Energy-saving rotary induction cooker
By designing an energy-saving rotary induction cooker, and utilizing electromagnetic components combining inclined rods and electromagnets, as well as the lifting and adjusting of multiple container cylinders, the safety hazards and processing limitations of existing induction cookers have been solved, achieving diversified processing of aluminum billets and high-efficiency energy saving.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-15
- Publication Date
- 2026-03-24
AI Technical Summary
Existing induction cookers are prone to safety accidents during installation and use, and can only process aluminum billets of specific shapes, failing to meet diverse aluminum billet processing needs.
An energy-saving rotary induction cooker was designed, comprising an electromagnetic component and a container component. The electromagnetic component, through a combination of a slant rod and an electromagnet, enables the placement of cylinders at different heights. Combined with the lifting and adjusting of multiple container cylinders, it meets the internal structure requirements of different aluminum billets.
It improves aluminum processing efficiency and finished product quality, saves electricity, enables precise processing of different aluminum billets, and reduces safety hazards.
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Figure CN224034340U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to alloy processing technical field, concretely relates to an energy -conserving rotary electromagnetic oven. BACKGROUND
[0002] In the aluminum processing industry, the molten aluminum in the melting furnace and holding furnace is often controlled by a stirrer to control the movement state of the molten aluminum to achieve the purposes of improving the internal structure, composition distribution, molten liquid purity and surface quality of the aluminum billet. The present stirring device is usually divided into two types, one is a permanent magnet stirring device, and the other is an electromagnetic stirring device. The permanent magnet stirrer uses the circulating magnetic field generated by the permanent magnet block to make the molten aluminum circulate to achieve the purposes of improving the internal structure, composition distribution, molten liquid purity and surface quality of the aluminum billet. However, it is only suitable for circular furnaces. Moreover, the permanent magnet block works at high temperature for a long time and is easy to demagnetize, so a cooling system must be provided to prolong the service life. In particular, the permanent magnet block itself has a magnetic field, and the installation and use process must be very strict, otherwise safety accidents are likely to occur. The existing electromagnetic stirrer uses an inductor (electromagnetic coil) to generate a strong magnetic field that penetrates through multiple layers of medium barriers to generate a traveling wave magnetic field for the molten aluminum in the smelting furnace or holding furnace. The traveling wave magnetic field is used to control the movement direction of the molten aluminum to achieve the purposes of improving the internal structure, composition distribution, molten liquid purity and surface quality of the aluminum billet.
[0003] As can be seen from the above, the present electromagnetic oven has high requirements for the working environment, is prone to safety accidents during installation and use, and can only process a specific type of aluminum billet with a required internal structure. CONTENT OF THE UTILITY MODEL
[0004] The utility model aims at providing an energy -conserving rotary electromagnetic oven to solve the problems in the prior art.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: an electromagnetic oven shell, an electromagnetic assembly, a containing assembly, a placing groove is formed in the electromagnetic oven shell, the placing groove is conical, the upper end diameter is larger than the lower end diameter, a placing cylinder is fixed in the placing groove, the middle part of the placing cylinder is cylindrical, the electromagnetic assembly is rotationally connected between the placing cylinder and the placing groove, a driving member is arranged at the bottom of the electromagnetic assembly to rotationally drive, a lifting adjusting assembly is fixed to the upper end of the placing cylinder, the lifting adjusting assembly is connected with the containing assembly to control the lifting of the containing assembly.
[0006] As a preferred embodiment of the utility model, the electromagnetic assembly comprises a horizontal rod, an inclined rod at one end of the horizontal rod, the inclined rod is arranged parallel to the groove wall of the placing groove, a plurality of electromagnets are fixed to the inclined rod, the electromagnets are arranged along the length direction of the inclined rod, and are equidistantly arranged at the upper and lower positions, a plurality of horizontal rods are arranged along the circumferential direction of the placing groove, and the bottoms of all the horizontal rods are connected with the driving member.
[0007] Adopting the above scheme: the distance between the electromagnet of each layer and the placing cylinder is inconsistent, different height placing cylinders can be placed according to different requirements of the aluminum billet, different internal structures of the aluminum billet can be obtained at the same time, the aluminum processing efficiency is improved, and electric energy is saved.
[0008] As a preferred embodiment of the utility model, the horizontal rod bottom is fixed with a rotating guide rod, and a corresponding placing groove bottom is provided with an annular track.
[0009] Adopting the above scheme: the rotating guide rod rotates at the same time when the whole inclined rod rotates, and the stability of the inclined rod rotation is ensured.
[0010] As a preferred embodiment of the utility model, the driving member includes a driving rod fixed at the horizontal rod bottom, a first motor fixed at the end of the driving rod away from the horizontal rod, a support fixed at the bottom of the first motor, and the support upper end is fixed at the bottom of the electromagnetic oven shell.
