Pretreatment and extraction device for probiotic raw materials
The mechanized probiotic raw material pretreatment and extraction device solves the problems of low efficiency and easy introduction of impurities in traditional methods, and realizes efficient crushing and automated extraction, thereby improving the purity and bioactivity of the extract.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-18
- Publication Date
- 2026-03-24
AI Technical Summary
Traditional probiotic raw material pretreatment methods are inefficient, have uneven particle size control, are prone to introducing impurities, and are complex to operate, increasing the risk of contamination.
Design a probiotic raw material pretreatment and extraction device, which uses a drive motor to drive the active gear to rotate to achieve mechanized crushing, and achieves efficient crushing and automated extraction of raw materials through the linkage of the extrusion plate and the scraper plate, integrating crushing and extraction into one unit.
It improves pretreatment efficiency and particle size uniformity, reduces impurity removal, simplifies the operation process, reduces labor intensity and pollution risk, and improves the purity and bioactivity of the extract.
Smart Images

Figure CN224030985U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the field of probiotic raw material processing, in particular to a probiotic raw material pretreatment and extraction device. BACKGROUND
[0002] With the rapid development of biotechnology, probiotics have been widely used in food, health products and pharmaceutical fields due to their many benefits to human health, such as regulating intestinal flora balance, enhancing immunity, etc. In the production process of probiotic products, the pretreatment of raw materials and the extraction of active ingredients are crucial links, which directly affect the quality and efficacy of the final product. During the pretreatment stage of probiotic raw materials, factors such as particle size, uniformity, and the ability to effectively remove impurities will significantly affect the efficiency of the subsequent extraction process and the purity of the extract. Traditional pretreatment methods mostly use manual or simple mechanical crushing, which has low efficiency, uneven particle size control, and the risk of introducing impurities. In addition, the raw materials often need to be manually transferred to the extraction equipment after crushing, increasing the complexity of operation and the risk of contamination. Therefore, we propose a probiotic raw material pretreatment and extraction device. SUMMARY
[0003] In view of the deficiencies of the prior art, the utility model provides a probiotic raw material pretreatment and extraction device, which solves the above problems.
[0004] To achieve the above purpose, the utility model provides the following technical scheme: a probiotic raw material pretreatment and extraction device, comprising a raw material pretreatment table and a probiotic extraction device, a driving motor is fixedly installed on the top of the raw material pretreatment table, a driving gear is arranged on the output shaft of the driving motor, a discharge port for feeding is fixedly arranged on the top of the probiotic extraction device, an extrusion plate and a scraping plate are slidably connected to the raw material pretreatment table, a support is fixedly installed on the top of the raw material pretreatment table near the edge position, a baffle for preventing the probiotic raw material from falling is fixedly arranged on one side of the extrusion plate, and the probiotic raw material pretreatment and extraction device further comprises:
[0005] A crushed material discharging assembly is arranged on the extrusion plate and used for pushing the crushed probiotic raw material into the probiotic extraction device for extraction.
[0006] Preferably, one side of the support and one side of the scraping plate are mutually attached.
[0007] Preferably, the baffle is provided with two groups, the two groups of baffles are fixedly connected to the positions near the two end edges on one side of the extrusion plate, the side edges of the scraping plate are provided with air slots corresponding to the positions of the two sides of the support, and the two groups of baffles are slidably connected in the two groups of air slots.
[0008] Preferably, a material port for discharging is arranged on the top of the raw material pretreatment table above the discharge port.
[0009] Preferably, the extrusion plate is fixed with a rack on the side away from the scraper plate, the rack is engaged with the driving gear, and the bottom of the rack is attached to the top of the raw material pretreatment table.
[0010] Preferably, the post-crushing and discharging assembly comprises protrusions, extension rods, linkage blocks, limiting strips and counterweights, the two sides of the extrusion plate are fixed with protrusions near the bottom, the two sides of the two groups of protrusions are fixed with extension rods, the end of the extension rod away from the protrusion is rotatably sleeved with a linkage block, one end of the linkage block is fixed with a limiting strip, and the other end of the linkage block is fixed with a counterweight.
