Emulsion wastewater high-temperature demulsification concentrated solution drying waste gas condensate water separation equipment
By designing a high-temperature demulsification and concentration equipment for emulsified wastewater drying exhaust gas condensate separation device, the problem of unrecoverable exhaust gas was solved, achieving effective waste gas recovery and environmental protection.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-23
- Publication Date
- 2026-03-24
AI Technical Summary
In existing high-temperature demulsification treatment processes for emulsified wastewater, waste gas cannot be effectively recovered, leading to environmental pollution.
A high-temperature demulsification and concentration separation device for emulsified wastewater drying waste gas condensate was designed. Through the combination of a high-temperature demulsification structure, a condensate gas separation structure, and a gas storage structure, the waste gas can be effectively recycled and treated.
It achieves effective recovery of waste gas, avoids environmental pollution, and has significant economic and social benefits.
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Figure CN224030703U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a kind of wastewater treatment equipment, especially to a kind of emulsion wastewater high-temperature demulsification concentrated liquid drying exhaust gas condensate separation equipment, belong to water treatment equipment technical field. BACKGROUND
[0002] With the continuous development of food processing, metal manufacturing and other industries, the production of emulsion wastewater is increasing, and the difficult-to-treat emulsion wastewater poses a serious threat to the environment. High-temperature demulsification technology, as an effective means of treating emulsion wastewater, produces exhaust gas during the treatment process. The rational use of concentrated liquid exhaust gas not only helps environmental protection, but also brings significant economic and social benefits.
[0003] The existing emulsion wastewater is usually treated by high-temperature demulsification, and the operating equipment is usually open. The exhaust gas produced during high-temperature treatment cannot be effectively recovered and treated, and it also pollutes the environment. SUMMARY
[0004] To overcome the shortcomings of the prior art, the utility model provides an emulsion wastewater high-temperature demulsification concentrated liquid drying exhaust gas condensate separation equipment. The device cooperates with the high-temperature demulsification structure, the condensate gas separation structure, and the gas storage structure to perform closed high-temperature demulsification cooking on emulsion wastewater and effectively recover and treat the exhaust gas produced, thereby avoiding pollution to the environment.
[0005] The utility model solves the above technical problems by adopting the following technical solutions:
[0006] An emulsion wastewater high-temperature demulsification concentrated liquid drying exhaust gas condensate separation equipment includes a support base plate. A high-temperature demulsification structure is provided on the support base plate. A condensate gas separation structure is connected to the side of the high-temperature demulsification structure. A gas storage structure is connected to the side of the condensate gas separation structure. The condensate gas separation structure includes a water storage tank, a gas-liquid separation assembly connected and inclined above the water storage tank, and a gas drying and filtering assembly connected to one end of the gas-liquid separation assembly. The other end of the gas-liquid separation assembly is connected to the high-temperature demulsification structure.
[0007] Further, the gas-liquid separation assembly includes an inclined separation pipe, a cooling flow pipe wrapped around the outer surface of the inclined separation pipe, a water inlet pipe connected between one end of the cooling flow pipe and one end of the water storage tank, a water outlet pipe connected between the other end of the cooling flow pipe and the other end of the water storage tank, a water pump provided on the water inlet pipe, and a first electric control switch valve provided on the water outlet pipe. A first bracket is provided between the cooling flow pipe and the water storage tank.
[0008] Further, the gas drying and filtering assembly comprises a filtering and drying box, a baking and purifying lamp arranged in the filtering and drying box and close to one end of the gas storage structure, a plurality of adsorption filtering plates arranged beside the baking and purifying lamp, a first air pump arranged beside the plurality of adsorption filtering plates, and a sealing door arranged at an upper opening of the filtering and drying box, and a second support is arranged between the filtering and drying box and the supporting bottom plate.
[0009] Further, the high-temperature demulsification structure comprises a protective shell, a total storage box arranged in the protective shell, a plurality of electric heating module rods arranged between the protective shell and the total storage box, and an arched sealing cover arranged on the total storage box.
