further, the assembly line body is supported and fixed by a support frame.

[0014] The automatic label pasting, marking, detection and resistance packaging flow line for electric melting pipe fittings of the utility model realizes each technological process by replacing manual work with machine, reduces manual labor intensity, can quickly and efficiently realize label pasting, marking, detection and packaging process of electric melting pipe fitting products, concentrates product procedures to flow line, solves technical problems such as great manual labor intensity, low efficiency and risk of missed detection and misdetction in existing production mode, improves work efficiency and product requirements. BRIEF DESCRIPTION OF DRAWINGS

[0015] Figure 1 It is an overall structural schematic view of the automatic label pasting, marking, detection and resistance packaging flow line for electric melting pipe fittings of the utility model.

[0016] Figure 2 It is a top view. Figure 1

[0017] Figure 3 It is a first station and a second station detail enlarged view of the utility model.

[0018] Figure 4 It is a third station and a fourth station detail enlarged view of the utility model.

[0019] Figure 5 It is a technological process diagram of the utility model.

[0020] In the drawing: 1, flow line body; 101, first station; 102, second station; 103, third station; 104, fourth station; 2, servo motor; 3, electric melting pipe fitting product; 4, label brushing mechanism; 5, flattening mechanism; 51, first cylinder moving assembly; 52, second cylinder moving assembly; 53, first rotating wheel; 54, top motor; 55, second rotating wheel; 6, positioning mechanism; 61, third cylinder moving assembly; 62, fourth cylinder moving assembly; 63, third rotating wheel; 64, second servo motor; 65, fourth rotating wheel; 7, resistance measuring needle mechanism; 8, code reading terminal; 9, laser marking machine; 10, rejection mechanism; 11, climbing machine; 12, vertical packaging machine; 13, feeding table; 14, resistance meter; 15, unqualified product bin; 16, support frame. DETAILED DESCRIPTION

[0021] In order to make the purpose, technical scheme and advantages of the utility model more clear, the technical scheme of the utility model will be described in detail below. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor belong to the scope protected by the utility model.

[0022] As Figures 1-4 ​As shown, an automatic labeling and marking detection resistance packaging flow line for electrically fused pipe fittings, comprising a flow line body 1, the flow line body 1 is driven and controlled by a servo motor 2, electrically fused pipe fitting products 3 flow on the flow line body 1, a first station 101, a second station 102, a third station 103 and a fourth station 104 are sequentially arranged on the flow line body 1, a labeling mechanism 4 is arranged at the first station 101, a smoothing mechanism 5 is arranged at the second station 102, a positioning mechanism 6, a resistance measuring needle mechanism 7, a code reading head 8 and a laser marking machine 9 are arranged at the third station 103, and a rejection mechanism 10 is arranged at the fourth station 104, sensors are arranged at each station of the flow line body 1, a climbing machine 11 is correspondingly arranged at the end of the flow line body 1, and a vertical packaging machine 12 is arranged at the rear end of the climbing machine 11.

[0023] The flow line body 1 of the utility model adopts a Panasonic servo stepping structure, accurate positioning and braking are realized through the servo motor 2, the products flow at each station, the mechanism is high in precision, simple in structure and stable in operation.

[0024] A feeding table 13 is arranged at the front end of the flow line body 1, electrically fused pipe fitting products 3 and a resistance meter 14 are arranged on the feeding table 13, the resistance meter 14 is electrically connected with the resistance measuring needle mechanism 7, and is used for measuring the resistance value of the electrically fused pipe fitting products 3.

[0025] The labeling mechanism 4 at the first station 101 comprises a labeling machine, and the labeling mechanism 4 is used for pasting labels on the electrically fused pipe fitting products 3.

[0026] The smoothing mechanism 5 at the second station 102 is used for smoothing the labels pasted on the electrically fused pipe fitting products 3 by the labeling mechanism 4, the smoothing mechanism 5 comprises first and second cylinder moving assemblies 51 and 52 arranged on both sides of the flow line body 1, a first rotating wheel 53 is arranged at the end of the first cylinder moving assembly 51, the first rotating wheel 53 is driven to rotate by a top motor 54 at the top, two second rotating wheels 55 are arranged at the end of the second cylinder moving assembly 52, the first and second rotating wheels 53 and 55 are positioned on the electrically fused pipe fitting products 3 on the flow line body 1 under the action of the movement of the first and second cylinder moving assemblies 51 and 52, the top motor 54 is used for driving the first rotating wheel 53 to rotate, thereby driving the electrically fused pipe fitting products 3 to rotate and completing the smoothing action.

[0027] The positioning mechanism 6 at the third station 103 is used to position the electrofusion tube product 3 on the production line body 1. The positioning mechanism 6 includes a third cylinder moving assembly 61 and a fourth cylinder moving assembly 62 arranged on both sides of the production line body 1. The end of the third cylinder moving assembly 61 is provided with a third rotating wheel 63, which is driven by the second servo motor 64 at the top to rotate with high precision. The end of the fourth cylinder moving assembly 62 is provided with two fourth rotating wheels 65. The third rotating wheel 63 and the fourth rotating wheel 65 cooperate with the moving action of the third cylinder moving assembly 61 and the fourth cylinder moving assembly 62 to position the electrofusion tube product 3 on the production line body 1. The second servo motor 64 is used to drive the third rotating wheel 63 to rotate with high precision, thereby driving the electrofusion tube product 3 to achieve high precision rotation and complete the resistance measurement, barcode scanning, and marking processes.

