Screening and deslagging scraper blade of biomass boiler

By designing a slag removal scraper for biomass boilers, and using an asynchronous motor to drive the scraper and rotating frame to vibrate the rollers, the automatic scraping and crushing of residue is achieved, solving the problem of manual removal of residue in existing biomass boilers and improving safety and practicality.

CN224033835UActive Publication Date: 2026-03-24HEILONGJIANG ZHONGXIN THERMAL POWER CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-30
Publication Date
2026-03-24

AI Technical Summary

Technical Problem

Existing biomass boilers lack ash removal scrapers, requiring manual removal of residue, which increases workload and is unsafe. In addition, they lack screening devices, making them impractical.

Method used

Design a biomass boiler ash removal scraper, which includes a combustion component and a screening component. The scraper and rotating frame are driven by an asynchronous motor to drive the rollers to vibrate, thereby realizing the automatic scraping, crushing and screening of the residue, which is then collected through a screen.

Benefits of technology

It achieves automated scraping, crushing and screening of residues, simplifies operation, and improves safety and practicality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a screening and deslagging scraper blade of a biomass boiler, which relates to the technical field of screening and deslagging and comprises a device body used for supporting and protecting the screening and deslagging scraper blade of the biomass boiler; the incineration assembly is located in the middle of the interior of the device body; the screening assembly is located at the bottom of the incineration assembly. After combustion is finished, the output end of the asynchronous motor drives the scraping plate to rotate through the gear set, drives the gear at the bottom to rotate at the same time, drives the baffle to move backwards through the clamping teeth, pushes combustion residues into the screening assembly and drives the output end of the motor to rotate and drives the rotating frame to rotate at the same time. And meanwhile, when the multiple sets of rolling wheels rotate, the rolling wheels generate vibration through the protruding blocks and the springs, residues are smashed through the pressing rollers and screened through the screening net, and finally the residues fall into the collecting box to be collected, the incineration residues can be conveniently scraped, the residues can be smashed and screened, and different use requirements can be met.
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Description

Technical Field

[0001] This utility model relates to the field of screening and slag discharge technology, specifically a screening and slag discharge scraper for biomass boilers. Background Technology

[0002] Biomass energy is a clean energy source that uses plants as raw materials, making it both environmentally friendly and renewable. With a wide range of raw material sources, it is often referred to as "green coal." Biomass pellet fuel differs from directly burned biomass fuel and is a development project encouraged by the National Eleventh Five-Year Plan (NDRC Document No. 2875), demonstrating its strong vitality.

[0003] Existing boiler furnace structures cannot fully adapt to the combustion of biomass pellet fuel, failing to support its complete combustion. This leads to problems such as incomplete combustion, unsatisfactory burnout rates, and energy waste. To address this, a biomass boiler (see patent number: 201620887495.9) is provided, comprising a furnace, boiler body, hollow stepped protrusion device, grate reducer, grate, air duct, blower, air passage, and pusher. The boiler body is located at the upper end of the furnace, and air ducts are installed inside the furnace. The upper end of the air ducts is equipped with… A hollow stepped protrusion device is added to a biomass boiler. The lower end of the air duct has an air channel connected to a blower. A grate is located at the bottom of the furnace, with a grate reducer connected to one side. A feed inlet is located on one side of the furnace, and a pusher is located on the side of the feed inlet, mounted on a support platform. By adding this hollow stepped protrusion device to a biomass boiler, combustion air is preheated by the blower and air duct before being sprayed out from the air outlet to fully combust with the fuel. This improves combustion efficiency and increases service life.

[0004] Currently, most biomass boilers on the market do not have ash scrapers, which requires manual removal of the residue, greatly increasing the workload and making them less safe to use. In addition, some biomass boilers do not have ash screening devices, making them less practical. Utility Model Content

[0005] The purpose of this utility model is to address the problems that most existing biomass boilers on the market do not have slag scrapers, which requires manual removal of residues, greatly increasing the workload and making them less safe to use. In addition, some biomass boilers do not have slag screening devices, resulting in poor practicality. This utility model provides a biomass boiler slag screening scraper.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a biomass boiler ash discharge scraper, comprising:

[0007] The main body of the device is used to support and protect the slag discharge scraper of the biomass boiler.

[0008] The incineration component is located in the middle of the interior of the device body;

[0009] The screening component is located at the bottom of the incineration component;

[0010] The incineration assembly includes a support frame, a gear set at the top of the support frame, an asynchronous motor at the top of the gear set, scrapers on both sides of the bottom of the support frame, a fixed plate at the bottom of the two sets of scrapers, and a baffle at the middle position of the fixed plate. The screening assembly includes a rotating frame, multiple sets of rollers on the outside of the rotating frame, protrusions on the side of the multiple sets of rollers away from the rotating frame, a drive motor at the top of the middle position of the rotating frame, a screening screen at the middle position of the rotating frame, and multiple pressure rollers at the top of the screening screen.