[0010] Further, the total storage box comprises an emulsion wastewater reaction cavity and a flocculent storage cavity arranged beside the emulsion wastewater reaction cavity, the flocculent storage cavity is close to the water storage tank, a flocculent storage box is arranged in the flocculent storage cavity, a supporting plate is arranged at one end of the arched sealing cover away from the flocculent storage box, and a recovery plate is arranged above one end of the arched sealing cover close to the flocculent storage cavity.
[0011] Further, an emulsion wastewater injection pipe is arranged in communication between the supporting plate and the arched sealing cover, electric telescopic rods are arranged on both sides of the emulsion wastewater injection pipe, the telescopic ends of the two electric telescopic rods are connected together through a floating push plate, a rotary air blower is arranged above the emulsion wastewater injection pipe on the arched sealing cover, and a transparent observation plate window is arranged on the arched sealing cover.
[0012] Further, the gas storage structure comprises a compressed gas tank, a connecting pipe connected between one end of the compressed gas tank and the filtering and drying box, a second air pump arranged in the connecting pipe, a one-way valve arranged in the connecting pipe, a gas discharge pipe arranged at the other end of the compressed gas tank, and a second electric control switch valve arranged on the gas discharge pipe.
[0013] Further, the cooling flow pipe is connected and arranged on the arched sealing cover, and the cooling flow pipe is connected and arranged on the filtering and drying box.
[0014] Compared with the prior art, the emulsion wastewater high-temperature demulsification concentrated solution drying waste gas condensate separation equipment has the following beneficial effects:
[0015] The emulsion wastewater high-temperature demulsification concentrated solution drying waste gas condensate separation equipment can realize closed high-temperature demulsification cooking of emulsion wastewater through mutual cooperation between the high-temperature demulsification structure, the condensate gas separation structure and the gas storage structure, so that the generated waste gas can be effectively recycled and treated, and pollution to the environment is avoided. BRIEF DESCRIPTION OF DRAWINGS
[0016] Figure 1 It is the whole appearance structure schematic view of the utility model;
[0017] Figure 2 It is the whole half cut internal structure schematic view of the utility model;
[0018] Figure 3 It is the gas drying filter subassembly structure schematic view of the utility model;
[0019] Figure 4 It is the gas-liquid separation subassembly structure schematic view of the utility model;
[0020] Figure 5 It is the arched sealing cover structure schematic view of the utility model;
[0021] Figure 6 It is the high temperature demulsification structure partial structure schematic view of the utility model.
[0022] In the drawing, 1, support bottom plate, 2, high temperature demulsification structure, 3, condensate water gas separation structure, 4, gas storage structure, 5, water storage tank, 6, gas-liquid separation subassembly, 7, gas drying filter subassembly, 8, inclined separation pipe, 9, cooling flow pipe, 10, water inlet pipe, 11, water outlet pipe, 12, water pump, 13, first electric control switch valve, 14, filter drying tank, 15, baking purification lamp, 16, adsorption filter plate, 17, first air pump, 18, electric heating module stick, 19, arched sealing cover, 20, emulsion wastewater reaction cavity, 21, flocculent storage cavity, 22, flocculent storage box, 23, support plate, 24, emulsion wastewater injection pipe, 25, electric telescopic rod, 26, rotary fan, 27, transparent observation board window, 28, compressed gas tank, 29, connecting pipe, 30, second air pump, 31, gas discharge pipe, 32, second electric control switch valve, 33, first support, 34, second support, 35, sealing door, 36, protection shell, 37, total storage tank, 38, recovery plate, 39, check valve, 40, float push plate. DETAILED DESCRIPTION
[0023] The technical scheme of the utility model will be described in further detail below in combination with the drawings and specific embodiments.
