Mechanical nep yarn production device

By using gear meshing and extrusion wheel structure in the mechanical dot yarn production device, the problem of insufficient dot yarn strength is solved, yarn strength and production efficiency are improved, the replacement process is simplified, and costs are reduced.

CN224031183UActive Publication Date: 2026-03-24JIANGSU LIANHONG TEXTILE
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-15
Publication Date
2026-03-24

AI Technical Summary

Technical Problem

In existing technologies, dot yarns have insufficient strength during production, making them prone to breakage. This results in low production efficiency, high costs, and unstable yarn quality, affecting the appearance and lifespan of the fabrics.

Method used

The mechanical dot yarn production device improves yarn strength through gear meshing and extrusion wheel structure, and is designed with a convenient replacement mechanism to simplify the replacement process.

Benefits of technology

It improves the strength of the yarn, reduces the risk of breakage, simplifies the replacement process, increases production efficiency, and reduces downtime and costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of mechanical engineering, and discloses a mechanical nep yarn production device which comprises a mounting plate, second fixing plates are fixedly connected to the front side and the rear side of the middle of the top face of the mounting plate, rotating columns are rotationally connected to the upper side and the lower side between the two adjacent second fixing plates, and extrusion wheels are fixedly connected to the outer walls of the rotating columns. A first supporting plate is fixedly connected to the left side of the middle of the top face of the mounting plate, a gear ring is fixedly connected to the top of the first supporting plate, a first gear is connected to the inner wall of the gear ring in an engaged mode, a yarn rope is arranged on the inner wall of the first gear, and a supporting block is fixedly connected to the front side of the left end of the top face of the mounting plate. In the utility model, after the yarn rope passes through the gear and is fixed and the motor is started, the gear II rotates to drive the gear I, so that the yarn rope is combined into one strand, pulled out and wound into the inner wall of the roller, and multiple strands are combined into one strand, thereby obviously improving the strength of the yarn rope, preventing the yarn rope from being snapped and facilitating the subsequent work.
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Description

TECHNICAL FIELD

[0001] The utility model relates to mechanical engineering technical field especially relates to a mechanical type point yarn production device. BACKGROUND

[0002] With the consumption upgrading, the individualization and fashionization demand of consumer to textile is increasing day by day, and point yarn as a unique fancy yarn can bring rich visual effect and unique texture to textile, meet the pursuit of fashion and individuality of people, can be widely used in garment fabric, home textile field, market demand expands unceasingly, in the clothing field, point yarn can be used to make fashion with unique style, attract the consumer who pursues fashion, in the home textile field, bedding and curtain made by point yarn can add unique decoration effect to the home environment.

[0003] In the production process of point yarn, the yarn needs to bear large tension, if the strength of point yarn is insufficient, the broken end phenomenon is easy to appear in high speed drafting and twisting, this not only will influence production efficiency, increase downtime and labor cost, also will lead to unstable yarn quality, the surface fiber of point yarn with insufficient strength is more easy to wear and tear, cause the part where point yarn is located to be easy to appear damage, bare bottom problem after using process, especially after rubbing for many times, influence the appearance and service life of fabric, when being stretched by external force, point yarn is easy to break, make the overall strength of fabric reduce, can not bear large tension, limit the application range of fabric, in the production process, point yarn with insufficient strength is more easy to have broken end phenomenon, need frequent downtime for joint processing, this not only increases the labor intensity and workload of worker, also will reduce production efficiency, increase production cost. UTILITY MODEL CONTENT

[0004] In order to make up for the above insufficient, the utility model provides a mechanical type point yarn production device, aims at improving the problem that if the strength of point yarn can not be improved in the prior art, then will lead to breakage when stretching, need frequent downtime processing, and then reduce production efficiency, increase production cost.

[0005] In order to achieve the above object, the utility model discloses the following technical scheme: a mechanical point yarn production device, including mounting plate, the top surface middle part front and back side of mounting plate is fixedly connected with fixed plate no.

[0006] As a further description of the above technical scheme:

[0007] The replacement mechanism comprises a fixed plate one, the bottom of the fixed plate one is fixedly connected with the top left side of the mounting plate near the edge, the inner wall of the fixed plate one is fixedly connected with a fixed column, the outer wall top of the fixed column is slidably connected with a support rod, the outer wall top of the support rod is rotatably connected with a coil, the outer wall front and back of the fixed column are slidably connected with a limiting column, and the outer wall left and right of the limiting column are threadedly connected with a limiting ring.