[0011] Preferably, the post-crushing and discharging assembly comprises protrusions, extension rods, linkage blocks, limiting strips and counterweights, the two sides of the extrusion plate are fixed with protrusions near the bottom, the two sides of the two groups of protrusions are fixed with extension rods, the end of the extension rod away from the protrusion is rotatably sleeved with a linkage block, one end of the linkage block is fixed with a limiting strip, and the other end of the linkage block is fixed with a counterweight.
[0012] Preferably, the two groups of limiting strips are respectively slidably connected in the two groups of inner grooves.
[0013] Compared with the prior art, the probiotic raw material pretreatment and extraction device has the following beneficial effects:
[0014] 1. The probiotic raw material pretreatment and extraction device uses a mechanical pretreatment method, uses a driving motor to drive the driving gear to rotate, and then drives the extrusion plate to slide on the raw material pretreatment table, so that the probiotic raw material is efficiently crushed. This process not only significantly improves the pretreatment efficiency, but also ensures the uniformity of the raw material particle size through accurate mechanical control, and effectively removes impurities.
[0015] 2. The probiotic raw material pretreatment and extraction device integrates raw material pretreatment and extraction, realizes the automatic process from raw material crushing to component extraction, reduces the manual operation link in the whole process, reduces the labor intensity, avoids the pollution risk that may be introduced by manual operation, and improves the sanitary quality of the product.
[0016] 3. The probiotic raw material pretreatment and extraction device realizes direct pushing of the probiotic raw material into the extraction device after crushing through the design of the post-crushing and discharging assembly, without manual transfer. This design not only simplifies the operation process, but also reduces the loss and pollution of the raw material in the transfer process, and improves the extraction efficiency. At the same time, due to the improvement of the pretreatment effect, the purity and biological activity of the extract are effectively guaranteed. BRIEF DESCRIPTION OF DRAWINGS
[0017] Figure 1It is a top view schematic diagram of the utility model;
[0018] Figure 2 It is a side view schematic diagram of the utility model;
[0019] Figure 3 It is a schematic diagram of the probiotic extraction device of the utility model;
[0020] Figure 4 It is a schematic diagram of the inner groove and notch of the utility model;
[0021] Figure 5 It is a schematic diagram of the linkage block, limiting strip and counterweight block of the utility model.
[0022] In the drawing: 1, raw material pretreatment table; 2, driving motor; 3, driving gear; 4, probiotic extraction device; 5, discharge port; 6, extrusion plate; 7, baffle; 8, scraping plate; 9, support; 10, rack; 11, mounting seat; 12, extension track; 13, inner groove; 14, notch; 15, protruding block; 16, extension rod; 17, linkage block; 18, limiting strip; 19, counterweight block; 20, material port; 21, hollow groove. DETAILED DESCRIPTION
[0023] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.
[0024] Please refer to Figures 1-5 A probiotic raw material pretreatment and extraction device, including raw material pretreatment table 1 and probiotic extraction device 4, the top of raw material pretreatment table 1 is fixedly installed with driving motor 2, the output shaft sleeve of driving motor 2 is provided with driving gear 3, the top of probiotic extraction device 4 is fixedly provided with discharge port 5 for feeding, raw material pretreatment table 1 is slidably connected with extrusion plate 6 and scraping plate 8, the top of raw material pretreatment table 1 is fixedly installed with support 9 near the edge position, one side of extrusion plate 6 is fixedly provided with baffle 7 for preventing probiotic raw materials from falling, further comprising:
[0025] The crushed material discharge assembly is arranged on the extrusion plate 6 and is used to push the crushed probiotic raw materials into the probiotic extraction device 4 for extraction.
[0026] One side of support 9 and one side of scraping plate 8 are mutually attached.
[0027] The baffle 7 is provided with two groups, and the two groups of baffle 7 are fixedly connected at positions close to the two end edges on one side of the extrusion plate 6. The side edges of the scraping plate 8 are provided with air slots 21 corresponding to the two sides of the support 9. The two groups of baffle 7 are slidingly connected in the two groups of air slots 21 respectively.
[0028] A material port 20 for discharging is formed on the top of the raw material pretreatment table 1 corresponding to the directly above of the discharging port 5.
