Rapid belt winding device
By introducing a speed reduction component and a limiting roller into the belt winding device, the problems of insufficient power and insufficient limiting in traditional devices are solved, enabling efficient and tight winding of large-size belts and improving the ease of operation and winding quality.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-20
- Publication Date
- 2026-03-24
AI Technical Summary
Traditional belt winding devices lack sufficient power to effectively wind large belts, and the lack of limiting devices results in loose and uneven winding, making operation inconvenient.
The system employs a speed reduction assembly to increase torque output, combined with a limit roller design to ensure neat belt winding. It uses an electric motor and a speed reducer to provide power, and the limit rollers prevent deviation. The control box enables precise operation.
It enables efficient and tight winding of large-size belts, reduces belt damage and malfunctions, lowers labor intensity, and improves ease of operation.
Smart Images
Figure CN224030267U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a belt winding technology field, concretely relates to a quick belt winding device. BACKGROUND
[0002] In the production, transportation and use process related to the belt, the winding of the belt is a frequent and important operation. In recent years, the state promotes the intelligent construction of coal mines, and the traditional belt winding mode and equipment have many defects. Many small winding devices are only suitable for small size belts. For large size belts, due to insufficient power, it is difficult to provide enough torque to drive the winding roller to rotate, resulting in winding difficulty or even inability to proceed. Although part of the winding equipment has certain power, it lacks reasonable speed reduction components, so that the winding speed is difficult to control, which easily causes problems such as tight winding and uneven winding of the belt, affecting the quality of the belt and subsequent use.
[0003] Moreover, the existing winding device has defects in structural design. There is no effective limiting device, and the belt is easy to deviate during winding, resulting in poor winding effect; the operation and control of the equipment are not convenient, and manual intervention is required frequently, increasing the labor intensity and operation risk.
[0004] With the continuous development of industrial production, the demand for belts is increasingly diversified, and large size belts are increasingly widely used in large mechanical equipment, mine transportation, port loading and unloading and other fields. Therefore, it is urgent to develop a belt winding device that can quickly and efficiently wind large size belts and can be widely applied to the intelligent construction of coal mines. INVENTION CONTENTS
[0005] The utility model aims at overcoming the above problems, and provides a quick belt winding device. In order to achieve the above purpose, the utility model adopts the following technical scheme:
[0006] A quick belt winding device, comprising a device main body, the device main body comprising a winding roller and a winding frame, the winding roller being rotatably arranged on the winding frame, a limiting roller being further arranged on the winding frame, the limiting roller being rotatably connected with the winding frame, and the limiting roller being arranged lower than the winding roller.
[0007] A power assembly and a speed reduction assembly are arranged on the winding frame, and the speed reduction assembly is arranged between the power assembly and the winding roller.
[0008] As an improvement, the winding roller is provided with a fixed disc at both ends, the distance between the two fixed discs is equal to the width of the belt, a protrusion is arranged on the winding roller, the protrusion is used for fixing the belt, and a through shaft is arranged in the middle of the winding roller.
[0009] As an improvement, the winding frame comprises two base columns, and a fixed column is arranged between the two base columns.
[0010] As an improvement, one of the base columns is provided with two first vertical columns, and the other base column is provided with a second vertical column, a platform is arranged on the first vertical column, and the power assembly and the speed reducer assembly are fixed on the platform, and the middle shaft is rotatably arranged between the speed reducer assembly and the second vertical column.
[0011] As an improvement, the power assembly comprises an electric motor, and the speed reducer assembly comprises a speed reducer, a rotating shaft is arranged on the electric motor, a small gear shaft and a large gear shaft are arranged on the speed reducer, the small gear shaft is connected with the rotating shaft, and the large gear shaft is connected with the middle shaft.
[0012] As an improvement, the two base columns are provided with fixed blocks at front ends, and the limiting rollers are rotatably connected between the two fixed blocks.
[0013] As an improvement, the base column where the second vertical column is arranged is provided with a vertical rod, and the vertical rod is provided with a control box at a top portion, and the control box is electrically connected with the electric motor.
[0014] The utility model discloses the advantages are in:
[0015] 1. The utility model discloses a speed reducer assembly is set up, and the torque output is increased, can easily drive the winding roller of larger size, realizes the efficient winding of large -size belt, solves the problem of traditional winding device power shortage.
