Efficient magnesium smelting vertical reduction tank

By introducing crystallization and sealing components into the vertical reduction tank, continuous cooling and crystallization of magnesium vapor and the continuity of the reduction reaction are achieved, solving the problem of discontinuous production in the vertical reduction tank and improving production efficiency and equipment life.

CN224031068UActive Publication Date: 2026-03-24XINJIANG BANCHAO MAGNESIUM IND CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-22
Publication Date
2026-03-24

AI Technical Summary

Technical Problem

The existing vertical reduction tanks have discontinuous production and low efficiency. The reaction needs to be stopped completely when magnesium is discharged, which makes continuous production impossible.

Method used

A high-efficiency vertical reduction tank for magnesium smelting was designed, employing a crystallization component and a sealing component. Crude magnesium is formed by cooling and crystallizing under negative pressure, and the reduction reaction is maintained continuously when the crystallizer is removed. The positioning component ensures the stability of the central tube, and the inclined surface facilitates slag cleaning.

Benefits of technology

This allows for the continuous reduction reaction while magnesium is being produced, without the need to break the vacuum, thus improving production continuity and efficiency and extending equipment lifespan.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an efficient magnesium smelting vertical reduction tank, which belongs to the technical field of magnesium smelting process, and comprises an original tank body, an original slag outlet, a central pipe, a slag outlet sealing cover, a reduction tank sealing cover, a crystallization component and a sealing component. After the second crystallizer is taken out, a sealing cover of the second crystallizer is closed, and a second vacuum valve is opened, so that the inside of the second crystallizer can be continuously cooled and crystallized, and the reduction reaction can be continuously carried out while magnesium is discharged; and the reduction reaction can be carried out without breaking vacuum and stopping the reduction reaction when the magnesium is discharged from the existing reduction tank and vacuumizing again after the magnesium is discharged.
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Description

TECHNICAL FIELD

[0001] The utility model belongs to magnesium smelting process technical field, specifically, relate to a kind of high-efficiency magnesium smelting vertical reduction tank. BACKGROUND

[0002] The reduction equipment used in the reduction process of the current magnesium smelting production mainly includes horizontal reduction furnace and vertical reduction furnace. The horizontal reduction furnace has been used since China started to use silicon-thermal method for magnesium smelting, and has not been changed much until now. The furnace structure makes the service life of the reduction tank short, and the cost is high. The development of mechanical automation and intelligence has been limited. The vertical reduction furnace is a new type of magnesium smelting equipment.

[0003] The utility model discloses a metal vertical reduction furnace reduction tank, including reduction tank body, outside crystallization area is connected with reduction tank body by magnesium vapor pipeline;The crystallization cylinder is located in the outside crystallization area, the inlet of crystallization cylinder is connected with magnesium vapor pipeline;Center heating element is fixed in the center of reduction tank body;Center tube combination is located between center heating element and reduction tank body;Reduction tank inner cylinder is located between center tube combination and reduction tank body and can be detachably fixed to the inner side of reduction tank body;Reduction raw material is located between reduction tank inner cylinder and center tube combination.

[0004] The above-mentioned prior art also has the following defects: most of the vertical reduction tank is magnesium, and can only be magnesium, slag, charging, reduction sequence, and the whole reaction needs to be stopped when magnesium is discharged, resulting in discontinuous production and low efficiency. UTILITY MODEL CONTENTS

[0005] The purpose of this section is to outline some aspects of the embodiments of the utility model and briefly introduce some preferred embodiments. Some simplifications or omissions may be made in this section and the abstract of the specification and the utility model name to avoid obscuring the purpose of this section, the abstract of the specification and the utility model name. Such simplifications or omissions cannot be used to limit the scope of the utility model.

[0006] To solve the problem of the vertical reduction tank in the background technology that most of the magnesium is discharged from the top, and can only be discharged from the top, slag, charging, reduction sequence, and the whole reaction needs to be stopped when magnesium is discharged, resulting in discontinuous production and low efficiency, the utility model adopts the following technical scheme.

[0007] The utility model provides a high -efficient magnesium smelting vertical reduction jar, including the reduction jar jar body, the bottom of reduction jar jar body is installed with the reduction slag slag outlet, the center of reduction jar jar body is inserted with the center tube, the bottom of reduction slag slag outlet is detachably connected with the slag outlet sealing cover, the upper end of reduction jar jar body is detachably connected with the reduction jar sealing cover, the outer wall of reduction jar jar body is close to the bottom and is installed with the crystallization subassembly, and the crystallization subassembly and reduction jar jar body are installed with the closed subassembly, and the crystallization subassembly carries out cooling to magnesium vapor and forms crude magnesium, and the closed subassembly can close or communicate between the crystallization subassembly and reduction jar jar body.