[0008] As a further description of the above technical scheme:

[0009] The top right side of the mounting plate is fixedly connected with a support plate two near the edge, and the front left and right ends of the mounting plate are provided with hollow grooves.

[0010] As a further description of the above technical scheme:

[0011] The front side of the support plate two is fixedly connected with a waterproof shell, and the inner wall of the waterproof shell is fixedly connected with a motor two.

[0012] As a further description of the above technical scheme:

[0013] The output end of the motor two is fixedly connected with a rotating shaft, and the outer wall of the rotating shaft is fixedly connected with a roller.

[0014] As a further description of the above technical scheme:

[0015] The front side of the mounting plate is fixedly connected with a controller, and the controller is electrically connected with the motor one and the motor two.

[0016] As a further description of the above technical scheme:

[0017] The front left end of the controller is provided with a button, and the front right end of the controller is fixedly connected with a display screen.

[0018] As a further description of the above technical solutions:

[0019] The left side of the gear two is fixedly connected with a fixed disc, and the outer wall of the gear one is meshingly connected with the outer wall of the gear two.

[0020] The utility model has the advantages of the following:

[0021] 1、 in the utility model, the yarn rope is fixed in the extrusion wheel gap by passing through the gear one, after starting the motor one, the gear two rotates and drives the gear one through meshing, so that the yarn rope is combined into one strand and is pulled out, and finally is wound into the inner wall of the roller, and a plurality of strands are combined into one strand, which greatly improves the strength of the yarn rope, so that the yarn rope cannot be easily pulled off, and the normal operation of subsequent work is facilitated.

[0022] 2、 in the utility model, after the coil yarn rope is used up, the limiting ring is rotated to be separated from the limiting column, the limiting column loses the limiting effect, can be pulled out from the inner wall of the fixed column, and the supporting rod also loses the limiting effect and is pulled out from the fixed column, new coils are replaced, reinserted into the fixed column, inserted into the limiting column and tightened the limiting ring, the replacement of the coils is completed, the replacement process is simplified, the use of the user is facilitated, the downtime is reduced, and the working efficiency is improved. BRIEF DESCRIPTION OF DRAWINGS

[0023] Figure 1 A fixing plate two front side perspective view of a mechanical point yarn production device is provided for the utility model;

[0024] Figure 2 A mounting plate partial structure split view of a mechanical point yarn production device is provided for the utility model;

[0025] Figure 3 A hollow groove partial structure view of a mechanical point yarn production device is provided for the utility model;

[0026] Figure 4 An extrusion wheel partial structure display view of a mechanical point yarn production device is provided for the utility model;

[0027] Figure 5 A coil partial structure schematic view of a mechanical point yarn production device is provided for the utility model.

[0028] LEGEND:

[0029] 1, mounting plate; 2, replacement mechanism; 201, fixed plate one; 202, fixed column; 203, support rod; 204, coil; 205, limiting column; 206, limiting ring; 3, fixed plate two; 4, rotating column; 5, extrusion wheel; 6, yarn rope; 7, support plate one; 8, gear ring; 9, gear one; 10, support block; 11, motor one; 12, gear two; 13, support plate two; 14, waterproof shell; 15, motor two; 16, roller; 17, rotating shaft; 18, hollow groove; 19, controller; 20, button; 21, display screen; 22, fixed disc. DETAILED DESCRIPTION

[0030] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.

[0031] Please refer to the drawings in the embodiments of the utility model Figure 1 , the drawings in the embodiments of the utility model Figure 2 and the drawings in the embodiments of the utility model Figure 3 , one embodiment provided by the utility model: a mechanical point yarn production device, including mounting plate 1, the top surface middle part of mounting plate 1 is fixedly connected with fixed plate two 3 on the front and back sides, two fixed plate two 3 are rotatably connected with rotating column 4 on the upper and lower sides between the adjacent ones, the outer wall of rotating column 4 is fixedly connected with extrusion wheel 5, the top surface middle part left side of mounting plate 1 is fixedly connected with support plate one 7, the top of support plate one 7 is fixedly connected with gear ring 8, gear ring 8 is meshingly connected with gear one 9 on the inner wall, yarn rope 6 is arranged on the inner wall of gear one 9, the top surface left end front side of mounting plate 1 is fixedly connected with support block 10, the left side top of support block 10 is fixedly connected with motor one 11, the output end of motor one 11 is fixedly connected with gear two 12, mounting plate 1 is provided with replacement mechanism 2 on the left side of the top, replacement mechanism 2 is used for conveniently replacing structure, the right side near the edge of mounting plate 1 is fixedly connected with support plate two 13, the front side of mounting plate 1 is provided with hollow groove 18 on the left and right ends;