[0016] 2. The utility model discloses the design of limiting roller effectively prevents the deviation of belt in the winding process, ensures that the belt can be neatly, tightly wound on the winding roller, improves the winding quality, reduces the damage and use failure of belt due to uneven winding. DRAWINGS
[0017] Figure 1 It is the structure of a kind of quick belt winding device in example 1 Figure One .
[0018] Figure 2 It is the structure of a kind of quick belt winding device in example 1 Figure Two .
[0019] In the drawing, it is identified as:
[0020] 1, device main body;2, winding roller;3, winding frame;4, limiting roller;5, fixed disc;6, protrusion;7, middle shaft;8, base column;9, fixed column;10, first vertical column;11, second vertical column;12, platform;13, electric motor;14, speed reducer;15, fixed block;16, vertical rod;17, control box. Specific embodiment
[0021] In order to make the purpose, technical scheme and advantages of the embodiments of the present application clearer, the technical scheme of the embodiments of the present application will be described clearly and completely below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are some of the embodiments of the present application, rather than all the embodiments of the present application. The components of the embodiments of the present application described and shown in the drawings herein can be arranged and designed in various different configurations.
[0022] In the description of the embodiments of the present application, it should be noted that if the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, or the orientation or positional relationship in which the product of the present application is usually placed during use, and are only for the convenience of describing the present application and simplifying the description, and therefore cannot be understood as indicating or implying that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the present application. In addition, the terms "first", "second", "third" and the like are only used for differentiation in description, and cannot be understood as indicating or implying relative importance.
[0023] In addition, if the terms "horizontal", "vertical", "overhanging" and the like do not mean that the components must be absolutely horizontal or overhanging, but can be slightly inclined. For example, "horizontal" only means that its direction is relatively more horizontal than "vertical", and does not mean that the structure must be completely horizontal, but can be slightly inclined.
[0024] In the description of the embodiments of the present application, "a plurality of" represents at least 2.
[0025] In the description of the embodiments of the present application, it should also be noted that unless otherwise explicitly specified and limited, if the terms "arrangement", "installation", "connection", "connection" appear, they should be understood in a broad sense, for example, they can be fixedly connected, or can be detachably connected, or integrally connected; can be mechanically connected, or can be electrically connected; can be directly connected, or can be indirectly connected through an intermediate medium, or can be connected inside two elements. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.
[0026] The present application will be described in detail below through specific embodiments, so that the present application can be better understood. However, the following embodiments do not limit the protection scope of the present application.
[0027] Embodiment 1
[0028] The embodiment discloses a quick belt winding device.
[0029] As Figure 1 ,Figure 2 As shown, the embodiment includes a device body 1, which includes a winding roller 2 and a winding frame 3, the winding roller 2 is rotationally arranged on the winding frame 3, and a limiting roller 4 is further arranged on the winding frame 3, the limiting roller 4 is rotationally connected with the winding frame 3, and the limiting roller 4 is arranged lower than the winding roller 2;
[0030] The winding frame 3 is provided with a power assembly and a speed reducer assembly, and the speed reducer assembly is arranged between the power assembly and the winding roller 2.
[0031] The winding roller 2 provides a carrier for the winding of the belt. The limiting roller 4 is arranged on the winding frame 3, and the position of the limiting roller 4 is lower than that of the winding roller 2. The limiting roller 4 is used for limiting and guiding the belt during the winding of the belt, so as to ensure that the belt can be wound on the winding roller 2 in an orderly and compact manner.
[0032] The winding roller 2 is provided with a fixing disc 5 at both ends, the distance between the two fixing discs 5 is equal to the width of the belt, the winding roller 2 is provided with a protrusion 6 for fixing the belt, and a middle shaft 7 is arranged in the middle of the winding roller 2.
[0033] The surface of the winding roller 2 is provided with a protrusion 6, which can be used to fix one end of the belt during the start of winding, so as to prevent the belt from falling off during the winding process. A middle shaft 7 is arranged in the middle of the winding roller 2, which provides support for the rotation of the winding roller 2 and is responsible for transmitting power from the speed reducer assembly.
[0034] The winding frame 3 includes two base columns 8, and a fixed column 9 is arranged between the two base columns 8.
[0035] One of the base columns 8 is provided with two first vertical columns 10, and the other base column 8 is provided with a second vertical column 11. A platform 12 is arranged on the first vertical column 10, and a power assembly and a speed reducer assembly are fixed on the platform 12. The middle shaft 7 is rotationally arranged between the speed reducer assembly and the second vertical column 11.
