Bottle stabilizing mechanism
By directly connecting the synchronous belt unit to the production line and using a two-way mechanical balance design, the problem of bottle products tilting and tipping over in automated production lines has been solved, achieving stable conveying and low maintenance costs.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-15
- Publication Date
- 2026-03-24
AI Technical Summary
In existing technologies, bottled products are prone to tilting or tipping over when transported in automated production lines, and the high degree of system integration of vacuum adsorption equipment leads to increased costs and maintenance costs.
The synchronous belt unit is directly connected to the power input shaft of the line. The transmission unit keeps the transmission speed of the synchronous belt unit and the line consistent and provides bidirectional mechanical balance in the bottle stabilization channel, including the line providing thrust to the bottom of the bottle and the synchronous belt unit applying flexible holding force to the top of the bottle.
It achieves stable bottle conveying, avoids bottle tilting and tipping, has a simple structure, and reduces equipment maintenance costs.
Smart Images

Figure CN224030046U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the workshop packaging conveying field especially, relate to a steady bottle mechanism. BACKGROUND
[0002] In the automatic production line of bottle products, the conveying belt is often used for the conveying of bottle bodies. However, the bottle body may be inclined or overturned during the operation of these mechanisms. To solve the above problems, the existing technology uses air vacuum adsorption technology to adsorb the bottle body on the conveying belt stably, effectively avoiding the inclination and overturning of the bottle body. However, the system integration of the vacuum adsorption type equipment is high, which significantly increases the equipment cost and maintenance cost, limiting its wide application in the production line. SUMMARY
[0003] Therefore, in order to solve the above problems, the utility model provides a steady bottle mechanism, which comprises:
[0004] a power device;
[0005] a wire body, which is powered by the power device;
[0006] a steady bottle module, which comprises a synchronous belt unit, the synchronous belt unit is arranged above the wire body in parallel to the wire body, a steady bottle channel for the product to pass through is formed between the synchronous belt unit and the wire body, and the synchronous belt unit is connected with the power input shaft of the wire body through a transmission unit.
[0007] The transmission unit of the synchronous belt unit is directly connected with the power input shaft of the wire body, so that the transmission rate of the synchronous belt unit and the wire body remains consistent, and the rate deviation caused by the independent power source of the traditional air cylinder or vacuum adsorption equipment is reduced. When the bottle body is conveyed, the wire body provides a pushing force to the bottom of the bottle body in the steady bottle channel formed by the synchronous belt unit and the wire body, and the synchronous belt unit applies a flexible pressing force to the top of the bottle body, forming a bidirectional mechanical balance and realizing the stable conveying of the bottle body. The inclination and overturning of the bottle body can be avoided, the structure is simple, and the maintenance cost is low.
[0008] Further, the synchronous belt unit comprises a synchronous belt structure, which is arranged above the wire body in parallel to the wire body;
[0009] The transmission unit comprises:
[0010] a driving pulley, which is installed on the power input shaft of the wire body;
[0011] a pulley set, which is connected with the driving shaft of the synchronous belt structure, and the pulley set and the driving pulley are cooperatively driven through a belt.
[0012] Further, the bottle stabilizing module further comprises a distance adjusting unit, by which the synchronous belt unit is driven to move linearly in a direction perpendicular to the surface of the line body.
[0013] Further, the synchronous belt unit further comprises a connecting part fixed on both sides of the synchronous belt structure.
[0014] The distance adjusting unit comprises:
[0015] a movable mounting part, the connecting part being fixedly connected with the movable mounting part.
[0016] a hand wheel, which is rotatable in the circumferential direction of the hand wheel, and by rotating the hand wheel, the movable mounting part is driven to move linearly in a direction perpendicular to the surface of the line body.
[0017] Further, the distance adjusting unit further comprises:
[0018] a rack fixed on both sides of the line body.
[0019] a transmission box, which has a transmission structure matched with the rack inside, the hand wheel being connected with the transmission structure inside the transmission box, by rotating the hand wheel, the transmission structure is driven to move, so that the transmission box moves along the rack, and the transmission box is fixedly mounted on the movable mounting part.
