Ceramic tile ash removing device for indoor decoration

By designing a tile mortar applicator, which combines a conveying component and a feeding pipe with a ball screw system, the automated conveying of tiles and uniform application of mortar are achieved. This solves the problems of low efficiency and unevenness in traditional manual mortar application, and improves construction efficiency and decoration effect.

CN224032092UActive Publication Date: 2026-03-24CHANGDE ZHONG HOUSE ARCHITECTURE ENG CO
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-11
Publication Date
2026-03-24

AI Technical Summary

Technical Problem

Traditional tile mortar removal processes rely on manual operation, which is inefficient and has poor standards, easily leading to problems such as uneven tile laying and hollow spots.

Method used

Design a tile mortar applicator for interior decoration, which adopts a conveying component and a feeding pipe combined with a ball screw system. The conveying motor and pump body realize the conveying of tiles and the uniform application of mortar. It is equipped with scraper and scraper teeth to adjust the mortar thickness and level the surface. A vision tracking positioning camera is used for tile positioning and control.

Benefits of technology

It automates and ensures uniformity in the tile plastering process, improving construction efficiency and decorative effect while reducing the technical difficulty and unevenness issues associated with manual operation.

✦ Generated by Eureka AI based on patent content.

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    Figure CN224032092U_ABST
Patent Text Reader

Abstract

The utility model discloses a ceramic tile ash removing device for indoor decoration, which comprises a conveying frame, a conveying assembly arranged on the conveying frame, a supporting frame arranged above the conveying frame, a ball screw arranged on the supporting frame, a screw motor matched with the ball screw, a screw nut arranged on the ball screw, a discharging pipe arranged on the screw nut, and a discharging pipe arranged on the discharging pipe. The feeding end of the discharging pipe is connected with a feeding assembly, a first electric push rod is arranged at the front end of the supporting frame, a scraping plate is arranged at the bottom end of the first electric push rod, scraping teeth are telescopically arranged at the bottom end of the scraping plate, a discharging frame is arranged at the front end of the conveying frame, and a plurality of discharging rollers are evenly arranged on the discharging frame through bearings. According to the utility model, continuous operation can be realized, and the uniformity and the standard during ceramic tile plastering are improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to a porcelain tile chasing ash technical field, more specifically, it relates to a porcelain tile chasing ash ware for indoor decoration. BACKGROUND

[0002] As an important part of indoor decoration, porcelain tiles not only bear the function of decoration and beautification, but also have practicality and durability. It is widely used in areas such as ground, wall, kitchen and bathroom, which can effectively prevent water, damp and pollution, and is easy to clean and maintain. In the decoration design, the material, color, texture and specification of the porcelain tile directly affect the style and atmosphere of the overall space.

[0003] Porcelain tile chasing ash is a traditional construction method, which refers to using concrete to stick porcelain tiles on the ground or wall. Here, "chasing ash" is a dialect, which means applying concrete.

[0004] In the traditional construction process, workers need to use a trowel to evenly apply concrete to the ground or back of the porcelain tile, and then lay it. However, this method not only consumes a lot of manpower, but also requires high technical skills of the construction personnel. If not skilled, the concrete may not be evenly applied, resulting in uneven and hollowing problems after laying the porcelain tile, affecting the overall decoration effect. INVENTION CONTENT

[0005] (I) Technical problem solved

[0006] In view of the problems existing in the prior art, the utility model provides a porcelain tile chasing ash ware for indoor decoration to solve the technical problems of low efficiency and poor standard in the prior art mentioned in the background art.

[0007] (II) Technical scheme

[0008] To achieve the above purpose, the utility model provides the following technical scheme:

[0009] A porcelain tile chasing ash ware for indoor decoration, comprising a conveying frame, a conveying assembly is arranged on the conveying frame, a supporting frame is arranged above the conveying frame, a ball screw is arranged on the supporting frame, and a lead screw motor is arranged in cooperation with the ball screw, a lead screw nut is arranged on the ball screw, a discharge pipe is arranged on the lead screw nut, a feeding assembly is connected to the inlet end of the discharge pipe, a first electric push rod is arranged at the front end of the supporting frame, a scraper is arranged at the bottom end of the first electric push rod, a scraper tooth is arranged at the bottom end of the scraper in an extendable manner, a discharge frame is arranged at the front end of the conveying frame, and a plurality of discharge rollers are evenly arranged on the discharge frame through bearings.