[0024] As Figures 1-6As shown, the emulsion wastewater high-temperature demulsification concentrated liquid drying waste gas condensate separation equipment provided by the embodiment, the support base plate 1, the support base plate 1 is provided with the high-temperature demulsification structure 2, the high-temperature demulsification structure 2 is communicated with the condensate gas separation structure 3, the condensate gas separation structure 3 is communicated with the gas storage structure 4, the condensate gas separation structure 3 includes the water storage tank 5, the gas-liquid separation assembly 6 communicated and inclinedly arranged above the water storage tank 5 and the gas drying and filtering assembly 7 connected and arranged at one end of the gas-liquid separation assembly 6, the other end of the gas-liquid separation assembly 6 is communicated and arranged on the high-temperature demulsification structure 2. The support base plate 1 is used for fixing and supporting the high-temperature demulsification structure 2, the condensate gas separation structure 3 and the gas storage structure 4; the high-temperature demulsification structure 2, the condensate gas separation structure 3 and the gas storage structure 4 cooperate with each other to close the high-temperature demulsification cooking of the emulsion wastewater, and the generated waste gas can be effectively recycled and treated, so as to avoid pollution to the environment; the water storage tank 5 is used for storing the cooling liquid, the gas-liquid separation assembly 6 is used for separating the waste gas generated in the condensate gas separation structure 3, and the gas drying and filtering assembly 7 is used for filtering and drying the separated gas.
[0025] Further, as shown in Figure 2 With Figure 4 As shown, the gas-liquid separation assembly 6 includes an inclined separation pipe 8, a cooling flow pipe 9 wrapped outside the inclined separation pipe 8, a water inlet pipe 10 communicated between one end of the cooling flow pipe 9 and one end of the water storage tank 5, a water outlet pipe 11 communicated between the other end of the cooling flow pipe 9 and the other end of the water storage tank 5, a water pump 12 arranged on the water inlet pipe 10 and a first electric control switch valve 13 arranged on the water outlet pipe 11, and a first support 33 is arranged between the cooling flow pipe 9 and the water storage tank 5. The inclined separation pipe 8 can make the separated water from the cooking waste gas backflow, and the inclined separation pipe 8 can utilize the several transverse grooves and the several longitudinal grooves formed in the inner wall of the pipe to realize the smooth flow of the gas to the next process, and the separated water can backflow to the high-temperature demulsification structure 2; the cooling flow pipe 9 is used for the cooling liquid to quickly cool the high-temperature waste gas in the inclined separation pipe 8, realizing the gas-liquid separation of the high-temperature waste gas; the water inlet pipe 10 and the water pump 12 cooperate to facilitate the cooling liquid in the water storage tank 5 to quickly flow into the cooling flow pipe 9, the water outlet pipe 11 can make the cooling liquid in the cooling flow pipe 9 after heat absorption quickly flow into the water storage tank 5, the first electric control switch valve 13 is used to control the speed of the cooling liquid flowing into the water storage tank 5, and the first support 33 is used to fix and support the cooling flow pipe 9.
[0026] Further, as shown in Figure 2 With Figure 3As shown in the figure, the gas drying and filtering assembly 7 includes a filtering and drying box 14, a baking and purifying lamp 15 arranged in the filtering and drying box 14 close to one end of the gas storage structure 4, a plurality of adsorption filtering plates 16 arranged beside the baking and purifying lamp 15, a first air suction pump 17 arranged beside the plurality of adsorption filtering plates 16, and a sealing door 35 hinged at the opening of the upper end of the filtering and drying box 14, and the filtering and drying box 14 is provided with a second support 34 between the support bottom plate 1; the filtering and drying box 14 is used for storing and protecting the internal structure of the gas drying and filtering assembly 7, the first air suction pump 17 is used for quickly sucking the gas in the inclined separation pipe 8 into the gas drying and filtering assembly 7, the plurality of adsorption filtering plates 16 are used for adsorbing and filtering harmful substances in the sucked gas, the baking and purifying lamp 15 is used for drying the adsorbed and filtered gas, the sealing door 35 is used for opening the filtering and drying box 14 to clean and replace the plurality of adsorption filtering plates 16, and the second support 34 is used for fixedly supporting the filtering and drying box 14.
