Glass fiber production equipment

Abstract

The utility model relates to the technical field of glass fibers, and discloses glass fiber production equipment which comprises a smelting furnace, the bottom of the smelting furnace is fixedly connected with a supporting seat, the bottom of the smelting furnace is communicated with a first material conveying pipe, the outer wall of the first material conveying pipe penetrates through the top of the supporting seat, and the inner wall of the first material conveying pipe is rotationally connected with a valve. The bottom end of the first conveying pipe communicates with an upper mold, two telescopic rods are fixedly connected to the rear end of the bottom of the inner side of the supporting base, the tops of the two telescopic rods are fixedly connected with the same lower mold, and two supporting columns are fixedly connected to the front end of the bottom of the inner side of the supporting base. The tops of the two supporting columns are fixedly connected with the same material box. According to the utility model, the output quantity of the liquid glass is controlled through the valve, and the resin and the liquid glass are uniformly mixed through the material conveying pipe II, so that the glass fiber rod is subjected to injection molding, the uniform mixing of the resin and the liquid glass is realized, and the product stability and quality are improved.

Description

TECHNICAL FIELD

[0001] The utility model relates to glass fiber technical field especially relates to glass fiber production equipment. BACKGROUND

[0002] Glass fiber is a kind of inorganic nonmetallic material with excellent performance, because with high strength and corrosion resistance, is applied in textile field, glass fiber production equipment is used to convert glass raw material into the professional equipment of glass fiber product with specific performance and specification, in production process, glass fiber production equipment automation degree is high, can accurately control flow, realizes continuous production, and equipment structure is compact and solid, resistant to high temperature, corrosion resistance, adapts to high-temperature molten glass liquid operating environment, through impregnating resin and the like glue liquid even coating on the surface of glass fiber, can improve the strength and corrosion resistance performance of glass fiber.

[0003] Glass fiber silk's impregnating equipment is polluted by glue liquid in the use process, needs to be cleaned regularly, because glue liquid has viscosity, needs to use special solvent and tool, and the cleaning process is more cumbersome, consumes a lot of time and manpower, the prior art designs each component of impregnating equipment into the structure that is easy to disassemble, facilitates the component to be disassembled quickly when cleaning and maintaining, reduces disassembly time and labor cost, but in the impregnating process, the surface of glass fiber silk is smooth and relatively flat, and the contact area of resin is small, cannot uniformly absorb resin, influence the quality of glass fiber rod. UTILITARIAN CONTENT

[0004] In order to make up for the above shortcomings, the utility model provides glass fiber production equipment, aims at improving the problem that the surface smooth glass fiber silk cannot uniformly absorb resin in the impregnating process in the prior art, influences the quality of glass fiber rod.

[0005] In order to realize the above purpose, the utility model adopts the following technical scheme: glass fiber production equipment, including melting furnace, the bottom of the melting furnace is fixedly connected with support seat, the bottom of the melting furnace is connected with the feed pipe one, the outer wall of the feed pipe one penetrates the top of support seat, the inner wall of the feed pipe one is rotatably connected with the valve, the bottom end of the feed pipe one is connected with the upper die, the inner side bottom rear end of the support seat is fixedly connected with two telescopic rods, the top of two telescopic rods is fixedly connected with the same lower die, the inner side bottom front end of the support seat is fixedly connected with two support columns, the top of two support columns is fixedly connected with the same material box, the rear side of the material box is connected with a plurality of feed pipes two, the other end of a plurality of feed pipes two is connected with the upper die, the rear side of the support seat is provided with heating mechanism, the heating mechanism is used for curing resin, improves the stability of fiber rod.

[0006] As a further description of the above technical scheme:

[0007] The heating mechanism includes an oven, the front side of the oven is fixed on the rear side of the support seat, the right side of the oven is communicated with a ventilation pipe, the other end of the ventilation pipe is communicated with a fan, the rear right end of the oven is fixedly connected with two hinges, the front left end of the two hinges is fixedly connected with the same sealing door, and the rear left end of the oven is rotationally connected with a clamping block.

[0008] As a further description of the above technical solution:

[0009] The top of the furnace is rotationally connected with a dustproof net, and the top front side of the dustproof net is fixedly connected with a handle.

[0010] As a further description of the above technical solution:

[0011] The front side of the furnace is fixedly connected with a fixed seat, and the front side of the fixed seat is fixedly connected with a temperature monitoring meter.

[0012] As a further description of the above technical solution:

[0013] The inner side of the support seat is fixedly connected with a base one at the top front end, and the same illumination lamp is fixedly connected to the inside left and right sides of the base one.