[0029] The extrusion plate 6 is fixedly connected with a rack 10 at a position corresponding to the middle part on the side away from the scraping plate 8. The rack 10 is in meshing connection with the driving gear 3. The bottom of the rack 10 is in close contact with the top of the raw material pretreatment table 1.
[0030] The broken material and discharging assembly comprises a protrusion 15, an extension rod 16, a linkage block 17, a limiting strip 18 and a counterweight 19. The protrusions 15 are fixedly connected on the two sides of the extrusion plate 6 close to the bottom. The extension rods 16 are fixedly connected on one side of the two groups of protrusions 15. The linkage blocks 17 are rotatably sleeved on the ends of the extension rods 16 away from the protrusions 15. The limiting strips 18 are fixedly connected on one end of the linkage blocks 17. The counterweights 19 are fixedly connected on the other end of the linkage blocks 17.
[0031] The broken material assembly further comprises a mounting seat 11, an extension track 12, an inner groove 13 and a notch 14. The mounting seats 11 are fixedly connected on the two sides of the raw material pretreatment table 1. The extension tracks 12 extending towards the scraping plate 8 are fixedly connected on the ends of the two groups of mounting seats 11 away from each other. The inner grooves 13 are formed on one side of the two groups of extension tracks 12 close to each other. The notches 14 adapted to the two groups of linkage blocks 17 are formed on the two sides of the scraping plate 8 close to the bottom. The two groups of linkage blocks 17 are slidingly connected in the two groups of notches 14 respectively.
[0032] The two groups of limiting strips 18 are slidingly connected in the two groups of inner grooves 13 respectively.
[0033] Structure description: The raw material pretreatment table 1 is the basic platform of the whole device, which is used for placing the probiotic raw materials to be processed. The driving motor 2 and the probiotic extraction device 4 are fixedly installed on the top of the raw material pretreatment table 1, which provides power and equipment support for the pretreatment and extraction process.
[0034] The driving motor 2 is fixed on the top of the raw material pretreatment table 1, and the driving gear 3 is sleeved on the output shaft of the driving motor 2. When the driving motor 2 is started, the driving gear 3 is driven to rotate through the output shaft, and then the subsequent mechanical structure is driven to work.
[0035] The driving gear 3 is fixedly connected with the output shaft of the driving motor 2, and is driven to move through the rotation of the driving gear 3, so as to realize the sliding of the extrusion plate 6 on the raw material pretreatment table 1.
[0036] Probiotic extraction device 4: fixed on the top of the raw material pretreatment table 1, the top is provided with a discharge port 5 for receiving and extracting the pretreated probiotic raw material;
[0037] Discharge port 5: located on the top of the probiotic extraction device 4, which is the entrance of the pretreated probiotic raw material into the extraction device;
[0038] Extrusion plate 6: slidingly sleeved on the raw material pretreatment table 1, one side of which is fixedly provided with a baffle 7 for preventing the probiotic raw material from falling. The extrusion plate 6 is driven by the driving gear 3 and the rack 10 to slide on the raw material pretreatment table 1, and crushes the raw material;
[0039] Baffle 7: provided with two groups, respectively fixedly connected on one side of the extrusion plate 6 near the two end edges, for preventing the probiotic raw material from falling during the sliding of the extrusion plate 6;
[0040] Scraping plate 8: also slidingly sleeved on the raw material pretreatment table 1, one side of which is in close contact with the support 9. The scraping plate 8 can slide along the raw material pretreatment table 1 under the action of the linkage block 17, and scrape the crushed probiotic raw material to the material port 20 position;
[0041] Support 9: fixed on the top of the raw material pretreatment table 1 near the edge position, one side of which is in close contact with one side of the scraping plate 8, providing support and guiding effect for the scraping plate 8;
[0042] Rack 10: fixedly connected on the corresponding middle part of the side of the extrusion plate 6 away from the scraping plate 8, meshing with the driving gear 3. When the driving gear 3 rotates, it drives the rack 10 to move, and in turn drives the extrusion plate 6 to slide on the raw material pretreatment table 1;
[0043] Mounting seat 11: fixedly connected on both sides of the raw material pretreatment table 1, used for mounting the extension track 12 and other auxiliary structures;
[0044] Extension track 12: fixedly connected on the ends of the mounting seat 11 away from each other, and extends towards the scraping plate 8. The extension track 12 is provided with an inner groove 13 for slidingly connecting the limiting strip 18;