[0010] The utility model further sets up, the conveying assembly includes conveying roller, conveying roller is provided with two groups on the conveying frame, two groups conveying roller between the setting has conveying belt, the conveying motor is provided with on the conveying frame cooperation conveying roller, starts the conveying motor, the rotation of conveying roller is controlled through the conveying motor, so that the movement of conveying belt is realized, the conveying of ceramic tile is realized through the conveying belt.

[0011] The utility model further sets up, the conveying frame between two groups conveying roller evenly is provided with a plurality of supporting rollers, the supporting roller can improve the load stability of conveying belt when conveying ceramic tile.

[0012] The utility model further sets up, the feed assembly includes storage tank, the storage tank is connected with the pump body that is equipped with, the output of pump body and the setting of feed hose between the blanking pipe, starts the pump body, the putty slurry in the storage tank is extracted through the pump body, and the putty slurry for plastering is conveyed to the blanking pipe through the feed hose, and the surface of ceramic tile is evenly applied through the blanking pipe.

[0013] The utility model further sets up, the bottom of scraper is provided with telescopic groove, the telescopic groove sets up a plurality of, every telescopic groove all is provided with second electric push rod, the top of scraper gear is located in telescopic groove and is connected with the bottom of second electric push rod, and the cooperation of telescopic groove and second electric push rod can realize the elastic telescopic installation of scraper gear at the bottom of scraper, so that when facing the plastering requirement of different thickness, the telescopic of first electric push rod can be controlled, so that scraper gear contacts the plastering surface of ceramic tile, so that the plastering thickness of ceramic tile can be flexibly adjusted according to the need of scraping.

[0014] The utility model further sets up, one side of screw nut is provided with the clamping seat, the clamping groove is seted up on the clamping seat, and the blanking pipe is clamped and fixed in the clamping groove, and the cooperation of clamping seat and clamping groove can make the blanking pipe convenient and fast installation on screw nut, so that the blanking pipe can move along with screw nut.

[0015] The utility model further sets up, the visual tracking positioning camera is provided with on the cooperation of support frame, the operation of ceramic tile can be positioned through the visual tracking positioning camera, and the visual tracking positioning camera is the existing mature technology product, can cooperate with the operation and stop of outside controller control screw motor, pump body, conveying motor, first electric push rod etc., and the circuit connection structure of cooperation between the above-mentioned components belongs to the prior art, and the utility model does not repeat.

[0016] The present invention is further configured such that the width of the feeding roller is smaller than the width of the conveying roller, but meets the need to support the tile; the height of the feeding frame is lower than the feeding roller; and the misalignment between the feeding frame and the conveying frame forms a feeding section. In this way, when the tile reaches the feeding roller from the conveying frame after the plastering is completed, both ends of the tile protrude from the feeding roller, which facilitates the holding on both sides of the tile and the removal of the plastered tile.

[0017] (III) Beneficial Effects

[0018] Compared with the prior art, this utility model provides a tile dust remover for interior decoration, which has the following beneficial effects:

[0019] 1. This utility model sets up a conveying component and a feeding pipe, and the feeding pipe is horizontally movable above the conveyor belt by a ball screw. In use, the conveyor belt is controlled by the cooperation of the conveyor motor and the conveyor roller to move the tile. When the tile moves to the appropriate position, the feeding pipe is controlled to feed the tile. During the feeding process, the feeding pipe can move horizontally with the ball screw as the conveyor belt moves forward, so that the plaster can be evenly applied to the surface of the tile.

[0020] 2. In this utility model, a scraper is provided in front of the support frame via a first electric push rod, and scraper teeth are provided at the bottom of the scraper. In this way, when mortar is applied to the tile, it will be transported to the bottom of the scraper. The first electric push rod is controlled to drive the scraper and scraper teeth to descend. The scraper teeth can further smooth the mortar on the tile surface, thereby further improving the mortar removal effect and work efficiency of the tile during interior decoration.