[0027] Further, as shown in Figure 2 、 Figure 5 and Figure 6 , the high-temperature demulsification structure 2 includes a protective shell 36, a total storage box 37 embeddedly installed in the protective shell 36, a plurality of electric heating module rods 18 arranged between the protective shell 36 and the total storage box 37, and an arched sealing cover 19 hinged on the total storage box 37; the protective shell 36 is used for fixedly supporting and protecting the total storage box 37 and the plurality of electric heating module rods 18, the total storage box 37 is used for storing the reacted emulsion wastewater and the reacted flocculent, the plurality of electric heating module rods 18 are used for realizing the high-temperature demulsification of the emulsion wastewater by the high-temperature demulsification structure 2, and the arched sealing cover 19 is used for sealing the total storage box 37, and the arched shape is arranged so that the rising gas can have space to float.
[0028] Further, as shown in Figure 2 、 Figure 5 and Figure 6As shown, the total storage tank 37 includes emulsion wastewater reaction cavity 20 and flocculent storage cavity 21 arranged on the side of emulsion wastewater reaction cavity 20, flocculent storage cavity 21 is close to the water storage tank 5, the flocculent storage cavity 21 is embedded with the flocculent storage box 22, the support plate 23 is arranged at one end of the arc-shaped sealing cover 19 away from the flocculent storage box 22, and the recovery plate 38 is arranged above one end of the arc-shaped sealing cover 19 close to the flocculent storage cavity 21. The emulsion wastewater reaction cavity 20 is used for storage when the emulsion wastewater is subjected to high temperature reaction, the flocculent storage cavity 21 is used for receiving the flocculent storage box 22, the flocculent storage box 22 is used for storing the floated flocculent after high temperature reaction, the support plate 23 is used for fixing the emulsion wastewater injection pipe 24, and the recovery plate 38 is used for smoothly flowing the water flowing back from the inclined separation pipe 8 into the emulsion wastewater reaction cavity 20.
[0029] Further, as shown in Figure 2 With Figure 5 As shown, the support plate 23 and the arc-shaped sealing cover 19 are communicated with the emulsion wastewater injection pipe 24, the emulsion wastewater injection pipe 24 is arranged on both sides of the arc-shaped sealing cover 19, the two electric telescopic rods 25 are connected together through the floating push plate 40 at the telescopic end, the rotating fan 26 is arranged above the emulsion wastewater injection pipe 24 on the arc-shaped sealing cover 19, and the transparent observation plate window 27 is arranged on the arc-shaped sealing cover 19. The emulsion wastewater injection pipe 24 is used for injecting emulsion wastewater into the emulsion wastewater reaction cavity 20, the two electric telescopic rods 25 are used for reciprocating the floating push plate 40, the floating push plate 40 is used for scraping the floated flocculent into the flocculent storage box 22, the rotating fan 26 is used for pushing the transpiration gas as far as possible into the inclined separation pipe 8, and the transparent observation plate window 27 is used for observing the water level when injecting emulsion wastewater.
[0030] Further, as shown in Figure 1 With Figure 2 As shown, the gas storage structure 4 includes a compressed gas tank 28, a connecting pipe 29 connected between one end of the compressed gas tank 28 and the filter drying tank 14, a second air pump 30 arranged in the connecting pipe 29, a one-way valve 39 arranged in the connecting pipe 29, a gas discharge pipe 31 arranged at the other end of the compressed gas tank 28, and a second electric control switch valve 32 arranged on the gas discharge pipe 31; the compressed gas tank 28 is used for receiving the harmless gas after treatment, the connecting pipe 29 is used for connecting the compressed gas tank 28 and the filter drying tank 14 together, the second air pump 30 is used for quickly pumping the harmless gas after treatment into the compressed gas tank 28, the one-way valve 39 prevents the gas from flowing back into the compressed gas tank 28, and the gas discharge pipe 31 and the second electric control switch valve 32 are matched with each other to connect the device to another device, so as to reasonably treat and utilize the gas in the compressed gas tank 28.