[0008] Preferably, the crystallization subassembly includes a first crystallizer, a second crystallizer, a first crystallizer sealing cover, a second crystallizer sealing cover, and a crystallizer cooling water jacket, the outer wall of the reduction jar jar body close to the bottom is detachably connected with the first crystallizer and the second crystallizer, one side of the first crystallizer and the second crystallizer is provided with an opening, the opening of the first crystallizer is detachably connected with the first crystallizer sealing cover, the opening of the second crystallizer is detachably connected with the second crystallizer sealing cover, the outside of the first crystallizer and the second crystallizer is provided with the crystallizer cooling water jacket, the negative pressure generated by the first crystallizer and the second crystallizer makes the magnesium vapor enter the inside of the first crystallizer and the second crystallizer, and the crystallizer cooling water jacket cools and crystallizes the magnesium vapor in the inside of the first crystallizer and the second crystallizer to form crude magnesium.

[0009] Preferably, the closed subassembly includes a first vacuum valve and a second vacuum valve, the first vacuum valve is detachably connected between the first crystallizer and the reduction jar jar body, and the second vacuum valve is detachably connected between the second crystallizer and the reduction jar jar body.

[0010] Preferably, the outer wall of the center tube is provided with a positioning assembly, and the positioning assembly makes the center tube always located at the center of the reduction jar jar body.

[0011] Preferably, the positioning assembly includes a center tube positioning plate, and the outer wall close to the center of the center tube is detachably connected with the center tube positioning plate.

[0012] Preferably, the inner side bottom of the center tube is provided with an inclined surface inclined to the center, and the outer wall of the reduction slag slag outlet is provided with a slag outlet cooling water jacket.

[0013] Compared with the prior art, the utility model has the beneficial effects that:

[0014] 1、through the setting of the crystallization assembly and the closed assembly, the negative pressure generated by the first crystallizer and the second crystallizer makes the magnesium vapor enter the inside of the first crystallizer and the second crystallizer, the magnesium vapor in the inside of the first crystallizer and the second crystallizer is cooled and crystallized by the crystallizer cooling jacket to form crude magnesium, the crude magnesium generated in the inside of the first crystallizer and the second crystallizer can be taken out by opening the first crystallizer sealing cover and the second crystallizer sealing cover, when taking out the crude magnesium in the inside of the first crystallizer, the first vacuum valve is closed and the first crystallizer sealing cover is opened, so that the crude magnesium in the inside of the first crystallizer can be taken out, after taking out, the first crystallizer sealing cover is closed and the first vacuum valve is opened, so that the inside of the first crystallizer can continue to cool and crystallize, when taking out the crude magnesium in the inside of the second crystallizer, the second vacuum valve is closed and the second crystallizer sealing cover is opened, so that the crude magnesium in the inside of the second crystallizer can be taken out, when taking out the crude magnesium in the inside of the first crystallizer or the second crystallizer, the inside of the other first crystallizer or the second crystallizer still carries out reduction reaction, after taking out, the second crystallizer sealing cover is closed and the second vacuum valve is opened, so that the inside of the second crystallizer can continue to cool and crystallize, so that the magnesium can be taken out while the reduction reaction can continue, and it is not necessary to break the vacuum, stop the reduction reaction and wait for the magnesium taking-out to end and then carry out the reduction reaction again as in the prior art.

[0015] 2、the center pipe positioning plate in the setting of the positioning assembly can position the sliding of the center pipe, and the slope at the bottom can make the center pipe and the center of the reduction pot body block the reduction slag discharge port and the reduction pot body after the center pipe is taken out, and the reduction slag can be cooled by the slag discharge port cooling jacket, so that the reduction slag is convenient to clean. BRIEF DESCRIPTION OF DRAWINGS

[0016] Figure 1 It is a front view structure schematic diagram of a high-efficiency magnesium smelting vertical reduction pot in the utility model.

[0017] Figure 2 It is a top view structure schematic diagram of a high-efficiency magnesium smelting vertical reduction pot in the utility model.

[0018] The corresponding relationship between the annotations of the drawings and the component names in the drawings is as follows:

[0019] 1, reduction pot sealing cover; 2, center pipe; 3, reduction pot body; 4, slag discharge port cooling jacket; 5, slag discharge port sealing cover; 6, reduction slag discharge port; 7, crystallizer cooling jacket; 8, first vacuum valve; 9, first crystallizer; 10, second crystallizer; 11, second vacuum valve; 12, center pipe positioning plate; 13, first crystallizer sealing cover; 14, second crystallizer sealing cover. DETAILED DESCRIPTION

[0020] In order to make the above objectives, features and advantages of the present application more obvious and easy to understand, the specific embodiments of the present application will be described in detail below with reference to the accompanying drawings.

[0021] In the following description, a lot of specific details are set forth in order to facilitate a full understanding of the present application, but the present application can also be implemented in other ways different from those described herein, and those skilled in the art can make similar generalizations without departing from the connotation of the present application, therefore the present application is not limited by the specific embodiments disclosed below.