[0021] 3. In this utility model, the scraper teeth are retractably installed below the scraper. In this way, the extension and retraction of the scraper teeth in the telescopic groove can be controlled by controlling the extension and retraction of the second electric push rod, thereby adjusting the extension length of the scraper teeth. This allows for flexible adjustment of the distance between the scraper and the tile, thus achieving adjustment of the ash thickness. Attached Figure Description

[0022] Figure 1 This is a schematic diagram of the overall structure of a tile duster for interior decoration according to this utility model. Figure 1 ;

[0023] Figure 2 This is a schematic diagram of the overall structure of a tile duster for interior decoration according to this utility model. Figure 2 ;

[0024] Figure 3 This is a schematic diagram of the installation structure of the feed tube on the support frame in this utility model;

[0025] Figure 4This is a schematic diagram of the installation structure of the scraper on the support frame in this utility model;

[0026] Figure 5 This is a cross-sectional view of the overall structure of the conveying component in this utility model;

[0027] Figure 6 This is a cross-sectional schematic diagram of the installation structure of the scraper teeth on the scraper plate in this utility model;

[0028] Figure 7 This is a schematic diagram of the position and structure of the material feeding section in this utility model.

[0029] In the diagram: 1. Conveyor frame; 2. Support frame; 3. Ball screw; 4. Screw motor; 5. Screw nut; 6. Feeding pipe; 7. First electric push rod; 8. Scraper; 9. Scraper teeth; 10. Feeding frame; 11. Feeding roller; 12. Conveying roller; 13. Conveyor belt; 14. Conveying motor; 15. Support roller; 16. Storage box; 17. Pump body; 18. Feeding hose; 19. Telescopic groove; 20. Second electric push rod; 21. Clamping seat; 22. Clamping groove; 23. Visual tracking positioning camera; 24. Feeding area. Detailed Implementation

[0030] It should be noted that, unless otherwise specified, the embodiments and features described in this application can be combined with each other. The present invention will now be described in detail with reference to the accompanying drawings and embodiments.

[0031] It should be noted that, unless otherwise specified, all technical and scientific terms used in this application have the same meaning as commonly understood by one of ordinary skill in the art to which this application pertains.

[0032] In this utility model, unless otherwise stated, the orientations used, such as "up" and "down", usually refer to the direction shown in the accompanying drawings, or to the vertical, perpendicular, or gravitational direction; similarly, for ease of understanding and description, "left" and "right" usually refer to the left and right shown in the accompanying drawings; "inner" and "outer" refer to the inner and outer contours of each component itself, but the above directional terms are not used to limit this utility model.

[0033] Please see Figures 1-7A tile duster for interior decoration includes a conveyor frame 1, a conveying assembly on the conveyor frame 1, a support frame 2 above the conveyor frame 1, a ball screw 3 on the support frame 2, a screw motor 4 in cooperation with the ball screw 3, a screw nut 5 on the ball screw 3, a discharge pipe 6 on the screw nut 5, a feeding assembly connected to the inlet end of the discharge pipe 6, a first electric push rod 7 at the front end of the support frame 2, a scraper 8 at the bottom end of the first electric push rod 7, and scraper teeth 9 retractably provided at the bottom end of the scraper 8, and a discharge frame 10 at the front end of the conveyor frame 1, with multiple discharge rollers 11 evenly arranged on the discharge frame 10 via bearings.

[0034] Please see Figures 1-7 As one embodiment of the conveying assembly: the conveying assembly includes conveying rollers 12, two sets of conveying rollers 12 are symmetrically arranged on the conveying frame 1, and a conveyor belt 13 is arranged between the two sets of conveying rollers 12. A conveying motor 14 is arranged on the conveying frame 1 in conjunction with the conveying rollers 12. When the conveying motor 14 is started, the conveying rollers 12 are rotated by the conveying motor 14, thereby realizing the movement of the conveyor belt 13, and the ceramic tiles are conveyed by the conveyor belt 13.

[0035] Furthermore, multiple support rollers 15 are evenly arranged on the conveyor frame 1 between the two sets of conveyor rollers 12. The support rollers 15 can improve the load-bearing stability of the conveyor belt 13 when conveying ceramic tiles.