[0028] The resistance measuring probe mechanism 7 and the reading dock 8 are respectively arranged on both sides of the production line body 1. The resistance measuring probe mechanism 7 is used to measure the resistance value of the electrofusion tube fitting product 3, and the reading dock 8 is used to read the code on the label on the electrofusion tube fitting product 3. The laser marking machine 9 and the reading dock 8 are arranged on the same side of the production line body 1. The laser marking machine 9 is used to mark the electrofusion tube fitting product 3 that meets the resistance detection requirements.

[0029] The rejection mechanism 10 at the fourth station 104 is a rejection cylinder, which is used to reject electrofusion fitting products 3 that do not meet the resistance test requirements. A corresponding unqualified product hopper 15 is provided on the other side of the rejection cylinder.

[0030] A corresponding climbing machine 11 is provided below the end of the assembly line body 1, and a vertical packaging machine 12 is provided at the rear end of the climbing machine 11 for packaging the electrofusion fitting products 3 that meet the resistance test requirements.

[0031] The automatic labeling, marking, inspection, and packaging production line for electrofusion fittings of this utility model has the following process flow during operation, as described below (refer to...). Figure 5 :

[0032] Process 1: First, place the electrofusion fitting product 3 to be inspected on the loading platform 13, start the production line process, and place the electrofusion fitting product 3 on the production line body 1 in sequence. The electrofusion fitting product 3 is controlled by the servo motor 2 to move around at each station on the production line body 1.

[0033] Process 2: Electrofusion fitting product 3 flows on the production line body 1. When the product runs to the set distance from the labeling mechanism 4 of the first station 101, the sensor senses the product, and the labeling mechanism starts to dispense the label synchronously and affix the label to the product. At this time, the label is attached to the product surface by static electricity and glue. The electrofusion fitting product 3 with labeling completed continues to flow on the production line body 1.

[0034] Step three: when the product runs to a set distance from the smoothing mechanism 5 of the second station 102, the sensor senses the product, first the first cylinder moving assembly 51 and the second cylinder moving assembly 52 start to approach, drive the first rotating wheel 53 and the second rotating wheel 55 to realize positioning of the product, at the same time the top motor 54 starts to drive the first rotating wheel 53 to rotate, thereby driving the product to rotate, due to the arrangement of the two second rotating wheels 55, the label on the product is evenly smoothed on the arc surface of the product, then the first cylinder moving assembly 51 and the second cylinder moving assembly 52 start to separate, the label-smoothed electric melting pipe product 3 continues to circulate on the pipeline body 1;

[0035] Step four: when the product runs to a set distance from the positioning mechanism 6 of the third station 103, the sensor senses the product, first the third cylinder moving assembly 61 and the fourth cylinder moving assembly 62 start to approach, drive the third rotating wheel 63 and the two fourth rotating wheels 65 to realize positioning of the product, at the same time the second servo motor 64 starts to drive the third rotating wheel 63 to rotate, thereby driving the product to rotate with high precision, at this time the code reading head 8 reads the two-dimensional code on the label of the previous station and uploads it to the database; the electric melting pipe product 3 is provided with two electrode heads, when the product rotates to a position where the two electrode heads of the electric melting pipe are aligned with the two measuring needles of the resistance measuring needle mechanism 7, resistance detection is started, the resistance value of the product is obtained; when the resistance detection value is within the required range, the laser marking machine 9 is started to print, and the resistance value and the two-dimensional code on the label are uploaded to the database system; after the above process is completed, the third cylinder moving assembly 61 and the fourth cylinder moving assembly 62 start to separate, and the electric melting pipe product 3 continues to circulate on the pipeline body 1;

[0036] Step five: when the product runs to a set distance from the rejection mechanism 10 of the fourth station 104, the sensor senses the product, according to the result of resistance value detection of the previous station, when the resistance value is unqualified, the rejection cylinder acts to reject the product; when the product resistance is qualified, the rejection cylinder does not act, the next beat product flows to the climbing machine 11 to be lifted, and finally the product is conveyed to the vertical packaging machine 12 for automatic packaging production.

[0037] It should be noted that the label brushing mechanism, the resistance measuring needle mechanism, the code reading head, the laser marking machine and the rejection cylinder involved in the present application are all mature processes, and their structures and principles belong to the prior art, which will not be described here.

[0038] The above is only a specific implementation manner of the present application, but the protection scope of the present application is not limited to this, any person skilled in the art can easily think of changes or replacements within the technical range disclosed by the present application, which should be covered within the protection scope of the present application. Therefore, the protection scope of the present application should be subject to the protection scope of the claims.