[0014] As a further description of the above technical solution:

[0015] The bottom of the fan is fixedly connected with a supporting block, and the front and rear sides of the supporting block are fixedly connected with triangular blocks.

[0016] As a further description of the above technical solution:

[0017] The top left side of the oven is fixedly connected with a base two, and the top of the base two is fixedly connected with a signal lamp.

[0018] As a further description of the above technical solution:

[0019] The rear side of the sealing door is provided with a groove, and the inner wall of the groove is fixedly connected with an observation window.

[0020] The utility model has the advantages of the following beneficial effects:

[0021] 1、In the utility model, the glass raw material is melted into high-temperature liquid glass by the furnace, the liquid glass is transported into the mold through the first conveying pipe, the output of the liquid glass is controlled through the valve, the resin and the liquid glass are uniformly mixed through the second conveying pipe, the lower mold is adhered to the upper mold through the telescopic rod, the glass fiber rod is injection molded, the resin and the liquid glass are uniformly mixed to ensure the stability of product composition, the product stability and quality are improved, the production efficiency is improved, the defective rate is reduced, and the smooth operation of the whole production process is ensured.

[0022] 2、 The utility model discloses, the oven provides stable environment for resin curing, and the fan promotes the hot air circulation in the oven through the ventilation pipe, ensures that each area temperature is even, and the hinge cooperates the sealing door rotation nimble, promotes the operation convenience, and the multilayer sealing structure and the clamping block of sealing door enhance the sealing performance, effectively reduce the heat loss, prevent the leakage, not only maintain the stability of heating effect, also reduce the energy consumption, improve the energy utilization efficiency, help the whole production process more efficient. BRIEF DESCRIPTION OF DRAWINGS

[0023] Figure 1 The utility model discloses a three -dimensional view of glass fiber production equipment is provided for the utility model;

[0024] Figure 2 The utility model discloses a front view of glass fiber production equipment is provided for the utility model;

[0025] Figure 3 The utility model discloses the structure schematic view of glass fiber production equipment's feed pipe no.

[0026] Figure 4 The utility model discloses the structure schematic view of glass fiber production equipment's fan is provided for the utility model;

[0027] Figure 5 The utility model discloses a sectional view of glass fiber production equipment.

[0028] Legend:

[0029] 1, the furnace; 2, heating mechanism; 201, oven; 202, ventilation pipe; 203, fan; 204, hinge; 205, sealing door; 206, clamping block; 3, support seat; 4, feed pipe one; 5, valve; 6, upper die; 7, telescopic link; 8, lower die; 9, support column; 10, material box; 11, feed pipe two; 12, dust screen; 13, handle; 14, fixed seat; 15, temperature monitoring meter; 16, base one; 17, illuminating lamp; 18, support block; 19, triangular block; 20, base two; 21, signal lamp; 22, recess; 23, observation window. DETAILED DESCRIPTION

[0030] The technical scheme in the embodiments of the utility model will be described clearly and completely in conjunction with the drawings of the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor belong to the scope of protection of the utility model.

[0031] Reference Figure 3 and Figure 5The utility model provides an embodiment: glass fiber production equipment, including the furnace 1 for melting glass raw material, provide liquid glass for subsequent production, the bottom fixedly connected with support base 3 of furnace 1 is used for stabilizing support furnace 1, guarantees the stability of equipment operation, the bottom of furnace 1 is connected with the feed pipe no. 4 for the liquid glass in the furnace 1 is transported, the outer wall of feed pipe no. 4 penetrates the top of support base 3, the inner wall of feed pipe no. 4 is rotatably connected with valve 5, can control the flow and the delivery state of liquid glass, the bottom of feed pipe no. 4 is connected with upper mould 6, is used for injection moulding glass fiber rod, the inside bottom rear end of support base 3 is fixedly connected with two telescopic rods 7, and the top of two telescopic rods 7 is fixedly connected with same lower mould 8, and telescopic rod 7 can adjust the height of lower mould 8, realizes the opening and closing action of mould, completes the forming process of glass fiber rod, the inside bottom front end of support base 3 is fixedly connected with two support columns 9, and the top of two support columns 9 is fixedly connected with same material box 10, and support column 9 is used for solidly supporting material box 10, guarantees the stability of material box 10, and material box 10 is used to store the resin required for production, and the rear side of material box 10 is connected with a plurality of feed pipes no. 11, can transport the resin in material box 10 to upper mould 6, and the other end of a plurality of feed pipes no. 11 is connected with upper mould 6, and the rear side of support base 3 is provided with heating mechanism 2, and heating mechanism 2 is used for solidifying resin, improves the stability of fiber rod, guarantees product quality;

