Warp reversing and arranging structure
By designing the reverse roller and tension roller, the problems of loosening and tangling of warp yarns when they break or are defective in traditional warp spinning machines are solved, and the warp yarns are kept taut during the unwinding process, thus improving the winding quality of the warp yarns.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-18
- Publication Date
- 2026-03-24
AI Technical Summary
When traditional warp spinning machines encounter defects or broken warp yarns on the take-up rollers, they need to stop for repairs, which leads to loosening and tangling of the warp yarns. Furthermore, the existing tensioning mechanism has a limited tensioning stroke, making it difficult to effectively solve the loosening problem.
Design a warp reversing winding structure, including a take-up roller, a guide roller, a moving roller, a reversing roller, and a tensioning roller. The reversing roller is driven by a motor to rotate forward and backward, causing the warp to wind. Combined with multiple direction changes and position adjustments of the tensioning roller, the warp is ensured to remain taut when it breaks up.
During the unwinding process, the reversing rollers drive the warp threads to wind, preventing loosening and tangling. The warp threads are dispersed before winding to ensure winding quality, reduce equipment interference, and improve tension.
Smart Images
Figure CN224031187U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of warp spinning machine equipment technology, and in particular to a warp yarn reversing and straightening structure. Background Technology
[0002] In the textile industry, the warp spinning machine is a key piece of equipment used to process warp yarns. Its main function is to draw the warp yarns from the yarn bobbin and, after a series of processing steps, form warp sheets that meet manufacturing requirements. The quality of the warp yarns directly affects the quality of the fabric; therefore, it is essential to ensure the quality of the warp yarns during the processing.
[0003] In traditional warp spinning machines, if defects or breaks are found in the warp yarn wound on the take-up roller, the machine usually needs to be stopped for dewinding. This process not only loosens subsequent warp yarns but also loosens already wound, potentially leading to tangled yarns. When tensioning is attempted again after this process, it affects the overall tension of the warp yarns, thus reducing the winding quality. Typically, a tensioning mechanism is added to tighten the warp yarns; however, the tensioning stroke of a typical tensioning mechanism is limited, making it difficult to provide sufficient tension for dewinding warp yarns.
[0004] Therefore, this utility model provides a warp reversing winding structure that keeps the warp thread in a taut state when reversing and breaking the roll. Utility Model Content
[0005] The purpose of this utility model is to solve the problems existing in the prior art by proposing a warp reversing line structure.
[0006] To achieve the above objectives, the present invention adopts the following technical solution:
[0007] A warp reversing winding structure includes a frame, a take-up roller mounted on the frame, a guide roller positioned diagonally below the take-up roller, a movable roller, a reversing roller positioned on the guide roller facing the take-up roller, and a movable tension roller. A fixed roller is fixed on the frame within the stroke range of the movable roller facing the guide roller. The tension roller has several annular grooves spaced axially. The reversing roller has through grooves corresponding to the annular grooves. The reversing roller is driven by a drive device and can rotate in both directions.
[0008] Preferably, each end of the guide roller is fitted with a swing arm rotatably mounted on the frame. The swing arm is driven by a pneumatic rod mounted on the frame and can swing back and forth. The moving roller is rotatably mounted on the upper end of the two swing arms.
[0009] Preferably, both ends of the reversing roller are sleeved with shaft heads which are rotatably installed on the frame, the second swing rod is driven by the second air pressure rod installed on the frame to reciprocate, the upper end of the second swing rod is provided with an open slide groove, a sliding block is slidably installed in the slide groove, and the tensioning spring is arranged between the sliding block and the slide groove, and both ends of the tensioning roller are rotatably installed on the two sliding blocks.
[0010] Preferably, the upper end surface of the tensioning roller is not lower than the lower end surface of the take-up roller.
[0011] Preferably, the fixed roller is located above the warp.
[0012] Preferably, a supporting plate is slidably installed below the end head of the tensioning roller in the slide groove, the spring is installed between the supporting plate and the tensioning roller, a stud is rotatably installed at the lower end of the supporting plate, and a screw hole matched with the stud is arranged at the bottom end of the slide groove.
[0013] Preferably, the third air pressure rod is arranged between the guide roller and the reversing roller on the frame, the extending end of the third air pressure rod is rotatably installed with two connecting rods, and the two connecting rods are rotatably connected with the moving roller and the tensioning roller respectively.