[0032] Specifically, the fixed plate two 3 ensures the stability of the structure, the rotating column 4 not only enhances the flexibility of the device, but also has an extrusion wheel 5 fixedly connected to the outer wall to realize accurate material processing, the gear ring 8 is in meshing connection with the gear one 9 to ensure the efficiency of transmission, the yarn rope 6 provides a convenient control method for the operator, the output end of the motor one 11 is fixedly connected with the gear two 12 to ensure the power transmission and smooth operation of the equipment, the replacement mechanism 2 aims to facilitate the replacement of the structure, further improving the user experience, to adapt to different operation requirements, the support plate two 13 provides additional support and stability, the hollow groove 18 not only increases the practicability of the mounting plate 1, but also provides protection for the expansion and upgrading of the equipment, meeting the diversified installation requirements.

[0033] Please refer to the attached Figure 1 , the attached Figure 2 and the attached Figure 3 , the replacement mechanism 2 includes a fixed plate one 201, the bottom of the fixed plate one 201 is fixedly connected with the top left side of the mounting plate 1 near the edge, the inner wall of the fixed plate one 201 is fixedly connected with a fixed column 202, the outer wall of the fixed column 202 is slidingly connected with a support rod 203 at the top, the outer wall of the support rod 203 is rotatably connected with a coil 204 at the top, the outer wall of the fixed column 202 is slidingly connected with a limiting column 205 on the front and back sides, the outer wall of the limiting column 205 is threadedly connected with a limiting ring 206 on the left and right sides, the left side of the gear two 12 is fixedly connected with a fixed disc 22, the outer wall of the gear one 9 is in meshing connection with the outer wall of the gear two 12.

[0034] Specifically, the fixed plate one 201 is fixedly connected with the mounting plate 1 to ensure the stability and reliability of the device during operation, the fixed column 202 provides a stable sliding track for the support rod 203, the support rod 203 is rotatably connected with the coil 204, allowing the coil 204 to rotate freely within a certain range to realize its specific function, the limiting column 205 provides necessary limitation during the movement of the support rod 203 to prevent excessive movement and cause mechanical damage, the limiting ring 206 can accurately control the movement range of the support rod 203, the gear two 12 is fixedly connected with the fixed disc 22 to ensure the stability of the gear two 12 during operation, the gear one 9 is in meshing connection with the gear two 12 to ensure the accuracy and efficiency of the two gears when transmitting power.

[0035] Please refer to the attached Figure 1 , the attached Figure 2 and the attached Figure 3 , the front side of the support plate two 13 is fixedly connected with a waterproof shell 14, the inner wall of the waterproof shell 14 is fixedly connected with a motor two 15, the output end of the motor two 15 is fixedly connected with a rotating shaft 17, the outer wall of the rotating shaft 17 is fixedly connected with a roller 16.

[0036] Specifically, the support plate 13 is fixedly connected to the waterproof shell 14, which not only ensures the stability of the structure, but also provides necessary protection for the internal components. The motor 15 takes into account the operating requirements of the equipment in harsh environments, ensuring that the motor 15 can stably perform its function without being disturbed by external factors. The motor 15 is fixedly connected to the rotating shaft 17, which ensures the high efficiency of power transmission. Driven by the rotating shaft 17, the roller 16 can flexibly contact various surfaces to realize the movement and positioning of the equipment.

[0037] Please see the appendix Figure 1 Appendix Figure 2 and attached Figure 3 A controller 19 is fixedly connected to the middle of the front side of the mounting plate 1. The controller 19 is electrically connected to motor 11 and motor 2 15. A button 20 is provided on the left front side of the controller 19. A display screen 21 is fixedly connected to the right front side of the controller 19.

[0038] Specifically, controller 19 is not only responsible for coordinating the operation of the entire device, but also electrically connected to motor 11 and motor 2 15 to ensure the efficient operation of the device. Button 20 serves as the direct interface for user interaction with the device, making operation simple and intuitive. Display screen 21 not only displays the real-time status of the device, but also provides rich operating information and fault diagnosis, enabling users to monitor and manage the device more conveniently.