Claims

1. An automatic labeling, marking and detecting resistance packaging assembly line for electrically fused pipe fittings, characterized in that, The application relates to a pipeline body (1) driven and controlled by a servo motor (2), and an electrically fused pipe product (3) is transferred on the pipeline body (1), wherein a first station (101), a second station (102), a third station (103) and a fourth station (104) are sequentially arranged on the pipeline body (1), a label brushing mechanism (4) is arranged at the first station (101), a flattening mechanism (5) is arranged at the second station (102), a positioning mechanism (6), a resistance measuring needle mechanism (7), a code reading terminal (8) and a laser marking machine (9) are arranged at the third station (103), a rejection mechanism (10) is arranged at the fourth station (104), sensors are arranged at each station of the pipeline body (1), a climbing machine (11) is correspondingly arranged at the end of the pipeline body (1), and a vertical packaging machine (12) is arranged at the rear end of the climbing machine (11).

2. The automatic labeling, marking, and detecting resistance packaging assembly line for electrically fused pipe fittings according to claim 1, characterized in that, A feeding table (13) is arranged at the front end of the pipeline body (1), an electrically fused pipe product (3) and a resistance meter (14) are arranged on the feeding table (13), the resistance meter (14) is electrically connected with the resistance measuring needle mechanism (7), and the resistance value of the electrically fused pipe product (3) is measured.

3. The automatic labeling, marking, and detecting resistance packaging assembly line for electrically fused pipe fittings according to claim 1, characterized in that, The label brushing mechanism (4) at the first station (101) comprises a label machine, and the label brushing mechanism (4) is used for pasting labels on the electrically fused pipe product (3).

4. The automatic labeling, marking, and detecting resistance packaging assembly line for electrically fused pipe fittings according to claim 1, characterized in that, The flattening mechanism (5) at the second station (102) is used for flattening the labels pasted on the electrically fused pipe product (3) by the label brushing mechanism (4), the flattening mechanism (5) comprises first and second cylinder moving assemblies (51 and 52) arranged on both sides of the pipeline body (1), a first rotating wheel (53) is arranged at the end of the first cylinder moving assembly (51), the first rotating wheel (53) is driven to rotate by a top motor (54) arranged at the top, two second rotating wheels (55) are arranged at the end of the second cylinder moving assembly (52), the first and second rotating wheels (53 and 55) are used for positioning the electrically fused pipe product (3) on the pipeline body (1) under the action of the movement of the first and second cylinder moving assemblies (51 and 52), the top motor (54) is used for driving the first rotating wheel (53) to rotate, thereby driving the electrically fused pipe product (3) to rotate and completing the flattening action.

5. The automatic labeling, marking, and detecting resistance packaging assembly line for electrically fused pipe fittings according to claim 1, characterized in that, The positioning mechanism (6) at the third station (103) is used for positioning the electrically fused pipe product (3) on the assembly line body (1), and the positioning mechanism (6) comprises a third cylinder moving assembly (61) and a fourth cylinder moving assembly (62) arranged on both sides of the assembly line body (1), the third cylinder moving assembly (61) is provided with a third rotating wheel (63) at the end, the third rotating wheel (63) is driven by a second servo motor (64) at the top to rotate with high precision, the fourth cylinder moving assembly (62) is provided with two fourth rotating wheels (65) at the end, the third rotating wheel (63) and the fourth rotating wheel (65) cooperate to position the electrically fused pipe product (3) on the assembly line body (1) under the movement of the third cylinder moving assembly (61) and the fourth cylinder moving assembly (62), the second servo motor (64) is used for driving the third rotating wheel (63) to rotate with high precision, thereby driving the electrically fused pipe product (3) to rotate with high precision, and completing the resistance measurement, code scanning and marking processes.

6. The automatic labeling, marking, and detecting resistance packaging assembly line for electrically fused pipe fittings according to claim 5, characterized in that, The resistance measurement probe mechanism (7) and the code reading head (8) are arranged on both sides of the assembly line body (1), the resistance measurement probe mechanism (7) is used for measuring the resistance value of the electrically fused pipe product (3), and the code reading head (8) is used for reading the label on the electrically fused pipe product (3), the laser marking machine (9) and the code reading head (8) are arranged on the same side of the assembly line body (1), and the laser marking machine (9) is used for marking the electrically fused pipe product (3) that meets the resistance detection requirements.

7. The automatic labeling, marking, and detecting resistance packaging assembly line for electrically fused pipe fittings according to claim 1, characterized in that, The rejection mechanism (10) at the fourth station (104) is a rejection cylinder, which is used for rejecting the electrically fused pipe product (3) that does not meet the resistance detection requirements, and the rejection cylinder is provided with a corresponding unqualified product bin (15) on the other side.

8. The automatic labeling, marking, and detecting resistance packaging assembly line for electrically fused pipe fittings according to claim 1, characterized in that, A corresponding climbing machine (11) is arranged below the end of the assembly line body (1), a vertical packaging machine (12) is arranged at the rear end of the climbing machine (11), and is used for packaging the electrically fused pipe product (3) that meets the resistance detection requirements.

9. The automatic labeling, marking, and detecting resistance packaging assembly line for electrically fused pipe fittings according to claim 1, characterized in that, The assembly line body (1) is supported and fixed by the support frame (16).

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