Vibrating disc distributing device for quenching of spring washers
The automatic stacking of spring washers by using a vibratory feeder material distribution device solves the problems of low efficiency and high intensity caused by manual stacking, improves production efficiency and neatness, and reduces labor burden.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-20
- Publication Date
- 2026-03-24
AI Technical Summary
In the existing technology, the quenching process of spring washers requires manual stacking, resulting in low production efficiency and high labor intensity.
The vibratory feeder material distribution device includes a feeding vibratory feeder, a material tray, a vibratory motor, and a desktop conveyor belt. It uses inertial force to automatically stack spring washers, and achieves automatic material distribution through servo geared motor control and cylinder-driven carriage, reducing manual intervention.
It improves the stacking neatness and production efficiency of spring washers, reduces the labor intensity of workers, and reduces the need for manual stacking.
Smart Images

Figure CN224029954U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The application relates to the technical field of spring washer processing, in particular to a vibration disc material distribution device for spring washer quenching. BACKGROUND
[0002] Spring washers, washer products, are widely used in load-bearing and non-load-bearing structures of general mechanical products, and are characterized by low cost and convenient installation, and are suitable for parts that are frequently assembled and disassembled.
[0003] In the production process, in order to increase the performance of the spring washer, quenching treatment is needed. When quenching, the spring washer needs to be heated. In the prior art, the spring washer is manually stacked one by one on a conveyor belt and then heated in a furnace. Manual stacking has low production efficiency and high labor intensity. CONTENT OF THE UTILITY MODEL
[0004] The application aims to provide a vibration disc material distribution device for spring washer quenching to solve the problems in the background art.
[0005] To achieve the above-mentioned purpose, the application provides a vibration disc material distribution device for spring washer quenching, which adopts the following technical scheme:
[0006] A vibration disc material distribution device for spring washer quenching, comprising a machine base and a feeding vibration disc installed on the machine base, a material receiving mechanism is arranged on the machine base corresponding to a discharging port of the feeding vibration disc, the material receiving mechanism comprises a flow distribution assembly and a material receiving assembly, the flow distribution assembly comprises a material tray and a vibration motor, the material tray is arranged to tilt and shake on the machine base, the vibration motor is installed at the bottom end of the material tray, and a material collecting area and a plurality of material guide channels are arranged on the surface of the material tray.
[0007] The material receiving mechanism comprises a desktop conveyor belt, a cylinder and a sliding frame, a plurality of vertical columns are uniformly fixed on the belt of the desktop conveyor belt, a mounting bracket is fixed on the frame of the desktop conveyor belt, the cylinder is fixed on the mounting bracket, the sliding frame is slidingly connected to the body of the cylinder and is driven by the cylinder, and a material receiving groove is formed on the surface of the sliding frame corresponding to the position of the material guide channel.
[0008] A supporting rod is fixed on the machine base, the supporting rod has a stop ring, the material tray is installed on the stop ring, and the top end of the material tray is fixed on the supporting rod through a spring sheet and a nut.
[0009] Preferably, a baffle is fixed on the bottom of the frame of the desktop conveyor belt, and a material collecting port is formed on the machine base corresponding to the position of the baffle.
[0010] By adopting the technical scheme, the excess spring washers on the material receiving groove and the spring washers that have not been taken on the desktop conveying belt will fall on the baffle and be collected along the material collecting port again, and then be put into the feeding vibration disc again for re-distribution.
[0011] The desktop conveying belt is controlled by a servo deceleration motor.
[0012] Preferably, the bottom end of the stand has a base fixed on the belt of the desktop conveying belt, and the width of the base is smaller than the diameter of the leaf spring.
[0013] By adopting the technical scheme, the base is fixed on the belt on one hand, and on the other hand, a gap is left between the spring washer and the belt for the staff to take.
[0014] In summary, the spring washer quenching vibration disc distribution device has at least one of the following beneficial technical effects: the spring washers fall on the stand on the desktop conveying belt under the high-frequency inertial force, so as to realize automatic stacking and replace manual stacking, the staff only need to take the stacked spring washers on the stand, which greatly reduces the labor intensity of the staff, the spring washers are stacked in high order, and are not easy to be poured in the subsequent quenching process. BRIEF DESCRIPTION OF DRAWINGS
[0015] Fig. 1 is a schematic diagram of the overall structure of the embodiment of the present application.
[0016] Fig. 2 is a schematic diagram of the structure of the embodiment of the present application from different perspectives.
[0017] Marked as follows: 1, machine base; 11, support rod; 2, feeding vibration disc; 3, material disc; 31, material collecting area; 32, material guiding channel; 4, vibration motor; 5, desktop conveying belt; 6, air cylinder; 7, sliding frame; 71, material receiving groove; 8, stand; 81, base; 9, mounting frame; 10, baffle. DETAILED DESCRIPTION
[0018] The following will be described in detail in combination with the accompanying drawings. Figs. 1-2 The present application will be further described in detail.