[0014] Compared with the prior art, the warp reversing and straightening structure has the following beneficial effects:
[0015] 1. While the broken package is being removed, the motor two drives the reversing roller to rotate, since the warp passes through the through groove, the reversing roller rotating drives the warp to be wound on the reversing roller, so that the loosened warp due to the broken package is wound up, and the loosened warp is prevented from being disordered or hooked to the equipment components.
[0016] 2. In the utility model, the warp is guided to change direction for multiple times, so that the warp is dispersed before being wound up, and is limited by sequentially passing through the through groove and the ring groove, so that the warp is separated from each other, and the problems of winding and disorder are avoided.
[0017] Other advantages, objects, and features of the utility model will be set forth in part in the specification which follows, and in part will become apparent to those skilled in the art upon examination of the following specification and drawings; and will, of course, be learned from the practice of the utility model. BRIEF DESCRIPTION OF DRAWINGS
[0018] Figure 1 It is a left view of the utility model without the left side shield.
[0019] Figure 2 It is a right view of the utility model.
[0020] Figure 3 It is a view of the utility model Figure 1 without the frame.
[0021] Figure 4 It is a cross section schematic view of the utility model.
[0022] Figure 5 It is a schematic view of the thread collecting roller, the reversing roller, the tensioning roller, the guide roller, the moving roller and the fixed roller in the winding state of the utility model.
[0023] Figure 6 It is a schematic view of the thread collecting roller, the reversing roller, the tensioning roller, the guide roller, the moving roller and the fixed roller in the broken winding state of the utility model.
[0024] Figure 7 It is a schematic view of the cooperation of the air pressure rod three and the moving roller and the tensioning roller of the utility model.
[0025] Figure 8 It is a schematic view of the installation structure of the tensioning roller on the swing rod two of the utility model.
[0026] In the drawing: 1, frame; 2, guide roller; 3, reversing roller; 4, swing rod one; 5, swing rod two; 6, tensioning roller; 7, moving roller; 8, tensioning spring; 9, air pressure rod one; 10, air pressure rod two; 11, support plate; 12, stud; 13, air pressure rod three; 14, connecting rod; 15, fixed roller; 16, thread collecting roller; 17, ring groove; 18, through groove. DETAILED DESCRIPTION
[0027] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Figures 1-8 It is obvious that the described embodiments are only a part of the embodiments of the utility model, not all the embodiments.
[0028] In order to prevent the warp loosening and disorder when winding the broken warp, the warp reversing and straightening structure of the embodiment comprises a frame 1 which is combined by welding a plurality of metal pipes.
[0029] The thread collecting roller 16 is rotatably installed on the rear part of the frame 1, and the shaft head of the thread collecting roller 16 is connected with a motor one which is fixedly installed on the frame 1 through chain transmission, and the motor one can drive the thread collecting roller 16 to reverse.
[0030] The guide roller 2 is rotatably installed on the lower side of the front of the frame 1, that is, the obliquely lower side of the front, and the guide roller 2 has a certain distance with the thread collecting roller 16, and the distance is between 0.5-2 meters.
[0031] The reversing roller 3 is rotatably installed on the side of the frame 1 which faces the thread collecting roller 16, and the reversing roller 3 is also connected with a motor two which is arranged on the frame 1 through chain transmission, and the motor two can drive the reversing roller 3 to reverse and self-lock.
[0032] The movable tension roller 6 is arranged above the reversing roller 3 on the frame 1, and the position of the tension roller 6 is adjusted to adjust the tension of the thread.
[0033] The movable moving roller 7 is arranged above the guide roller 2 on the frame 1, and the fixed roller 15 is fixed on the frame 1 within the stroke range of the moving roller 7 facing the guide roller 2.
[0034] The tension roller 6 is provided with a plurality of ring grooves 17 arranged axially and the reversing roller 3 is provided with a through groove 18 corresponding to the ring groove 17.
[0035] According to the above technical scheme:
[0036] In use, referring to the accompanying drawings, the thread is guided from the outside, passes below the guide roller 2 and winds around the guide roller 2 to change direction counterclockwise. Figure 4 The thread after the first change of direction winds around the moving roller 7 clockwise to change direction again.The thread after the second change of direction is guided below the reversing roller 3, passes into the through groove 18 from below the through groove 18, and then passes out of the through groove 18 from the upper end of the through groove 18. The thread passing out of the through groove 18 winds around the tension roller 6 clockwise and is in the ring groove 17 on the tension roller 6. The thread winding around the tension roller 6 winds around the take-up roller 16 counterclockwise, and the take-up roller 16 rotates counterclockwise to wind the thread. Figure 4
[0037] The thread is guided through multiple changes of direction, so that the thread is dispersed before winding, and the thread is separated from the root by passing through the through groove 18 and the ring groove 17 in sequence, so that the problems of winding and disorder are avoided.