[0022] Secondly, the "one embodiment" or "embodiment" referred to herein means that the specific features, structures or characteristics can be included in at least one implementation of the present application. In this specification, "in one embodiment" does not mean the same embodiment, nor is it an independent or alternative embodiment mutually exclusive with other embodiments. The present application provides the following embodiments.

[0023] As Figure 1 and Figure 2 As shown in the figure, it is a high-efficiency magnesium smelting vertical reduction tank structure schematic diagram of a preferred embodiment of the present application, the high-efficiency magnesium smelting vertical reduction tank of the embodiment comprises a reduction tank body 3, the bottom of the reduction tank body 3 is provided with a reduction slag discharge port 6, the center of the reduction tank body 3 is inserted with a center pipe 2, the bottom of the reduction slag discharge port 6 is detachably connected with a slag discharge port sealing cover 5, and the upper end of the reduction tank body 3 is detachably connected with a reduction tank sealing cover 1. In the embodiment, the material ball is added to the inside of the reduction tank body 3 by opening the reduction tank sealing cover 1, the reduction tank body 3 heats the material ball, the magnesium oxide and silicon inside the material ball react, magnesium vapor is generated under the catalytic action of calcium fluoride, and the magnesium vapor is crystallized after cooling. By pulling the center pipe 2 outward, the reduction slag can enter the inside of the reduction slag discharge port 6, and the reduction slag can be discharged by opening the slag discharge port sealing cover 5.

[0024] As Figure 1 and Figure 2As shown, this is a schematic diagram of the crystallization component structure in this embodiment. The outer wall of the reduction tank 3 near the bottom is detachably connected to a first crystallizer 9 and a second crystallizer 10. An opening is provided on one side of the first crystallizer 9 and the second crystallizer 10. A first crystallizer sealing cover 13 is detachably connected to the opening of the first crystallizer 9, and a second crystallizer sealing cover 14 is detachably connected to the opening of the second crystallizer 10. A crystallizer cooling water jacket 7 is provided on the outside of the first crystallizer 9 and the second crystallizer 10. In this embodiment, the negative pressure generated by the first crystallizer 9 and the second crystallizer 10 allows magnesium vapor to enter the interior of the first crystallizer 9 and the second crystallizer 10. The magnesium vapor inside the first crystallizer 9 and the second crystallizer 10 is cooled and crystallized by the crystallizer cooling water jacket 7 to form crude magnesium. By opening the first crystallizer sealing cover 13 and the second crystallizer sealing cover 14, the crude magnesium generated inside the first crystallizer 9 and the second crystallizer 10 can be taken out.

[0025] It is worth noting that the first crystallizer 9, the second crystallizer 10, the first crystallizer sealing cover 13, the second crystallizer sealing cover 14, and the crystallizer cooling water jacket 7 are crystallization components in this embodiment. The crystallization components include, but are not limited to, the first crystallizer 9, the second crystallizer 10, the first crystallizer sealing cover 13, the second crystallizer sealing cover 14, and the crystallizer cooling water jacket 7. Any component that can cool and crystallize magnesium vapor can be used in this embodiment.

[0026] like Figure 2 As shown, this is a schematic diagram of the closed assembly structure in this embodiment. A first vacuum valve 8 is detachably connected between the first crystallizer 9 and the reduction tank body 3, and a second vacuum valve 11 is detachably connected between the second crystallizer 10 and the reduction tank body 3. In this embodiment, when removing the crude magnesium from the first crystallizer 9, the first vacuum valve 8 is closed and the first crystallizer sealing cover 13 is opened to remove the crude magnesium from the first crystallizer 9. After removal, the first crystallizer sealing cover 13 is closed and the first vacuum valve 8 is opened, thereby allowing the interior of the first crystallizer 9 to continue cooling and crystallizing. When removing the crude magnesium from the second crystallizer 10, the first vacuum valve 8 is closed and the second vacuum valve 11 is opened. By closing the second vacuum valve 11 and opening the second crystallizer sealing cover 14, the crude magnesium inside the second crystallizer 10 can be removed. After removal, closing the second crystallizer sealing cover 14 and opening the second vacuum valve 11 will allow the interior of the second crystallizer 10 to continue cooling and crystallizing. While removing the crude magnesium from the first crystallizer 9 or the second crystallizer 10, the reduction reaction continues inside the other first crystallizer 9 or the second crystallizer 10. This allows the reduction reaction to continue while magnesium is being produced, unlike existing reduction tanks where the vacuum must be broken, the reduction reaction stopped, and the vacuum re-evacuated after magnesium is produced to allow the reduction reaction to continue.