[0011] As a further embodiment of this utility model: the device body includes a shell, a feeding hopper is provided on one side of the middle position of the shell, rubber pads are provided at the four corners of the bottom of the shell, a heating water tank is provided at the top inside the shell, a flue is provided on one side of the heating water tank, and a collection box is provided at the bottom inside the shell.

[0012] As a further improvement of this utility model: a locking tooth is provided on one side of the bottom of the baffle, and a gear is provided on one side of the locking tooth. The baffle is movably connected to the fixed plate through the locking tooth and the gear.

[0013] As a further improvement of this utility model, the two sets of scrapers are rotatably connected to the support frame via a gear set and an asynchronous motor.

[0014] As a further improvement of this utility model, the exterior of each of the multiple sets of pressure rollers is provided with grinding teeth.

[0015] As a further improvement of this utility model: each of the multiple sets of rollers is provided with a limiting rod on the side near the rotating frame, and each of the multiple sets of limiting rods is provided with a spring on the outside, and the rotating frame vibrates through the rollers, limiting rods and springs.

[0016] Compared with the prior art, the beneficial effects of this utility model are:

[0017] 1. After combustion is complete, the asynchronous motor is started through the set incineration components. The output of the asynchronous motor drives the two sets of scrapers to rotate through the gear set, and at the same time drives the gear at the bottom to rotate. Through the meshing connection with the clamping gear, the baffle moves backward and pushes the combustion residue into the screening component. This device is convenient to use and simple to operate, and can facilitate the scraping of incineration residue, making it convenient to use.

[0018] 2. The set screening components drive the output of the motor to rotate, which in turn drives the rotating frame to rotate, and at the same time drives multiple sets of rollers to rotate. While rotating, the rollers generate vibration through the protrusions and springs, and the calcined residue is crushed by multiple sets of pressure rollers and screened by a screening screen. Finally, it falls into the collection box for collection. This device is convenient to use and simple to operate. It can crush and screen residues to meet different application requirements. Attached Figure Description

[0019] Figure 1 This is a schematic diagram of the structure of this utility model;

[0020] Figure 2 This is a three-dimensional schematic diagram of the incineration assembly of this utility model;

[0021] Figure 3 This is a partial perspective view of the incineration assembly of this utility model;

[0022] Figure 4 This is a schematic diagram of the structure of the screening component of this utility model;

[0023] Figure 5 This utility model Figure 4 An enlarged diagram of A in the diagram.

[0024] In the diagram: 1. Main body of the device; 101. Outer shell; 102. Heating water tank; 103. Flue; 104. Feed hopper; 105. Rubber pad; 106. Collection box; 2. Incineration assembly; 201. Support frame; 202. Gear set; 203. Asynchronous motor; 204. Scraper; 205. Fixing plate; 206. Baffle; 207. Gear; 208. Gear; 3. Screening assembly; 301. Rotating frame; 302. Protrusion; 303. Pressure roller; 304. Screening screen; 305. Roller; 306. Spring; 307. Limiting rod; 308. Drive motor. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0026] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance. In the description of this utility model, it should be noted that unless otherwise explicitly specified and limited, the terms "installation," "connection," "linking," and "setting" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances. The embodiments of this utility model will be described below based on its overall structure.

[0027] Please see Figures 1-5 In this embodiment of the present invention, a biomass boiler slag discharge scraper includes:

[0028] The main body of the device 1 is used to support and protect the slag discharge scraper of the biomass boiler.

[0029] The incineration component 2 is located in the middle of the device body 1;

[0030] Screening component 3 is located at the bottom of incineration component 2;

[0031] The incineration assembly 2 includes a support frame 201, a gear set 202 on the top of the support frame 201, an asynchronous motor 203 on the top of the gear set 202, scrapers 204 on both sides of the bottom of the support frame 201, a fixing plate 205 at the bottom of the two sets of scrapers 204, and a baffle 206 at the middle position of the fixing plate 205. The screening assembly 3 includes a rotating frame 301, multiple sets of rollers 305 on the outside of the rotating frame 301, a protrusion 302 on the side of the multiple sets of rollers 305 away from the rotating frame 301, a drive motor 308 on the top of the middle position of the rotating frame 301, a screening screen 304 on the middle position of the rotating frame 301, and multiple sets of pressure rollers 303 on the top of the screening screen 304.

[0032] Please refer to this carefully. Figure 1The device body 1 includes an outer shell 101. A feed hopper 104 is provided on one side of the middle position of the outer shell 101. Rubber pads 105 are provided at the four corners of the bottom of the outer shell 101. A heating water tank 102 is provided at the top inside the outer shell 101. A flue 103 is provided on one side of the heating water tank 102. A collection box 106 is provided at the bottom inside the outer shell 101 for supporting and protecting the slag discharge scraper of the biomass boiler.