[0032] Specifically, the furnace 1 is used to melt the glass raw materials, so that the glass raw materials are rapidly converted into high-temperature liquid glass, the support base 3 is made of high-strength metal material, which can stably support the furnace 1 and provide a solid guarantee for the stable operation of the equipment. At the bottom of the furnace 1, the first conveying pipe 4 is communicated, the inner wall of the first conveying pipe 4 is smooth, which can effectively reduce the resistance of the liquid glass in the conveying process. The first conveying pipe 4 conveys the liquid glass in the furnace 1 to the next production link. The valve 5 is rotatably connected to the inner wall of the first conveying pipe 4. By rotating the valve 5, the flow rate of the liquid glass and the opening and closing state of the conveying can be accurately controlled. The bottom end of the first conveying pipe 4 is communicated with the upper mold 6. The upper mold 6 adopts a high-precision mold manufacturing process. The internal structure and shape of the upper mold 6 are designed according to the target product design of the glass fiber rod. The main function is to cooperate with the lower mold 8 to guide the liquid glass to flow into a specific cavity during injection molding, thereby shaping the preliminary shape of the glass fiber rod. Two telescopic rods 7 are fixedly connected to the inner bottom rear end of the support base 3. The telescopic rod 7 is composed of a high-strength metal rod and an advanced hydraulic drive device. When the telescopic rod 7 is elongated, it can push the lower mold 8 to move upward and tightly fit with the upper mold 6 to form a complete injection molding cavity. After the injection molding is completed, the lower mold 8 is driven to move downward, which facilitates the removal of the formed glass fiber rod and completes the forming process of the glass fiber rod. Two support columns 9 are fixedly connected to the inner bottom front end of the support base 3. The support column 9 is made of a solid and durable metal material to ensure sufficient support strength and stably support the material box 10. The material box 10 is used to store the resin required for production. The inside is treated with a special anticorrosive coating to prevent the resin from corroding the box body. A plurality of second conveying pipes 11 are communicated to the rear side of the material box 10. The plurality of second conveying pipes 11 can uniformly convey the resin stored in the material box 10 into the upper mold 6 and mix with the injected liquid glass to jointly complete the production of the glass fiber rod. A heating mechanism 2 is arranged at the rear side of the support base 3. The main function of the heating mechanism 2 is to cure the resin and improve the stability of the fiber rod to ensure product quality.

[0033] Referring to Figure 4The heating mechanism 2 comprises an oven 201 responsible for providing a heating environment to promote resin curing, the front side of the oven 201 is fixed to the rear side of the support seat 3, ensuring that the installation position of the oven 201 is reasonable and stable, the right side of the oven 201 is communicated with a ventilation pipe 202, the other end of the ventilation pipe 202 is communicated with a fan 203, the fan 203 forms a circulating flow of hot air in the oven through the ventilation pipe 202, the rear right end of the oven 201 is fixedly connected with two hinges 204, the front left end of the two hinges 204 is fixedly connected with the same sealing door 205, the hinge 204 enables the sealing door 205 to rotate flexibly, facilitating operation, the sealing door 205 can seal the oven 201, reducing heat loss, the rear left end of the oven 201 is rotatably connected with a clamping block 206, the sealing door 205 is sealed by rotating the clamping block 206, ensuring the sealing performance;

[0034] Specifically, the heating mechanism 2 comprises an oven 201, which adopts advanced heat insulation materials and high-efficiency heating elements, can accurately control the internal temperature environment, and provides a stable heating environment, the front side of the oven 201 is fixed to the rear side of the support seat 3, facilitating collaborative work with the entire production equipment, on the right side of the oven 201, a ventilation pipe 202 is communicated, the other end of the ventilation pipe 202 is communicated with a fan 203, the fan 203 can form a circulating flow of hot air in the oven through the ventilation pipe 202, ensuring that the temperature of each area in the oven is uniform, avoiding local overheating or overcooling, and ensuring the consistency of resin curing effect, on the rear right end of the oven 201, two hinges 204 are fixedly connected, the hinges 204 are made of high-strength metal material, having good rotation flexibility and durability, the sealing door 205 can rotate flexibly through the hinges 204, facilitating operators to put and take materials during equipment operation, the sealing door 205 adopts a multi-layer sealing structure, effectively reducing heat loss and ensuring the stability of the heating effect, on the rear left end of the oven 201, a clamping block 206 is rotatably connected, the clamping block 206 is connected with the oven 201 through a rotating device, when the sealing door 205 is closed, the clamping block 206 can be clamped to the sealing door 205, further ensuring the sealing performance between the sealing door 205 and the oven 201, preventing heat leakage.