[0019] The embodiment of the present application discloses a spring washer quenching vibration disc distribution device, which will be described in detail with reference to the accompanying drawings. Figs. 1-2The device comprises a base 1 and a feeding vibration disc 2 installed on the base 1, a receiving mechanism is arranged on the base 1 corresponding to a discharging port of the feeding vibration disc 2, the receiving mechanism comprises a shunt assembly and a receiving assembly, the shunt assembly comprises a tray 3 and a vibration motor 4, the tray 3 is arranged on the base 1 in an inclined manner, a supporting rod 11 is fixed on the base 1, the supporting rod 11 is provided with a stop ring, the tray 3 is installed on the stop ring, and the tray 3 is fixed on the supporting rod 11 through spring sheets and nuts at the top end of the tray 3, the vibration motor 4 is installed at the bottom end of the tray 3, and the surface of the tray 3 is provided with a collecting area 31 and a plurality of guide channels 32.
[0020] The receiving mechanism comprises a desktop conveyor belt 5, a cylinder 6 and a sliding frame 7, a plurality of vertical columns 8 are uniformly fixed on the belt of the desktop conveyor belt 5, a mounting frame 9 is fixed on the rack of the desktop conveyor belt 5, the cylinder 6 is fixed on the mounting frame 9, the sliding frame 7 is slidably connected to the body of the cylinder 6 and is driven by the cylinder 6, a receiving groove 71 is arranged on the surface of the sliding frame 7 corresponding to the position of the guide channel 32, the desktop conveyor belt 5 is controlled by a servo deceleration motor, and the servo deceleration motor has the advantage of accurate rotation angle.
[0021] Referring to Fig. 2 The bottom of the rack of the desktop conveyor belt 5 is fixed with a baffle 10, and the base 1 is provided with a collecting port corresponding to the position of the baffle 10.
[0022] Through the arrangement of the baffle 10, the excess spring washers on the receiving groove 71 and the spring washers that have not been taken from the desktop conveyor belt 5 can fall on the baffle 10 and be collected along the collecting port, and then be put into the feeding vibration disc 2 again for distribution.
[0023] Referring to Fig. 2 The bottom end of the vertical column 8 is provided with a base 81, the base 81 is fixed on the belt of the desktop conveyor belt 5, and the width of the base 81 is smaller than the diameter of the spring washer. The base 81 is arranged on one side to be fixed with the belt and on the other side to leave a gap between the spring washer and the belt, so as to be convenient for the workers to take.
[0024] The implementation principle of the spring washer quenching vibration disc distribution device is as follows:
[0025] A plurality of spring washers are poured into the feeding vibration disc 2, the feeding vibration disc 2 sequentially sends the spring washers to the tray 3, the spring washers sequentially enter the guide channels 32 under the vibration of the vibration motor 4, and then fall on the vertical columns 8 of the desktop conveyor belt 5 through the receiving groove 71 on the sliding frame 7, and the spring washers are sequentially stacked on the vertical columns 8, so as to realize stacking. After being stacked to a certain height, the sliding frame 7 is driven to move by the cylinder 6, so that the receiving groove 71 is dislocated from the guide channel 32, the belt is driven to rotate by the servo deceleration motor, the cylinder 6 is reset, the spring washers are stacked on the new vertical columns 8 again, and the workers can directly take the spring washers that have been stacked in front.
[0026] The above are all preferred embodiments of the present application, and are not intended to limit the protection scope of the present application, so that: all equivalent changes made according to the structure, shape, principle of the present application should be covered within the protection scope of the present application.
Claims
1. A vibrating disc distributing device for quenching spring washers, comprising a base (1) and a feeding vibrating disc (2) mounted on the base (1), characterized in that: A receiving mechanism is provided on the base (1) corresponding to the discharge port of the feeding vibratory plate (2). The receiving mechanism includes a diversion component and a receiving component. The diversion component includes a material tray (3) and a vibration motor (4). The material tray (3) is tilted and swayed on the base (1). The vibration motor (4) is installed at the bottom of the material tray (3). The surface of the material tray (3) is provided with a material collection area (31) and multiple material guiding channels (32). The receiving mechanism includes a desktop conveyor belt (5), a cylinder (6) and a slide (7). Columns (8) are evenly fixed on the belt of the desktop conveyor belt (5). A mounting frame (9) is fixed on the frame of the desktop conveyor belt (5). The cylinder (6) is fixed on the mounting frame (9). The slide (7) is slidably connected to the body of the cylinder (6) and is driven by the cylinder (6). A receiving groove (71) is opened on the surface of the slide (7) corresponding to the position of the guide channel (32).
2. The vibratory feeder dispensing device for quenching spring washers according to claim 1, characterized in that: A support rod (11) is fixed on the base (1). The support rod (11) has a stop ring. The material tray (3) is installed on the stop ring, and the top of the material tray (3) is fixed on the support rod (11) by a spring plate and a nut.
3. The vibratory feeder dispensing device for quenching spring washers according to claim 1, characterized in that: The bottom of the frame of the desktop conveyor belt (5) is fixed with a baffle (10) at an inclination, and the base (1) is provided with a material collection port corresponding to the position of the baffle (10).
4. The vibratory feeder dispensing device for quenching spring washers according to claim 1, characterized in that: The desktop conveyor belt (5) is controlled by a servo geared motor.
5. The vibratory feeder dispensing device for quenching spring washers according to claim 1, characterized in that: The column (8) has a base (81) at its bottom end. The base (81) is fixed on the belt of the desktop conveyor belt (5), and the width of the base (81) is smaller than the diameter of the leaf spring.