[0038] When a defect or a broken thread is detected on the take-up roller 16, the motor stops and the take-up roller stops winding the thread.
[0039] At the same time of breaking the winding, the motor two drives the reversing roller 3 to rotate, and since the thread passes through the through groove 18, the rotation of the reversing roller 3 will cause the thread to wind around the reversing roller 3, so that the thread loosened by breaking the winding is wound up, avoiding the thread from being loose and hanging on the equipment components.
[0040] After stopping the breaking of the winding, the motor two is turned off and the reversing roller 3 stops winding.
[0041] After the processing is completed, the moving roller 7 and the tensioning roller 6 are reset; the motor one and the motor two are started, the motor one drives the take-up roller 16 to rotate to continue winding the warp, the motor two drives the reversing roller 3 to rotate to unwind the warp, the unwound warp is gradually wound on the take-up roller 16, and after the warp wound on the reversing roller 3 is unwound, the motor two is stopped and braked, and the motor one continues to drive the take-up roller 16 to rotate to wind the warp.
[0042] In the embodiment, the guide roller 2 is sleeved with a swing lever one 4 rotatably installed on the rack 1 at both ends of the shaft head, and the swing lever one 4 is fastened with the guide roller 2 into an integral body through a screw; and the guide roller 2 extends a extending rod at one end of the rack 1, a pneumatic rod one 9 is rotatably installed on the rack 1, the extending end of the pneumatic rod one 9 is rotatably connected with the non-rotating axis part of the extending rod, and the swing lever reciprocating swing can be driven through the extension and contraction of the pneumatic rod one 9. The moving roller 7 is rotatably installed on the upper end of the two swing lever ones 4, and then the extension and contraction of the pneumatic rod one 9 controls the moving roller 7 to reciprocating swing around the axis of the guide roller 2, so as to realize the position shift and brake of the moving roller 7.
[0043] In the embodiment, the reversing roller 3 is sleeved with a swing lever two 5 rotatably installed on the rack 1 at both ends of the shaft head, and a pneumatic rod two 10 is rotatably installed on the rack 1, the extending end of the pneumatic rod two 10 is rotatably connected with the non-rotating axis part of the swing lever two 5. The swing lever two 5 is provided with an open sliding groove at the upper end, a sliding block is slidably installed in the sliding groove, a tensioning spring 8 is arranged between the sliding block and the sliding groove, and the tensioning roller 6 is rotatably installed at both ends of the two sliding blocks. The extension and contraction of the pneumatic rod two 10 can control the tensioning roller 6 to reciprocating swing and shift around the reversing roller 3 and brake; and the setting of the tensioning spring 8 realizes the tensioning adjustment of the warp by the tensioning roller 6.
[0044] In the embodiment, referring to the accompanying drawings Figures 4-6 As shown in the drawings, the upper end surface of the tensioning roller 6 is not lower than the lower end surface of the take-up roller 16, so that the warp around the tensioning roller 6 has sufficient tensioning adjustment effect.
[0045] In the embodiment, the fixed roller 15 is arranged above the warp and separated from the warp to ensure the clamping of the warp by the moving roller 7 and the fixed roller 15.
[0046] In the further embodiment of the scheme, a structure capable of adjusting the tensioning force of the tensioning roller 6 is provided. Figure 8 As shown in the drawings, the bottom end of the sliding groove is provided with a screw hole, a stud 12 is screwed in the screw hole, a supporting plate 11 is rotatably installed on the upper end of the stud 12, the supporting plate 11 is slidably installed in the sliding groove, and the tensioning spring 8 is between the supporting plate 11 and the sliding block. When the tensioning distance of the tensioning roller 6 is insufficient to straighten the warp, the supporting plate 11 can be moved upward by screwing the stud 12 to increase the extrusion of the tensioning spring 8, so as to improve the tightening effect of the warp by the tensioning roller 6.