[0020] By driving the movable mounting part to move linearly in a direction perpendicular to the surface of the line body through the hand wheel, the height of the bottle stabilizing channel between the synchronous belt unit and the line body can be dynamically adjusted, so as to adapt to the conveying of bottle bodies of different heights.
[0021] Further, the distance adjusting unit further comprises a slide rail fixed on one side of the line body, and the movable mounting part is slidingly connected with the slide rail through a sliding block.
[0022] By forming a sliding pair through the sliding block and the slide rail, the movement of the movable mounting part is guided, and the movement precision of the movable mounting part is improved.
[0023] Further, the transmission unit further comprises:
[0024] a tensioning pulley, the tensioning pulley, the pulley set and the driving pulley being matched and driven through a belt;
[0025] a tensioning pulley mounting member, on which the tensioning pulley is mounted;
[0026] a sliding part, which is slidingly matched with the slide rail, and the sliding part is fixed with the tensioning pulley mounting member through a bolt.
[0027] The tensioning pulley is slidingly matched with the slide rail through the sliding part, and combined with the bolt locking structure, after the height of the synchronous belt unit is adjusted, the belt tension can be steplessly adjusted by sliding the tensioning pulley.
[0028] The utility model has the advantages of the following:
[0029] The utility model discloses a transmission unit of synchronous belt unit is directly connected with the power input shaft of line body, can make the transmission rate of synchronous belt unit and line body keep consistent, reduce the rate deviation of traditional cylinder or vacuum adsorption equipment because of independent power source. When conveying bottle body, the stable bottle channel formed by synchronous belt unit and line body, line body provides the thrust to the bottom of bottle body, and synchronous belt unit exerts the flexible pressure holding force to the top of bottle body, forms the bidirectional mechanical balance, realizes the stable conveying of bottle body, can avoid the inclination and bottle phenomenon of bottle body, simple structure, low maintenance cost. BRIEF DESCRIPTION OF DRAWINGS
[0030] Figure 1 It is the structural diagram of stable bottle mechanism;
[0031] Figure 2 It is Figure 1 The structural diagram of stable bottle module in the stable bottle mechanism shown in figure;
[0032] Figure 3 It is Figure 2 The structural diagram of transmission unit in the stable bottle module shown in figure;
[0033] Figure 4 It is Figure 2 The structural diagram of interval adjusting unit in the stable bottle module shown in figure;
[0034] Figure 5 It is Figure 2 The structural diagram of synchronous belt unit in the stable bottle module shown in figure;
[0035] In the drawing:
[0036] 100, stable bottle module;110, transmission unit;111, belt;112, sliding part;113, tension pulley;114, pulley set;115, driving pulley;116, tension pulley mounting piece;120, interval adjusting unit;121, slide rail;122, movable mounting part;123, rack;124, transmission box;125, transmission shaft;126, hand wheel;130, synchronous belt unit;131, synchronous belt structure;132, connecting part;133, driving shaft;
[0037] 200, line body;
[0038] 300, power device. DETAILED DESCRIPTION
[0039] Embodiments of the present application are described below in the detailed description and illustrated in the accompanying drawings by way of examples which, as will become apparent to those skilled in the art upon reading the present document, show and describe illustrative embodiments of the present application. These embodiments are intended to serve only as examples of implementations of the present application, and should not be construed as limiting the present application in any way.
[0040] In this document, relational terms such as first and second, and the like can be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. The terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but can include other elements not expressly listed or inherent to such process, method, article, or apparatus.
[0041] As described in the background, the prior art uses air-vacuum suction technology to stably adsorb the bottle body on the conveying belt, effectively avoiding the phenomenon of bottle tilting and falling. However, the system integration of the vacuum suction type device is high, which leads to a significant increase in the cost and maintenance cost of the device, limiting its wide application in the production line.