[0035] Reference Figure 1 and Figure 2, the top of the furnace 1 is rotatably connected with a dust screen 12, which can prevent dust and other impurities from entering the furnace 1, ensuring the purity of the glass raw materials, the top front side of the dust screen 12 is fixedly connected with a handle 13, which facilitates the rotation of the dust screen 12 and the maintenance and feeding of the furnace 1, the front side of the furnace 1 is fixedly connected with a fixed seat 14, the fixed seat 14 is used for installing a temperature monitoring meter 15, the front side of the fixed seat 14 is fixedly connected with the temperature monitoring meter 15, which can monitor the temperature in the furnace 1 in real time and provide accurate temperature data for the production process, the inner side top front end of the support seat 3 is fixedly connected with a base one 16, which is used for installing a lighting lamp 17, ensuring that the installation position of the lighting lamp 17 is reasonable, the same lighting lamp 17 is fixedly connected to the left and right sides of the inside of the base one 16, providing lighting for the inside of the equipment and facilitating the observation and maintenance of the operating personnel;

[0036] Specifically, the top of the furnace 1 is rotatably connected with a dust screen 12, which can effectively prevent dust and impurities from entering the furnace 1, ensuring the purity of the glass raw materials during the melting process, the top front side of the dust screen 12 is fixedly connected with a handle 13, which facilitates the rotation of the dust screen 12 and the maintenance and feeding of the furnace 1, the front side of the furnace 1 is fixedly connected with a fixed seat 14, the fixed seat 14 is made of a solid metal material and is used for installing a temperature monitoring meter 15, the temperature monitoring meter 15 has high-precision temperature measurement capability and can accurately reflect the temperature change in the furnace 1 in real time, facilitating the timely adjustment of the heating parameters of the furnace 1 by the operating personnel according to the temperature change, the inner side top front end of the support seat 3 is fixedly connected with a base one 16, which is used for installing a lighting lamp 17, the lighting lamp 17 can provide good lighting effect for the inside of the equipment, facilitating the observation and maintenance of the operating personnel on the running situation of each component in the equipment during the operation of the equipment.

[0037] Referring to Figure 4 The bottom of the fan 203 is fixedly connected with a support block 18 for supporting the fan 203 and ensuring the stability of the fan 203, the front and rear sides of the support block 18 are fixedly connected with triangular blocks 19, which enhance the support strength of the support block 18 and improve the stability of the operation of the fan 203, the top left side of the oven 201 is fixedly connected with a base two 20 for installing a signal lamp 21, the top of the base two 20 is fixedly connected with the signal lamp 21, which can prompt the running state of the equipment through light signals, facilitating the timely understanding of the equipment condition by the operating personnel, the rear side of the sealing door 205 is provided with a groove 22 for installing an observation window 23, the inner wall of the groove 22 is fixedly connected with the observation window 23, which facilitates the observation of the operating personnel on the situation in the oven 201 and the timely grasp of the heating process;

[0038] Specifically, at the bottom of the fan 203, a support block 18 is fixedly connected, which is used to stably support the fan 203 and prevent the normal work from being affected due to vibration of the fan 203. On the front and rear sides of the support block 18, triangular blocks 19 are fixedly connected, which further enhance the support strength of the support block 18 and improve the stability of the operation of the fan 203 by increasing the contact area of the bottom. On the top left side of the oven 201, a base two 20 is fixedly connected, which is used to install a signal lamp 21. The signal lamp 21 directly prompts the running state of the equipment through different color light signals, which is convenient for the operator to timely understand the equipment condition. On the rear side of the sealing door 205, a groove 22 is opened, which is used to install an observation window 23. The observation window 23 is made of high-temperature-resistant and transparent material, which is convenient for the operator to observe the situation in the oven 201 through the observation window 23, and timely master the heating process, and then adjust and control the equipment according to the actual situation.