[0031] Further, as shown in Figure 2 The cooling flow pipe 9 is connected to the arched sealing cover 19 and the filter drying box 14.
[0032] As shown in Figures 1-6 The principle of the emulsion wastewater high-temperature demulsification concentrated liquid drying waste gas condensate separation equipment provided by the embodiment is as follows: when the device is used, the emulsion wastewater drain pipe is fixedly connected to the emulsion wastewater injection pipe 24, so that the emulsion wastewater can smoothly enter the emulsion wastewater reaction cavity 20. In this process, the height of the injected wastewater can be observed through the transparent observation plate window 27.
[0033] After the emulsion wastewater injection is completed, the several electric heating module rods 18 rapidly heat the emulsion wastewater in the emulsion wastewater reaction cavity 20 to perform high-temperature demulsification on the emulsion wastewater. In addition, the coagulant can be injected into the emulsion wastewater reaction cavity 20 in advance through the emulsion wastewater injection pipe 24 or by opening the arched sealing cover 19. Under the synergistic action of high temperature and the coagulant, a large amount of floating flocculent substances appear on the surface of the emulsion wastewater.
[0034] The two electric telescopic rods 25 with the floating push plate 40 perform reciprocating extension and retraction to push the flocculent substances floating on the surface of the emulsion wastewater into the flocculent substance storage box 22. Then, the waste gas generated due to high-temperature demulsification is blown to the inclined separation pipe 8 as much as possible through the operation of the rotating fan 26.
[0035] The transpired waste gas floats in the arched sealing cover 19. The water pump 12 rapidly draws the cooling liquid in the water storage tank 5 into the gap between the inclined separation pipe 8 and the cooling flow pipe 9. When the gap between the inclined separation pipe 8 and the cooling flow pipe 9 is filled, the first electric control switch valve 13 is opened. The cooling liquid rapidly circulates and cools in the inclined separation pipe 8, the cooling flow pipe 9, and the water storage tank 5. The transpired waste gas in the inclined separation pipe 8 is subjected to gas-liquid separation under the action of rapid cooling. The separated gas enters the filter drying box 14 under the action of the first air pump 17. The separated liquid flows back to the high-temperature demulsification structure 2 under the action of the several horizontal grooves and the several vertical grooves in the inclined separation pipe 8.
[0036] The gas entering the filter drying box 14 passes through the several adsorption filter plates 16. The adsorption filter plates 16 adsorb and filter the gas. The filtered gas passes through the several adsorption filter plates 16 and is dried under the action of the baking purification lamp 15. The purified and dried air is drawn into the compressed gas tank 28 under the action of the second air pump 30 and is temporarily stored. When needed, the device can be connected to another device through the cooperation of the gas discharge pipe 31 and the second electric control switch valve 32 to process or utilize the gas in the storage gas tank 28.
[0037] In use, the sealed door 35 should be opened periodically and the adsorption filter plates 16 in the filter drying cabinet 14 should be cleaned and replaced, and the arched sealed cover 19 should be opened periodically and the flocculation stored in the flocculation storage box 22 should be removed.
[0038] The above description shows and describes the preferred embodiments of the present application, it should be understood that the present application is not limited to the form disclosed herein, and the changes and modifications made by those skilled in the art without departing from the spirit and scope of the present application should be within the scope of the appended claims of the present application.
Claims
1. A high-temperature demulsification and concentration liquid drying exhaust gas condensate separation device for emulsion wastewater, comprising a supporting base plate (1), characterized in that: A high-temperature demulsification structure (2) is provided on the supporting base plate (1), and a condensate gas separation structure (3) is provided on the side of the high-temperature demulsification structure (2), and a gas storage structure (4) is provided on the side of the condensate gas separation structure (3). The condensate gas separation structure (3) includes a water storage tank (5), a gas-liquid separation component (6) that is inclined above the water storage tank (5), and a gas drying and filtering component (7) that is linked to one end of the gas-liquid separation component (6). The other end of the gas-liquid separation component (6) is connected to the high-temperature demulsification structure (2).