[0045] Inner groove 13: opened on the side of the extension track 12 close to each other, for slidingly connecting the limiting strip 18, to ensure the straightness of the linkage block 17 during sliding;
[0046] Notch 14: opened on both sides of the scraping plate 8 near the bottom position, matched with the linkage block 17. The linkage block 17 gradually passes through the notch 14 during sliding, realizing the movement of the scraping plate 8;
[0047] Lug 15: fixedly connected on both sides of the extrusion plate 6 near the bottom position, used for connecting the extension rod 16 and the linkage block 17 and other structures;
[0048] Extension rod 16: fixed on one side of the protrusion 15, the end of which is away from the protrusion 15 is rotatably sleeved with a linkage block 17. The extension rod 16 is connected with the scraping plate 8 through the linkage block 17, realizing the linkage between the extrusion plate 6 and the scraping plate 8;
[0049] Linkage block 17: rotatably sleeved on the end of the extension rod 16, one end of which is fixed with a limiting strip 18, and the other end is fixed with a counterweight block 19. The linkage block 17 gradually passes through the gap 14 on the scraping plate 8 in the sliding process, and the sliding straightness of the sliding is ensured by the sliding of the limiting strip 18 in the inner groove 13. The counterweight block 19 is used to provide gravity action when the linkage block 17 rotates, so that it can be gradually rotated from horizontal to vertical;
[0050] Limiting strip 18: fixed on one end of the linkage block 17, slidingly connected in the inner groove 13 on the extension track 12. The limiting strip 18 ensures the straightness of the linkage block 17 in the sliding process, preventing it from deflecting or shaking;
[0051] Counterweight block 19: fixed on the other end of the linkage block 17, used to provide gravity action when the linkage block 17 rotates. When the linkage block 17 passes through the gap 14 position on the scraping plate 8, the gravity action of the counterweight block 19 makes it gradually rotate from horizontal to vertical, thereby pulling the scraping plate 8 to slide in the direction of the probiotic extraction device 4;
[0052] Material port 20: opened on the top of the raw material pretreatment table 1 corresponding to the position directly above the discharging port 5, used to scrape the crushed probiotic raw materials into the discharging port 5 for extraction;
[0053] Air slot 21: opened on the side of the scraping plate 8 corresponding to the two sides of the support 9, used to slidingly connect the baffle 7. When the extrusion plate 6 slides towards the scraping plate 8, the two groups of baffles 7 gradually slide into the two groups of air slots 21, preventing the probiotic raw materials from falling off the raw material pretreatment table 1.
[0054] Working principle: in use, first, the raw material of probiotics to be crushed is placed on the top of the raw material pretreatment table 1 and between the two sets of baffles 7, then the driving motor 2 is started, the driving motor 2 drives the main gear 3 to rotate by the output shaft, the rack 10 pushes the extrusion plate 6 to slide on the raw material pretreatment table 1 in the direction of the scraping plate 8 by meshing with the main gear 3 during the rotation of the main gear 3, the two sets of baffles 7 on the extrusion plate 6 gradually slide into the two sets of empty slots 21 on the scraping plate 8 to prevent the probiotic raw materials from falling off the raw material pretreatment table 1, the protruding block 15 drives the extension rod 16 connected to the limiting strip 18 to displace synchronously by the sliding of the extrusion plate 6, the linkage block 17 gradually slides in the notch 14 on the scraping plate 8 during the sliding process, the limiting strip 18 on the linkage block 17 slides in the inner slot 13 on the extension rail 12 to ensure the linearity of the linkage block 17 during the sliding process, the extrusion plate 6 slides to the scraping plate 8 during the sliding process, and the probiotic raw materials are crushed by extrusion, when the linkage block 17 passes through the position of the notch 14, the limiting strip 18 is simultaneously separated from the inner slot 13, the linkage block 17 is gradually rotated from horizontal to vertical on the extension rod 16 by the gravity of the counterweight 19, the driving motor 2 is turned off and restarted in reverse, the rack 10 slides to the initial position, the scraping plate 8 is pulled to the position of the main gear 3 by the vertical change of the linkage block 17, the scraping plate 8 slides on the raw material pretreatment table 1 and away from the support 9, when the scraping plate 8 scrapes the raw material on the raw material pretreatment table 1 to the position of the material port 20, the crushed raw material is scraped into the discharge port 5 through the material port 20 for extraction, and the extrusion plate 6 and the scraping plate 8 are prevented from being displaced by the scraping plate 8 during the extrusion of the raw material by the blocking of the support 9.