[0036] Please see Figures 1-7 As one implementation of the material supply component: the material supply component includes a storage tank 16, a pump body 17 is connected to the storage tank 16, and a material supply hose 18 is provided between the output end of the pump body 17 and the discharge pipe 6. When the pump body 17 is started, the plastering slurry in the storage tank 16 can be extracted by the pump body 17 and delivered to the discharge pipe 6 through the material supply hose 18, and then evenly applied to the surface of the tile through the discharge pipe 6.

[0037] Please see Figures 1-7 As one implementation of the scraper 8: the scraper 8 has a telescopic groove 19 at its bottom, and multiple telescopic grooves 19 are provided. Each telescopic groove 19 is provided with a second electric push rod 20. The top of the scraper tooth 9 slides in the telescopic groove 19 and is connected to the bottom end of the second electric push rod 20. Through the cooperation of the telescopic groove 19 and the second electric push rod 20, the scraper tooth 9 can be telescopically installed at the bottom of the scraper 8. In this way, when facing different plastering thickness requirements, the extension and retraction of the first electric push rod 7 can be controlled so that the scraper tooth 9 contacts the plastering surface of the tile, thereby flexibly adjusting the plastering thickness of the tile according to the plastering needs.

[0038] Please see Figures 1-7As one embodiment of the feed tube 6: a locking seat 21 is provided on one side of the lead screw nut 5, and a locking groove 22 is provided on the locking seat 21. The feed tube 6 is locked and fixed in the locking groove 22. Through the cooperation of the locking seat 21 and the locking groove 22, the feed tube 6 can be conveniently and quickly installed on the lead screw nut 5, so that the feed tube 6 can move with the lead screw nut 5.

[0039] Please see Figures 1-7 As one embodiment of the support frame 2: a visual tracking positioning camera 23 is provided on the support frame 2. The visual tracking positioning camera 23 can locate the movement of the tile. The visual tracking positioning camera 23 is a mature existing technology product. It can be used with an external controller to control the operation and stop of the lead screw motor 4, pump body 17, conveying motor 14, first electric push rod 7, etc. The circuit connection structure between the above components is a known existing technology and will not be described in detail in this utility model.

[0040] Please see Figures 1-7 As one embodiment of the feeding roller 11: the width of the feeding roller 11 is smaller than the width of the conveying roller 12, the height of the feeding frame 10 is lower than the feeding roller 11, and the misalignment between the feeding frame 10 and the conveying frame 1 forms a feeding section 24. In this way, when the tile reaches the feeding roller 11 from the conveying frame 1 after the plastering is completed, both ends of the tile protrude from the feeding roller 11, which makes it easy to hold the two sides of the tile and remove the plastered tile.

[0041] In summary:

[0042] This utility model sets up a conveying component and a feeding pipe 6, and the feeding pipe 6 is horizontally movable above the conveyor belt 13 by a ball screw 3. In this way, during use, the conveyor belt 13 is controlled by the cooperation of the conveyor motor 14 and the conveyor roller 12 to drive the tiles to move.

[0043] When moved to a suitable position, start the pump body 17. The mortar in the storage tank 16 can be extracted by the pump body 17 and delivered to the discharge pipe 6 through the supply hose 18. The mortar is then evenly applied to the surface of the tile through the discharge pipe 6.

[0044] During the material feeding process, the lead screw motor 4 is started, thereby controlling the operation of the ball screw 3, so that the lead screw nut 5 can move, and thus can be conveyed forward with the conveyor belt 13, so that the feeding pipe 6 moves horizontally with the lead screw nut 5, so that the plastering slurry can be evenly applied to the surface of the tile.

[0045] In this invention, a scraper 8 is provided in front of the support frame 2 via a first electric push rod 7, and scraper teeth 9 are provided at the bottom of the scraper 8. In this way, when mortar is applied to the tile, it will be transported to the bottom of the scraper 8. The first electric push rod 7 is controlled to drive the scraper 8 and scraper teeth 9 to descend. The scraper teeth 9 can further smooth the mortar on the surface of the tile, thereby further improving the mortar removal effect of the tile during interior decoration.