[0042] Embodiment 1:
[0043] Therefore, in order to solve the above technical problems existing in the prior art, the present embodiment proposes a bottle stabilizing mechanism, as shown in Figure 1 The bottle stabilizing mechanism comprises:
[0044] a power device 200;
[0045] a wire body 300, the wire body is powered by the power device;
[0046] a bottle stabilizing module 100, as shown in Figure 2 The bottle stabilizing module comprises a synchronous belt unit 130, which is arranged above the wire body in parallel with the wire body, and forms a bottle stabilizing channel for the product to pass between the synchronous belt unit and the wire body, and the synchronous belt unit is connected with the power input shaft of the wire body through a transmission unit 110.
[0047] Specifically, in the embodiment, the power device can be a motor, such as a servo motor, the line body can be a belt conveying line, the servo motor is fixedly installed on the belt conveying line, and the rotating shaft of the servo motor is connected with the power input shaft of the belt conveying line. The servo motor drives the belt conveying line to work, and at the same time, under the power transmission of the transmission unit, the synchronous belt unit works at the same speed. When the bottle body is conveyed, the line body provides a pushing force to the bottom of the bottle body in the stable bottle passage formed by the synchronous belt unit and the line body, and the synchronous belt unit applies a flexible pressing force to the top of the bottle body, so as to form a bidirectional mechanical balance and realize stable conveying of the bottle body.
[0048] In the embodiment, the transmission unit of the synchronous belt unit is directly connected with the power input shaft of the line body, so that the transmission speed of the synchronous belt unit and the line body is consistent, and the speed deviation caused by independent power sources of traditional air cylinders or vacuum adsorption devices is reduced. When the bottle body is conveyed, the line body provides a pushing force to the bottom of the bottle body in the stable bottle passage formed by the synchronous belt unit and the line body, and the synchronous belt unit applies a flexible pressing force to the top of the bottle body, so as to form a bidirectional mechanical balance and realize stable conveying of the bottle body, avoid the phenomenon of bottle body tilting and falling, and have simple structure and low maintenance cost.
[0049] For example, as shown in Figure 5 The synchronous belt unit includes a synchronous belt structure 131, which is arranged above the line body in parallel with the line body.
[0050] In the embodiment, one of the structures of the transmission unit is provided, as shown in Figure 3 The transmission unit can include:
[0051] A driving pulley 115 is installed on the power input shaft of the line body.
[0052] A pulley set 114 is connected with the driving shaft 133 of the synchronous belt structure, and the pulley set and the driving pulley are cooperatively driven through the belt 111.
[0053] The line body and the synchronous belt unit are synchronously rotated through the pulley transmission mechanism.
[0054] In addition, the transmission unit can also have other transmission structures to realize the synchronous movement of the line body and the synchronous belt unit, such as a chain wheel transmission mechanism, a gear transmission mechanism, etc.
[0055] In the embodiment, as shown in Figure 2 The stable bottle module can also include a spacing adjustment unit 120, which drives the synchronous belt unit to move linearly in a direction perpendicular to the surface of the line body.
[0056] For example, as shown in Figure 4As shown, the synchronous belt unit further comprises a connecting portion 132 fixed on both sides of the synchronous belt structure;
[0057] The spacing adjustment unit comprises:
[0058] A movable mounting portion 122, and the connecting portion is fixedly connected with the movable mounting portion;
[0059] A hand wheel 126, which is rotatable along the circumferential direction of the hand wheel, and the hand wheel is used to rotate the movable mounting portion in the direction perpendicular to the surface of the line body.
[0060] As an example, the spacing adjustment unit further comprises:
[0061] A rack 123, which is fixed on both sides of the line body;
[0062] A transmission box 124, which has a transmission structure matched with the rack inside, the hand wheel is connected with the transmission structure inside the transmission box, and the transmission structure is driven to move by rotating the hand wheel, so that the transmission box moves along the rack, and the transmission box is fixedly mounted on the movable mounting portion.
[0063] The movable mounting portion is driven by the hand wheel to move linearly in the direction perpendicular to the surface of the line body, so that the height of the stable bottle channel between the synchronous belt unit and the line body can be dynamically adjusted, thereby adapting to the conveying of bottle bodies of different heights.
[0064] In this embodiment, the transmission structure inside the transmission box can be a worm gear transmission structure matched with a gear and rack transmission structure, for example, the hand wheel can be connected with a worm gear, the worm gear is engaged with a worm wheel mounted in the transmission box, and a gear engaged with the rack is also mounted on the mounting shaft of the worm wheel and the transmission box.