[0036] The platform 12 is built on the top of the two first vertical columns 10, which is used for installing the power assembly and the speed reducer assembly. One end of the middle shaft 7 is connected with the speed reducer assembly, and the other end is rotationally arranged on the second vertical column 11, which ensures that the winding roller 2 can rotate smoothly and flexibly on the winding frame 3.
[0037] The power assembly includes a motor 13, and the speed reducer assembly includes a speed reducer 14. The motor 13 is provided with a rotating shaft, and the speed reducer 14 is provided with a small gear shaft and a large gear shaft. The small gear shaft is connected with the rotating shaft, and the large gear shaft is connected with the middle shaft 7.
[0038] The power assembly adopts the motor 13 as a power source to provide initial power for the whole winding device. The speed reducer 14 is selected as a speed reducer assembly. The rotating shaft of the motor 13 is connected with the pinion shaft of the speed reducer 14, and the gear shaft of the speed reducer 14 is connected with the middle shaft 7 of the winding roller 2. Through the speed reduction and torque increasing effect of the speed reducer 14, the high rotating speed and low torque output by the motor 13 are converted into the low rotating speed and high torque required by the winding roller 2, so that the winding frame 3 with large size can be driven to realize the fast and stable winding of the large-size belt.
[0039] The two base columns 8 are provided with fixed blocks 15 at the front ends, and the limiting roller 4 is rotationally connected between the two fixed blocks 15.
[0040] The limiting roller 4 is rotationally connected between the two fixed blocks 15, and the height and position thereof are carefully designed to effectively limit and guide the belt.
[0041] The base column 8 where the second vertical column 11 is located is provided with a vertical rod 16, and the top of the vertical rod 16 is provided with a control box 17 electrically connected with the motor 13.
[0042] The vertical rod 16 is vertically arranged on the base column 8 where the second vertical column 11 is located, and the control box 17 is arranged at the top of the vertical rod 16. The control box 17 is electrically connected with the motor 13 through wires, and the operator can conveniently start, stop and adjust the rotating speed of the motor 13 through the control box 17, so as to realize the precise control of the belt winding process.
[0043] The specific embodiments of the utility model are described in detail above, but it is only as an example, and the utility model is not equal to the specific embodiments described above. For those skilled in the art, any equivalent modification and replacement of the utility model are also in the scope of the utility model. Therefore, any equivalent transformation and modification made without departing from the spirit and scope of the utility model should be covered in the scope of the utility model.
Claims
1. A rapid belt winding device, characterized in that, The device includes a main body (1), which includes a take-up roller (2) and a take-up frame (3). The take-up roller (2) is rotatably mounted on the take-up frame (3). The take-up frame (3) is also provided with a limiting roller (4). The limiting roller (4) is rotatably connected to the take-up frame (3). The limiting roller (4) is set lower than the take-up roller (2). The winding frame (3) is equipped with a power assembly and a deceleration assembly, and the deceleration assembly is located between the power assembly and the winding roller (2).
2. The rapid belt winding device according to claim 1, characterized in that, The take-up roller (2) has fixed discs (5) at both ends, and the distance between the two fixed discs (5) is equal to the width of the belt. The take-up roller (2) has protrusions (6) for fixing the belt. The take-up roller (2) has a through-shaft (7) in the middle.
3. The rapid belt winding device according to claim 2, characterized in that, The winding rack (3) includes two base columns (8), and a fixing column (9) is provided between the two base columns (8).
4. A rapid belt winding device according to claim 3, characterized in that, One of the base columns (8) is provided with two first columns (10), and the other base column (8) is provided with a second column (11). The first column (10) is provided with a platform (12). The power component and the deceleration component are fixed on the platform (12). The central shaft (7) is rotatably arranged between the deceleration component and the second column (11).
5. A rapid belt winding device according to claim 4, characterized in that, The power assembly includes an electric motor (13), the reduction assembly includes a reducer (14), the electric motor (13) is provided with a rotating shaft, the reducer (14) is provided with a pinion shaft and a large gear shaft, the pinion shaft is connected to the rotating shaft, and the large gear shaft is connected to the central shaft (7).
6. A rapid belt winding device according to claim 5, characterized in that, The two base columns (8) are provided with fixing blocks (15) at their front ends, and the limiting roller (4) is rotatably connected between the two fixing blocks (15).
7. A fast belt winding device according to claim 6, characterized in that, The second column (11) is located on a base column (8) with a pole (16) on top. The top of the pole (16) is equipped with a control box (17) which is electrically connected to the motor (13).