[0039] Working principle: The yarn 6 is pulled out and passed through gear 9, which restricts the yarn 6 in the gap between the two pressing rollers 5. At this time, the motor 11 is started, which drives gear 12 to rotate. Since gear 12 is meshed with gear 9, gear 9 will rotate with gear 12. During the rotation, gear 12 will combine the four strands of yarn 6 into one and pull it out along the gap of the pressing roller 5. Finally, it is wound into the inner wall of roller 16. The multiple strands are combined into one, which greatly improves the strength of the yarn 6 and makes it less likely to break, which facilitates the normal operation of subsequent work.

[0040] When the yarn 6 inside coil 204 is used up, rotate the limiting ring 206 so that the limiting ring 206 rotates out from the outer wall of the limiting post 205. The limiting post 205 will then lose its limiting position, and can be pulled out from the inner wall of the fixing post 202. Consequently, the support rod 203 will also lose its limiting position and can be pulled out from inside the fixing post 202. Then, replace it with a new coil 204, insert it into the fixing post 202, insert the limiting post 205, and tighten the limiting ring 206 to complete the replacement. This process simplifies the replacement of coil 204, makes it more convenient for users, reduces downtime, and improves work efficiency.

[0041] Finally, it should be noted that: the above only for the preferred embodiments of the present application, and is not intended to limit the present application, although the foregoing embodiments of the present application has been described in detail, for the skilled in the art, it still can be modified, or for part of the technical features of the equivalent replacement, the spirit and principles of the present application, made any modification, equivalent replacement, improvement, etc., should be included within the scope of the present application.

Claims

1. A mechanical dotted yarn production device, comprising a mounting plate (1), characterized in that: The mounting plate (1) has two fixed plates (3) fixedly connected to the front and rear sides of the top center. The two fixed plates (3) are rotatably connected to the upper and lower sides of each other. The outer wall of the rotatable column (4) is fixedly connected to the extrusion wheel (5). The mounting plate (1) has a support plate (7) fixedly connected to the left side of the top center. The top of the support plate (7) is fixedly connected to a gear ring (8). The inner wall of the gear ring (8) is meshed with a gear (9). The inner wall of the gear (9) is provided with a yarn rope (6). The top left side of the mounting plate (1) is fixedly connected to a support block (10). The top left side of the support block (10) is fixedly connected to a motor (11). The output end of the motor (11) is fixedly connected to a gear (12). The top left side of the mounting plate (1) is provided with a replacement mechanism (2). The replacement mechanism (2) is used to facilitate the replacement of the structure.

2. The mechanical dot yarn production device according to claim 1, characterized in that: The replacement mechanism (2) includes a fixing plate (201), the bottom of which is fixedly connected to the top left side of the mounting plate (1) near the edge. A fixing post (202) is fixedly connected to the inner wall of the fixing plate (201). A support rod (203) is slidably connected to the top of the outer wall of the fixing post (202). A coil (204) is rotatably connected to the top of the outer wall of the support rod (203). Limiting posts (205) are slidably connected to the front and rear sides of the outer wall of the fixing post (202). Limiting rings (206) are threadedly connected to the left and right sides of the outer wall of the limiting post (205).

3. The mechanical dot yarn production device according to claim 1, characterized in that: A support plate (13) is fixedly connected to the right side of the top surface of the mounting plate (1) near the edge. Hollow grooves (18) are provided on the left and right sides of the front side of the mounting plate (1).

4. The mechanical dot yarn production device according to claim 3, characterized in that: A waterproof shell (14) is fixedly connected to the front side of the second support plate (13), and a second motor (15) is fixedly connected to the inner wall of the waterproof shell (14).

5. The mechanical dot yarn production device according to claim 4, characterized in that: The output end of the second motor (15) is fixedly connected to a rotating shaft (17), and a roller (16) is fixedly connected to the outer wall of the rotating shaft (17).

6. The mechanical dot yarn production device according to claim 1, characterized in that: A controller (19) is fixedly connected to the middle of the front side of the mounting plate (1), and the controller (19) is electrically connected to motor one (11) and motor two (15).

7. The mechanical dot yarn production device according to claim 6, characterized in that: A button (20) is provided on the front left side of the controller (19), and a display screen (21) is fixedly connected to the front right side of the controller (19).

8. The mechanical dotted yarn production device according to claim 1, characterized in that: A fixed disk (22) is fixedly connected to the left side of the second gear (12), and the outer wall of the first gear (9) meshes with the outer wall of the second gear (12).