[0065] In this embodiment, the rack and the transmission box are each provided with two groups, and are arranged on both sides of the line body, and the transmission structures inside the two groups of transmission boxes are connected through a transmission shaft.
[0066] As an example, Figure 5 As shown, the spacing adjustment unit further comprises a slide rail 121 fixed on one side of the line body, and the movable mounting portion is slidably connected with the slide rail through a sliding block.
[0067] A sliding pair is formed by the sliding block and the slide rail, so as to guide the movement of the movable mounting portion and improve the movement precision of the movable mounting portion.
[0068] As an example, taking a pulley transmission mechanism as an example, in this embodiment, the transmission unit can further comprise:
[0069] A tension pulley 113, the tension pulley, the pulley set and the driving pulley are matched and driven through a belt;
[0070] The tensioner pulley is mounted on the tensioner pulley mount;
[0071] The sliding part 11 is in sliding fit with the sliding rail and is fixed with the tensioner pulley mount through bolts.
[0072] The tensioner pulley is in sliding fit with the sliding rail through the sliding part, combined with the bolt locking structure, so that after the height adjustment of the synchronous belt unit, the belt tension can be steplessly adjusted by sliding the tensioner pulley.
[0073] The above description of the disclosed embodiments enables those skilled in the art to carry out or use the present application. Various modifications to these embodiments will be apparent to those skilled in the art, and the general principles defined herein can be implemented in other embodiments without departing from the spirit or scope of the present application. Therefore, the present application will not be limited to these embodiments shown herein, but will accord with the widest scope consistent with the principles and novel features disclosed herein.
Claims
1. A bottle stabilizing mechanism, characterized in that, include: Power unit; The production line is powered by a power unit. The bottle stabilization module includes a synchronous belt unit, which is positioned parallel to the production line above it. The synchronous belt unit and the production line form a bottle stabilization channel for the product to pass through. The synchronous belt unit is connected to the power input shaft of the production line through a transmission unit.
2. The bottle stabilizing mechanism according to claim 1, characterized in that, The synchronous belt unit includes a synchronous belt structure, which is arranged parallel to the line body and above the line body. The transmission unit includes: A drive pulley is mounted on the power input shaft of the cable. The pulley assembly is connected to the drive shaft of the synchronous belt structure, and the pulley assembly and the drive pulley are driven by a belt.
3. The bottle stabilizing mechanism according to claim 2, characterized in that, The bottle stabilizing module also includes a spacing adjustment unit, which drives the synchronous belt unit to move linearly along a direction perpendicular to the surface of the line.
4. The bottle stabilizing mechanism according to claim 3, characterized in that, The synchronous belt unit also includes connecting parts fixed on both sides of the synchronous belt structure; The spacing adjustment unit includes: The movable mounting part is fixedly connected to the connecting part. The handwheel can rotate around its own circumference, and by rotating the handwheel, the movable mounting part can be moved linearly in a direction perpendicular to the surface of the line body.
5. A bottle stabilizing mechanism according to claim 4, characterized in that, The spacing adjustment unit further includes: A rack, which is fixed to both sides of the line body; The transmission box has a transmission structure that engages with a rack. The handwheel is connected to the transmission structure inside the transmission box. By rotating the handwheel, the transmission structure is driven to move, so that the transmission box moves along the rack. The transmission box is fixedly mounted on the movable mounting part.
6. A bottle stabilizing mechanism according to claim 4 or 5, characterized in that, The spacing adjustment unit also includes a slide rail, which is fixed to one side of the line body, and the movable mounting part is slidably connected to the slide rail by a slider.
7. A bottle stabilizing mechanism according to claim 6, characterized in that, The transmission unit also includes: The tension pulley, pulley assembly, and drive pulley are driven by a belt. Tensioner pulley mounting component, wherein the tensioner pulley is mounted on the tensioner pulley mounting component; The sliding part slides in conjunction with the slide rail and is fixed to the tension pulley mounting component by bolts.