[0027] It is worth noting that the first vacuum valve 8 and the second vacuum valve 11 are the closing assemblies in the embodiment, and the closing assemblies include but are not limited to the first vacuum valve 8 and the second vacuum valve 11, as long as the assemblies capable of closing or opening the first crystallizer 9 and the reducing tank body 3 and the second crystallizer 10 and the reducing tank body 3 can be applied to the embodiment.

[0028] As shown in Figure 1 and as shown in Figure 2 It is the structure diagram of the positioning assembly in the embodiment, and the outer wall of the center pipe 2 close to the center is detachably connected with the center pipe positioning plate 12, and the inner side bottom of the center pipe 2 is provided with an inclined surface inclined to the center. In the embodiment, the sliding of the center pipe 2 can be positioned by the center pipe positioning plate 12, and the inclined surface provided at the bottom can make the center pipe 2 and the center of the reducing tank body 3 block the slag outlet 6 and the reducing tank body 3 during the reduction after the center pipe 2 is pulled out.

[0029] It is worth noting that the center pipe positioning plate 12 is the positioning assembly in the embodiment, and the positioning assembly includes but is not limited to the center pipe positioning plate 12, as long as the assembly capable of positioning the center pipe 2 can be applied to the embodiment.

[0030] As shown in Figure 1 The outer wall of the slag outlet 6 is provided with the slag outlet cooling water jacket 4, and the slag outlet cooling water jacket 4 can cool the reduction slag in the embodiment, so as to facilitate the cleaning of the reduction slag.

[0031] The above is a further detailed description of the utility model in combination with the specific embodiments, and the utility model specific implementation cannot be limited to these descriptions. For ordinary skilled in the art to which the utility model belongs, without departing from the concept of the utility model, a number of simple deductions or substitutions can be made, and all should be regarded as belonging to the protection scope determined by the claims of the utility model.

Claims

1. A high-efficiency vertical reduction tank for magnesium smelting, comprising a reduction tank body (3), a reduction slag outlet (6) installed at the bottom of the reduction tank body (3), a central tube (2) inserted at the center of the reduction tank body (3), a slag outlet sealing cap (5) detachably connected to the bottom of the reduction slag outlet (6), and a reduction tank sealing cap (1) detachably connected to the upper end of the reduction tank body (3), characterized in that, A crystallization component is installed on the outer wall near the bottom of the reduction tank (3). A sealing component is installed between the crystallization component and the reduction tank (3). The crystallization component cools the magnesium vapor to form crude magnesium. The sealing component can seal or connect the crystallization component and the reduction tank (3).

2. The high-efficiency vertical reduction tank for magnesium smelting according to claim 1, characterized in that, The crystallization assembly includes a first crystallizer (9), a second crystallizer (10), a first crystallizer sealing cover (13), a second crystallizer sealing cover (14), and a crystallizer cooling water jacket (7). The first crystallizer (9) and the second crystallizer (10) are detachably connected to the outer wall of the reduction tank body (3) near the bottom. An opening is provided on one side of the first crystallizer (9) and the second crystallizer (10). The first crystallizer sealing cover (13) is detachably connected to the opening of the first crystallizer (9), and the second crystallizer sealing cover (14) is detachably connected to the opening of the second crystallizer (10). A crystallizer cooling water jacket (7) is provided on the outside of the first crystallizer (9) and the second crystallizer (10). The negative pressure generated by the first crystallizer (9) and the second crystallizer (10) causes magnesium vapor to enter the interior of the first crystallizer (9) and the second crystallizer (10). The crystallizer cooling water jacket (7) cools and crystallizes the magnesium vapor inside the first crystallizer (9) and the second crystallizer (10) to form crude magnesium.

3. The high-efficiency vertical reduction tank for magnesium smelting according to claim 2, characterized in that, The sealing assembly includes a first vacuum valve (8) and a second vacuum valve (11). The first vacuum valve (8) is detachably connected between the first crystallizer (9) and the reduction tank body (3), and the second vacuum valve (11) is detachably connected between the second crystallizer (10) and the reduction tank body (3).

4. The high-efficiency vertical reduction tank for magnesium smelting according to claim 3, characterized in that, The outer wall of the central tube (2) is provided with a positioning component, which ensures that the central tube (2) is always located at the center of the reduction tank body (3).

5. The high-efficiency vertical reduction tank for magnesium smelting according to claim 4, characterized in that, The positioning assembly includes a central tube positioning plate (12), and the central tube (2) is detachably connected to the outer wall near the center of the central tube (2).

6. The high-efficiency vertical reduction tank for magnesium smelting according to claim 5, characterized in that, The bottom inner side of the central tube (2) is provided with an inclined surface that slopes towards the center, and the outer wall of the reducing slag outlet (6) is provided with a slag outlet cooling water jacket (4).

Citation Information

Patent Citations

  • Reduction tank for metal vertical reduction furnace

    CN219547045U