[0047] In the further embodiment of the embodiment 3, the air pressure rod one 9 and the air pressure rod two group device control the moving roller 7 and the tension roller 6 respectively, which increases the production cost of the device. Therefore, in the embodiment, referring to the drawings Figure 7 The air pressure rod one 9 and the air pressure rod two 10 are omitted, and the air pressure rod three 13 is arranged between the guide roller 2 and the reverse roller 3 on the rack 1. The extension end of the air pressure rod three 13 is rotatably installed with two connecting rods 14, and the two connecting rods 14 are rotatably connected with the support mechanisms of the moving roller 7 and the tension roller 6. When the air pressure rod three 13 is in the extension state, the tension roller 6 is close to the take-up roller 16, and the moving roller 7 is away from the fixed roller 15, and the device is in the winding state. When the air pressure rod three 13 is in the retraction state, the tension roller 6 and the moving roller 7 are pulled by the connecting rods 14 to approach each other, so as to be away from the take-up roller and abut against the fixed roller 15, respectively, and the device is in the broken roll processing state.
[0048] The above is only the preferred specific implementation of the present application, but the protection scope of the present application is not limited to this. Any person skilled in the art can make equivalent replacement or change according to the technical scheme and the inventive concept of the present application within the technical range disclosed by the present application, which should be covered in the protection scope of the present application.
[0049] In the description of the present application, the description of the terms "one embodiment", "some embodiments", "example", "specific example", or "some examples" means that the specific features, structures, materials or characteristics described in combination with the embodiment or example are contained in at least one embodiment or example of the present application. In the present application, the illustrative description of the above terms is not necessarily for the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner. In addition, the person skilled in the art can combine and combine the different embodiments or examples described in the present application and the features of the different embodiments or examples without contradiction.
[0050] Although the embodiments of the present application have been shown and described above, it should be understood that the above embodiments are exemplary and cannot be understood as limiting the present application. The person skilled in the art can change, modify, replace and modify the above embodiments within the scope of the present application.
Claims
1. A thread reversing and straightening structure, comprising a frame (1), a take-up roller (16) arranged on the frame (1), and a guide roller (2) arranged obliquely below the take-up roller (16), characterized in that, The mobile roller (7), the reverse roller (3) arranged on the side of the guide roller (2) facing the take-up roller (16), the mobile tension roller (6) are also included; the fixed roller (15) is fixed on the rack (1) within the stroke range on the side of the mobile roller (7) facing the guide roller (2), a plurality of annular grooves (17) are arranged on the tension roller (6) in the axial direction, the reverse roller (3) is provided with a through groove (18) corresponding to the annular groove (17) one by one, and the reverse roller (3) can be forward and reverse rotated by being driven by the driving device.
2. The warp backwinding straightening structure according to claim 1, wherein, The shaft head of the guide roller (2) is sleeved with a swing lever one (4) rotatably installed on the rack (1), the swing lever one (4) can reciprocate by being driven by the air pressure lever one (9) arranged on the rack (1), and the mobile roller (7) is rotatably installed on the upper end of the two swing levers one (4).
3. The warp backwinding straightening structure according to claim 2, wherein The shaft head of the reverse roller (3) is sleeved with a swing lever two (5) rotatably installed on the rack (1), the swing lever two (5) can reciprocate by being driven by the air pressure lever two (10) arranged on the rack (1), and the upper end of the swing lever two (5) is provided with an open sliding groove, a sliding block is slidably installed in the sliding groove, and the tension spring (8) is arranged between the sliding block and the sliding groove, and the two ends of the tension roller (6) are rotatably installed on the two sliding blocks.
4. The warp backwinding straightening structure according to claim 1, wherein The upper end surface of the tension roller (6) is not lower than the lower end surface of the take-up roller (16).
5. The warp backwinding straightening structure according to claim 1, wherein The fixed roller (15) is located above the warp.
6. The warp backwinding straightening structure according to claim 3, wherein The sliding block is slidably installed in the sliding groove below the end of the tension roller (6), the spring is installed between the tension roller (6) and the support plate (11), the lower end of the support plate (11) is rotatably installed with a stud (12), and the bottom end of the sliding groove is provided with a screw hole matched with the stud (12).
7. The warp backwinding straightening structure according to claim 3, wherein The air pressure lever three (13) is arranged between the guide roller (2) and the reverse roller (3) on the rack (1), the extension end of the air pressure lever three (13) is rotatably installed with two connecting rods (14), and the two connecting rods (14) are rotatably connected with the mobile roller (7) and the tension roller (6) respectively.