[0055] Although the embodiments of the present application have been shown and described, it should be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present application, and the scope of the present application is defined by the appended claims and their equivalents.
Claims
1. A probiotic raw material pretreatment and extraction device comprising a raw material pretreatment station (1) and a probiotic extraction device (4), characterized in that: The top of the raw material pretreatment table (1) is fixedly provided with a driving motor (2), the output shaft of the driving motor (2) is provided with a driving gear (3), the top of the probiotic extraction device (4) is fixedly provided with a discharging port (5) for feeding, the raw material pretreatment table (1) is slidably provided with an extrusion plate (6) and a scraping plate (8), the top of the raw material pretreatment table (1) is fixedly provided with a support (9) near the edge, one side of the extrusion plate (6) is fixedly provided with a baffle (7) for preventing the probiotic raw material from falling, and the baffle (7) is provided with two groups. The raw material pretreatment table (1) is slidably provided with an extrusion plate (6) and a scraping plate (8), the top of the raw material pretreatment table (1) is fixedly provided with a support (9) near the edge, one side of the extrusion plate (6) is fixedly provided with a baffle (7) for preventing the probiotic raw material from falling, and the baffle (7) is provided with two groups.
2. The probiotic raw material pre-treatment and extraction device according to claim 1, characterized in that: The baffle (7) is provided with two groups, and the two groups of baffles (7) are fixedly connected to one side of the extrusion plate (6) near the two end edges, respectively.
3. The probiotic raw material pre-treatment and extraction device according to claim 1, characterized in that: The top of the raw material pretreatment table (1) is provided with a discharging port (20) above the discharging port (5).
4. The probiotic raw material pre-treatment and extraction device according to claim 1, characterized in that: The side of the extrusion plate (6) away from the scraping plate (8) is fixedly provided with a rack (10) corresponding to the middle position, the rack (10) is engaged with the driving gear (3), and the bottom of the rack (10) is engaged with the top of the raw material pretreatment table (1).
5. The probiotic raw material pre-treatment and extraction device according to claim 1, characterized in that: The extrusion plate (6) is slidably provided with an extrusion plate (6) and a scraping plate (8), the top of the raw material pretreatment table (1) is fixedly provided with a support (9) near the edge, one side of the extrusion plate (6) is fixedly provided with a baffle (7) for preventing the probiotic raw material from falling, and the baffle (7) is provided with two groups.
6. The probiotic raw material pre-treatment and extraction device according to claim 5, characterized in that: The extrusion plate (6) is slidably provided with an extrusion plate (6) and a scraping plate (8), the top of the raw material pretreatment table (1) is fixedly provided with a support (9) near the edge, one side of the extrusion plate (6) is fixedly provided with a baffle (7) for preventing the probiotic raw material from falling, and the baffle (7) is provided with two groups.
7. The probiotic raw material pre-treatment and extraction device according to claim 1, characterized in that: The extrusion plate (6) is slidably provided with an extrusion plate (6) and a scraping plate (8), the top of the raw material pretreatment table (1) is fixedly provided with a support (9) near the edge, one side of the extrusion plate (6) is fixedly provided with a baffle (7) for preventing the probiotic raw material from falling, and the baffle (7) is provided with two groups.
8. The probiotic raw material pre-treatment and extraction device according to claim 6, characterized in that: The two groups of limit strips (18) are slidably connected in the two groups of inner grooves (13). The two groups of limit strips (18) are slidably connected in the two groups of inner grooves (13).