2. The high-temperature demulsification and concentration equipment for emulsified wastewater drying exhaust gas condensate separation according to claim 1, characterized in that: The gas-liquid separation assembly (6) includes an inclined separation pipe (8), a cooling flow pipe (9) wrapped around the outer surface of the inclined separation pipe (8), an inlet pipe (10) connecting one end of the cooling flow pipe (9) and one end of the water storage tank (5), an outlet pipe (11) connecting the other end of the cooling flow pipe (9) and the other end of the water storage tank (5), a water pump (12) on the inlet pipe (10), and a first electrically controlled switch valve (13) on the outlet pipe (11). A first support (33) is provided between the cooling flow pipe (9) and the water storage tank (5).
3. The high-temperature demulsification and concentration equipment for emulsified wastewater drying exhaust gas condensate separation according to claim 2, characterized in that: The gas drying and filtration assembly (7) includes a filtration drying box (14), a baking and purification lamp (15) disposed in the filtration drying box (14) near one end of the gas storage structure (4), a plurality of adsorption filter plates (16) disposed next to the baking and purification lamp (15), a first air pump (17) disposed next to the plurality of adsorption filter plates (16), and a sealing door (35) disposed at the upper opening of the filtration drying box (14). A second bracket (34) is provided between the filtration drying box (14) and the supporting base plate (1).
4. The high-temperature demulsification and concentration equipment for emulsified wastewater drying exhaust gas condensate separation according to claim 3, characterized in that: The high-temperature demulsification structure (2) includes a protective shell (36), a main storage box (37) installed in the protective shell (36), a plurality of electric heating module rods (18) disposed between the protective shell (36) and the main storage box (37), and an arched sealing cover (19) disposed on the main storage box (37).
5. The high-temperature demulsification and concentration equipment for emulsified wastewater drying exhaust gas condensate separation according to claim 4, characterized in that: The main storage tank (37) includes an emulsion wastewater reaction chamber (20) and a flocculent storage chamber (21) located next to the emulsion wastewater reaction chamber (20). The flocculent storage chamber (21) is close to the water storage tank (5). A flocculent storage box (22) is provided in the flocculent storage chamber (21). A support plate (23) is provided at one end of the arched sealing cover (19) away from the flocculent storage box (22). A recycling plate (38) is provided above the arched sealing cover (19) at one end close to the flocculent storage chamber (21).
6. The high-temperature demulsification and concentration equipment for emulsified wastewater drying exhaust gas condensate separation according to claim 5, characterized in that: An emulsion wastewater injection pipe (24) is provided between the support plate (23) and the arched sealing cover (19). Electric telescopic rods (25) are provided on both sides of the emulsion wastewater injection pipe (24). The telescopic ends of the two electric telescopic rods (25) are connected together by a float push plate (40). A rotating fan (26) is provided on the arched sealing cover (19) above the emulsion wastewater injection pipe (24).
7. The high-temperature demulsification and concentration equipment for emulsified wastewater drying exhaust gas condensate separation according to claim 6, characterized in that: The arched sealing cover (19) is provided with a transparent observation window (27).
8. The high-temperature demulsification and concentration equipment for emulsified wastewater drying exhaust gas condensate separation according to claim 3, characterized in that: The gas storage structure (4) includes a compressed gas tank (28), a connecting pipe (29) connecting one end of the compressed gas tank (28) to the filter drying box (14), a second air pump (30) installed in the connecting pipe (29), a one-way valve (39) installed in the connecting pipe (29), a gas discharge pipe (31) installed at the other end of the compressed gas tank (28), and a second electrically controlled switch valve (32) installed on the gas discharge pipe (31).
9. The high-temperature demulsification and concentration equipment for emulsified wastewater drying exhaust gas condensate separation according to claim 5, characterized in that: The cooling flow pipe (9) is connected to the arched sealing cover (19) and the cooling flow pipe (9) is connected to the filter drying box (14).