[0011] As a preferred embodiment of the utility model, the containing assembly includes containing cylinders, the inside of the containing cylinder is in a vacuum state, a plurality of containing cylinders are arranged at the upper and lower positions, each containing cylinder is connected to the upper and lower positions, an inlet is arranged on one side of the containing cylinder, and a fixed plate is fixed on the side of the containing cylinder facing the lifting adjusting assembly.
[0012] Adopting the above scheme: the containing cylinder is provided with multiple containing cylinders, which correspond to electromagnets of different heights, and the aluminum billet with different internal structures is accurately processed, and the quality of the processed product is improved.
[0013] As a preferred embodiment of the utility model, the lifting adjusting assembly includes a fixed rod fixed at the upper end of the placing cylinder, a through groove is arranged in the fixed rod, a screw rod is rotatably connected in the through groove, the upper end of the screw rod extends out of the fixed rod, a second motor is fixed at the extending end, a moving block is threadedly connected outside the screw rod, and one end of the moving block is fixedly connected with the fixed plate.
[0014] Adopting the above scheme: the screw rod is driven to rotate by the second motor, the containing cylinder is lifted, the aluminum liquid is convenient to take during the aluminum processing process, and the processing efficiency is improved.
[0015] Compared with the prior art, the utility model has the advantages that:
[0016] 1. The energy-saving rotary electromagnetic oven is provided with an electromagnetic assembly including a horizontal rod, an inclined rod at one end of the horizontal rod, and a plurality of electromagnets fixed on the inclined rod and arranged at equal distances at the upper and lower positions along the length direction of the inclined rod, the horizontal rod is provided with a plurality of electromagnets arranged at equal distances along the circumferential direction of the placing groove, and all the horizontal rod bottoms are connected with driving members; the distance between the electromagnet of each layer and the placing cylinder is inconsistent, different height placing cylinders can be placed according to different requirements of the aluminum billet, different internal structures of the aluminum billet can be obtained at the same time, the aluminum processing efficiency is improved, and electric energy is saved.
[0017] 2、The energy-saving rotary electromagnetic oven is provided with a containing assembly including containing cylinders, the inside of the containing cylinders is in a vacuum state, the containing cylinders are provided at different positions in the up-down direction, each containing cylinder is connected to the upper and lower containing cylinders, an inlet is formed on one side of the containing cylinders, and a fixed plate is fixed to the side of the containing cylinders facing the lifting adjusting assembly; the containing cylinders are provided in multiple and correspond to electromagnetic bodies of different heights, the internal structure of the aluminum billets is accurately processed, and the quality of the finished products is improved. BRIEF DESCRIPTION OF DRAWINGS
[0018] The accompanying drawings are included to provide a further understanding of the present application and are incorporated in and constitute a part of the specification, illustrate embodiments of the present application and serve to explain the present application, and do not constitute a limitation on the present application. In the drawings:
[0019] Figure 1 It is a structural schematic view of the present application;
[0020] Figure 2 It is a structural schematic view of the present application;
[0021] Figure 3 It is a structural schematic view of the present application; Figure 2 It is a sectional view along line A-A;
[0022] In the drawings: 1, electromagnetic oven housing; 2, electromagnetic assembly; 3, containing assembly; 4, placing groove; 5, placing cylinder; 6, lifting adjusting assembly; 7, horizontal rod; 8, inclined rod; 9, electromagnet; 10, rotating guide rod; 11, annular track; 12, driving rod; 13, first motor; 14, support; 15, containing cylinder; 16, inlet; 17, fixed plate; 18, fixed rod; 19, through groove; 20, screw rod; 21, second motor; 22, moving block. DETAILED DESCRIPTION
[0023] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of the present application.
[0024] Embodiment 1
[0025] Please refer to Figures 1-3The utility model provides the following technical scheme: including electromagnetic range outer casing 1, electromagnetic subassembly 2, holds the subassembly 3, the electromagnetic range outer casing 1 is seted up with the placing groove 4, and the placing groove 4 is conical, and the upper end diameter is greater than the lower end diameter setting, and the placing groove 4 is fixed with the placing cylinder 5 inside, and the middle part of placing cylinder 5 is cylindrical, and the electromagnetic subassembly 2 is rotatably connected between placing cylinder 5 and placing groove 4, and the bottom of electromagnetic subassembly 2 is equipped with drive part and rotates and drives, and the upper end of placing cylinder 5 is fixed with the lifting adjustment subassembly 6, and the lifting adjustment subassembly 6 is connected with holds the subassembly 3, and controls holds the subassembly 3 and lifts.