[0033] Please refer to this carefully. Figure 3 A tooth 208 is provided on one side of the bottom of the baffle 206, and a gear 207 is provided on one side of the tooth 208. The baffle 206 is movably connected to the fixed plate 205 through the tooth 208 and the gear 207, which facilitates the movement of the baffle 206.

[0034] Please refer to this carefully. Figure 2 Two sets of scrapers 204 are rotatably connected to the support frame 201 through a gear set 202 and an asynchronous motor 203. The double scrapers 204 can cover the top of the baffle 206 in all directions, enabling comprehensive scraping of residue.

[0035] Please refer to this carefully. Figure 4 The external surfaces of the multiple sets of pressure rollers 303 are equipped with grinding teeth, which can quickly and conveniently crush the residue.

[0036] Please refer to this carefully. Figure 5 Each set of rollers 305 is equipped with a limiting rod 307 on the side near the rotating frame 301. Each set of limiting rods 307 is equipped with a spring 306 on its outside. The rotating frame 301 vibrates through the rollers 305, the limiting rods 307 and the springs 306. The limiting rods 307 ensure the firm connection between the rollers 305 and the rotating frame 301, and the springs 306 provide vibration through elasticity.

[0037] The working principle of this utility model is as follows: Combustible material is added through the feed hopper 104 and burns on top of the baffle 206. After combustion is complete, the asynchronous motor 203 is started. The output end of the asynchronous motor 203 drives the two sets of scrapers 204 to rotate via the gear set 202, simultaneously driving the bottom gear 207 to rotate. Through meshing with the retaining gear 208, the baffle 206 moves backward, pushing the combustion residue into the screening assembly 3. Simultaneously, the output end of the drive motor 308 rotates, causing the rotating frame 301 to rotate. Simultaneously, multiple sets of rollers 305 rotate. While rotating, the rollers 305 vibrate through the protrusions 302 and springs 306, and the co-firing residue is crushed by multiple sets of pressure rollers 303 and screened by the screen 304. Finally, it falls into the collection box 106 for collection. This device is convenient to use and simple to operate. The incineration component 2 can easily scrape off the incineration residue, making it convenient to use. The screening component 3 can crush and screen the residue to meet different usage requirements.

[0038] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A slag discharge scraper for screening in a biomass boiler, characterized in that, include: The main body of the device (1) is used to support and protect the slag discharge scraper of the biomass boiler. The incineration component (2) is located in the middle of the device body (1); The screening component (3) is located at the bottom of the incineration component (2); The incineration assembly (2) includes a support frame (201), a gear set (202) at the top of the support frame (201), an asynchronous motor (203) at the top of the gear set (202), scrapers (204) on both sides of the bottom of the support frame (201), a fixing plate (205) at the bottom of the two sets of scrapers (204), and a baffle (206) at the middle position of the fixing plate (205). The screening assembly (3) The device includes a rotating frame (301), with multiple sets of rollers (305) on the outside of the rotating frame (301). Each set of rollers (305) has a protrusion (302) on the side away from the rotating frame (301). A drive motor (308) is provided at the top of the rotating frame (301) at the middle position. A sieve (304) is provided at the middle position of the rotating frame (301), and multiple sets of pressure rollers (303) are provided at the top of the sieve (304).

2. The biomass boiler slag discharge scraper according to claim 1, characterized in that, The device body (1) includes a shell (101), a feeding hopper (104) is provided on one side of the middle position of the shell (101), rubber pads (105) are provided at the four corners of the bottom of the shell (101), a heating water tank (102) is provided at the top inside the shell (101), a flue (103) is provided on one side of the heating water tank (102), and a collection box (106) is provided at the bottom inside the shell (101).

3. The biomass boiler slag discharge scraper according to claim 1, characterized in that, The bottom of the baffle (206) is provided with a tooth (208) on one side, and a gear (207) is provided on one side of the tooth (208). The baffle (206) is movably connected to the fixed plate (205) through the tooth (208) and the gear (207).

4. The biomass boiler slag discharge scraper according to claim 1, characterized in that, The two sets of scrapers (204) are rotatably connected to the support frame (201) via a gear set (202) and an asynchronous motor (203).

5. A biomass boiler slag discharge scraper according to claim 1, characterized in that, The exterior of each of the multiple sets of pressure rollers (303) is provided with grinding teeth.

6. A biomass boiler slag discharge scraper according to claim 1, characterized in that, Each of the multiple sets of rollers (305) is provided with a limiting rod (307) on the side near the rotating frame (301), and each of the multiple sets of limiting rods (307) is provided with a spring (306) on the outside. The rotating frame (301) vibrates through the rollers (305), the limiting rods (307) and the springs (306).

Citation Information

Patent Citations

  • Biomass boiler

    CN206207399U