[0046] In this invention, the scraper teeth 9 are retractably installed below the scraper plate 8. In this way, the extension and retraction of the scraper teeth 9 in the telescopic groove 19 can be controlled by controlling the extension and retraction of the second electric push rod 20, thereby adjusting the extension length of the scraper teeth 9. This allows for flexible adjustment of the distance between the scraper plate 8 and the tile, thus achieving adjustment of the ash removal thickness.

[0047] In all the solutions mentioned above, the connection between two components can be selected according to the actual situation, such as welding, bolt and nut connection, bolt or screw connection, or other known connection methods, which will not be elaborated here. For all the fixed connections mentioned above, welding is preferred. Although the embodiments of this utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of this utility model. The scope of this utility model is defined by the appended claims and their equivalents.

[0048] In all the solutions mentioned above, those involving the operation of electrical components, unless otherwise specified, are controlled by a controller. Since the devices matched with the controllers are common devices, their control principles and circuit connections are existing, well-known, and mature technologies, and their specific circuit structures will not be described in detail here.

[0049] Of all the solutions mentioned above, those involving motors can be combined with reducers if necessary. The connection structure and working principle between the motor and the reducer are existing known technologies, and this utility model will not elaborate on them.

[0050] Of all the solutions mentioned above, those involving the connection between solar panels and batteries can be equipped with essential accessories such as inverters, battery charging controllers, cables, fuses, and brackets. Their control principles and circuit connections are all existing, well-known, and mature technologies, and their specific circuit structures will not be elaborated here.

Claims

1. A tile mortar applicator for interior decoration, comprising a conveyor frame (1), wherein a conveying assembly is provided on the conveyor frame (1), characterized in that: A support frame (2) is provided above the conveyor frame (1). A ball screw (3) is provided on the support frame (2), and a screw motor (4) is provided in cooperation with the ball screw (3). A screw nut (5) is provided on the ball screw (3), and a feed tube (6) is provided on the screw nut (5). A feeding component is connected to the feed end of the feed tube (6). A first electric push rod (7) is provided at the front end of the support frame (2). A scraper (8) is provided at the bottom end of the first electric push rod (7). A scraper tooth (9) is provided at the bottom end of the scraper (8). A feed rack (10) is provided at the front end of the conveyor frame (1). Multiple feed rollers (11) are evenly arranged on the feed rack (10) through bearings.

2. The tile duster for interior decoration according to claim 1, characterized in that: The conveying assembly includes conveying rollers (12), two sets of conveying rollers (12) are symmetrically arranged on the conveying frame (1), and a conveyor belt (13) is arranged between the two sets of conveying rollers (12). A conveying motor (14) is arranged on the conveying frame (1) in conjunction with the conveying rollers (12).

3. The tile duster for interior decoration according to claim 2, characterized in that: Multiple support rollers (15) are evenly arranged on the conveyor frame (1) between the two sets of conveyor rollers (12).

4. The tile duster for interior decoration according to claim 1, characterized in that: The feeding assembly includes a storage tank (16), a pump body (17) is connected to the storage tank (16), and a feeding hose (18) is provided between the output end of the pump body (17) and the discharge pipe (6).

5. A tile duster for interior decoration according to claim 1, characterized in that: The scraper (8) has a telescopic groove (19) at its bottom. Multiple telescopic grooves (19) are provided. Each telescopic groove (19) is provided with a second electric push rod (20). The top of the scraper tooth (9) slides in the telescopic groove (19) and is connected to the bottom end of the second electric push rod (20).

6. A tile duster for interior decoration according to any one of claims 1-5, characterized in that: A locking seat (21) is provided on one side of the lead screw nut (5), and a locking groove (22) is provided on the locking seat (21). The feed tube (6) is locked and fixed in the locking groove (22).

7. A tile duster for interior decoration according to claim 1, characterized in that: A visual tracking and positioning camera (23) is installed on the support frame (2).

8. A tile duster for interior decoration according to claim 1, characterized in that: The width of the feeding roller (11) is smaller than the width of the conveying roller (12), the height of the feeding frame (10) is lower than the feeding roller (11), and the misalignment between the feeding frame (10) and the conveying frame (1) forms a feeding interval (24).