[0039] Working principle: when the glass fiber production equipment is running, the glass raw material is sent into the furnace 1, and the furnace 1 melts the glass raw material into high-temperature liquid glass. Then, the liquid glass is transported to the upper mold 6 through the feeding pipe one 4. In the feeding process, the operator can accurately control the flow of the liquid glass by rotating the valve 5 connected to the inner wall of the feeding pipe one 4. When the liquid glass in the upper mold 6 reaches a sufficient capacity, the valve 5 is closed in time, so as to realize accurate stopping of the liquid glass transportation. The resin in the material box 10 is uniformly transported to the upper mold 6 through the feeding pipe two 11 and fully mixed with the previously injected liquid glass. The lower mold 8 is pushed upward by the extension rod 7 until the upper mold 6 and the lower mold 8 are tightly fitted, shaping the preliminary shape of the glass fiber rod. After the injection molding process is completed, the extension rod 7 operates in reverse to drive the lower mold 8 to move downward, which is convenient for the operator to take out the formed glass fiber rod.

[0040] When the injection molded glass fiber rod needs to be cured, it is first placed in the oven 201, and then the oven 201 is started. At the same time, the fan 203 is started immediately to form a circulating flow of hot air in the oven 201 through the ventilation pipe 202 to ensure uniform temperature in the oven. Then, the operator closes the sealing door 205 to reduce heat loss in the oven. Then, the operator rotates the clamping block 206 to firmly fix the position of the sealing door 205 to ensure that a stable heating environment is formed in the oven. When the glass fiber rod is cured and needs to be taken out, the operator only needs to rotate the clamping block 206 to unlock the sealing door 205, and then smoothly open the sealing door 205 by rotating the hinge 204, so as to conveniently operate the inside of the oven 201.

[0041] Finally, it should be noted that: the above only for the preferred embodiments of the present application, and is not intended to limit the present application, although the foregoing embodiments of the present application has been described in detail, for the skilled in the art, it still can be modified, or for part of the technical features of the equivalent replacement, the spirit and principles of the present application, the made any modification, equivalent replacement, improvement, etc., should be included within the scope of the present application.

Claims

1. Glass fiber production plant comprising a melting furnace (1), characterized in that: The bottom of the furnace (1) is fixedly connected with a support seat (3), the bottom of the furnace (1) is communicated with a feeding pipe one (4), the outer wall of the feeding pipe one (4) penetrates the top of the support seat (3), the inner wall of the feeding pipe one (4) is rotatably connected with a valve (5), the bottom end of the feeding pipe one (4) is communicated with an upper mold (6), the inner bottom rear end of the support seat (3) is fixedly connected with two telescopic rods (7), the top of the two telescopic rods (7) is fixedly connected with the same lower mold (8), the inner bottom front end of the support seat (3) is fixedly connected with two support columns (9), the top of the two support columns (9) is fixedly connected with the same material box (10), the rear side of the material box (10) is communicated with a plurality of feeding pipes two (11), the other end of the plurality of feeding pipes two (11) is communicated with the upper mold (6), the rear side of the support seat (3) is provided with a heating mechanism (2), the heating mechanism (2) is used for curing resin and improving the stability of the fiber rod.

2. The glass fiber production apparatus of claim 1, wherein: The heating mechanism (2) comprises an oven (201), the front side of the oven (201) is fixed on the rear side of the support seat (3), the right side of the oven (201) is communicated with a ventilation pipe (202), the other end of the ventilation pipe (202) is communicated with a fan (203), the rear right end of the oven (201) is fixedly connected with two hinges (204), the front left end of the two hinges (204) is fixedly connected with the same sealing door (205), the rear left end of the oven (201) is rotatably connected with a clamping block (206).

3. The glass fiber production apparatus of claim 1, wherein: The top of the furnace (1) is rotatably connected with a dustproof net (12), the top front side of the dustproof net (12) is fixedly connected with a handle (13).

4. The glass fiber production apparatus of claim 1, wherein: The front side of the furnace (1) is fixedly connected with a fixed seat (14), the front side of the fixed seat (14) is fixedly connected with a temperature monitoring meter (15).

5. The glass fiber production apparatus of claim 1, wherein: The inner top front end of the support seat (3) is fixedly connected with a base one (16), the left and right sides of the inside of the base one (16) are fixedly connected with the same illuminating lamp (17).

6. The glass fiber production apparatus of claim 2, wherein: The bottom of the fan (203) is fixedly connected with a support block (18), the front and rear sides of the support block (18) are fixedly connected with triangular blocks (19).

7. The glass fiber production apparatus of claim 2, wherein: The top left side of the oven (201) is fixedly connected with a base two (20), the top of the base two (20) is fixedly connected with a signal lamp (21).

8. The glass fiber production apparatus of claim 2, wherein: The rear side of the sealing door (205) is provided with a groove (22), the inner wall of the groove (22) is fixedly connected with an observation window (23).

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