[0026] Specifically, the electromagnetic subassembly 2 includes a horizontal rod 7, an inclined rod 8 at one end of the horizontal rod 7, the inclined rod 8 is arranged in parallel with the groove wall of the placing groove 4, a plurality of electromagnets 9 are fixed on the inclined rod 8, the electromagnets 9 are arranged along the length direction of the inclined rod 8, and are equidistantly arranged at the upper and lower positions, a plurality of horizontal rods 7 are arranged along the circumferential direction of the placing groove 4, and all the horizontal rods 7 are connected with the drive part at the bottom.
[0027] Specifically, a rotating guide rod 10 is fixed at the bottom of the horizontal rod 7, and a ring-shaped track 11 is arranged at the bottom of the corresponding placing groove 4.
[0028] Specifically, the drive part includes a drive rod 12 fixed at the bottom of the horizontal rod 7, a first motor 13 fixed at the end of the drive rod 12 away from the horizontal rod 7, a support 14 fixed at the bottom of the first motor 13, and the support 14 is fixed at the bottom of the electromagnetic range outer casing 1.
[0029] Specifically, the holding subassembly 3 includes a holding cylinder 15, the inside of the holding cylinder 15 is in a vacuum state, a plurality of holding cylinders 15 are arranged at the upper and lower positions, each holding cylinder 15 is connected with the upper and lower holding cylinders 15, an inlet 16 is arranged at one side of the holding cylinder 15, and a fixed plate 17 is fixed on the side of all the holding cylinders 15 facing the lifting adjustment subassembly 6.
[0030] Specifically, the lifting adjustment subassembly 6 includes a fixed rod 18 fixed at the upper end of the placing cylinder 5, a through slot 19 is arranged in the fixed rod 18, a screw rod 20 is rotatably connected in the through slot 19, the upper end of the screw rod 20 extends out of the fixed rod 18, a second motor 21 is fixed at the extending end, a moving block 22 is threadedly connected outside the screw rod 20, and one end of the moving block 22 is fixedly connected with the fixed plate 17.
[0031] The working principle and use process of the utility model are as follows: in use, the second motor 21 is opened, the screw rod 20 is driven to rotate, and then the moving block 22 is driven to ascend along the screw rod 20, first, the holding cylinder 15 is driven to ascend, the aluminum liquid is filled in each holding cylinder 15, the second motor 21 is opened again, the holding cylinder 15 is placed in the placing groove 4, the first motor 13 is opened, the horizontal rod 7 is driven to rotate, and the aluminum liquid in the inside is processed to improve the internal organization and composition distribution.
[0032] Finally, it should be noted that: the above only for the preferred embodiments of the present application, and is not intended to limit the present application, although the foregoing embodiments of the present application have been described in detail, for the skilled in the art, it still can be modified, or for the equivalent replacement of part of the technical features of the technical solutions recorded in the foregoing embodiments. Any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present application, shall be included within the scope of the present application.
Claims
1. An energy-saving rotary electromagnetic oven, characterized by: The energy-saving rotary electromagnetic oven comprises an electromagnetic oven outer shell (1), an electromagnetic assembly (2) and a containing assembly (3), the electromagnetic oven outer shell (1) is provided with a placing groove (4), the placing groove (4) is tapered, the upper end diameter is larger than the lower end diameter, the placing groove (4) is internally fixed with a placing cylinder (5), the middle part of the placing cylinder (5) is cylindrical, the electromagnetic assembly (2) is rotationally connected between the placing cylinder (5) and the placing groove (4), the bottom of the electromagnetic assembly (2) is provided with a driving part for rotation driving, the upper end of the placing cylinder (5) is fixed with a lifting adjusting assembly (6), the lifting adjusting assembly (6) is connected with the containing assembly (3) to control the lifting of the containing assembly (3).
2. The energy-saving rotary electromagnetic oven according to claim 1, characterized in that, The electromagnetic assembly (2) comprises a cross rod (7), an inclined rod (8) at one end of the cross rod (7), the inclined rod (8) is arranged in parallel with the groove wall of the placing groove (4), a plurality of electromagnets (9) are fixed on the inclined rod (8), the electromagnets (9) are arranged along the length direction of the inclined rod (8) and are equidistantly arranged at the upper and lower positions, a plurality of cross rods (7) are arranged along the circumferential direction of the placing groove (4), and the bottoms of all the cross rods (7) are connected with the driving part.
3. The energy-saving rotary electromagnetic oven according to claim 2, characterized in that, The bottom of the cross rod (7) is fixed with a rotating guide rod (10), and the bottom of the corresponding placing groove (4) is provided with an annular track (11).
4. The energy-saving rotary electromagnetic oven according to claim 2, wherein The driving part comprises a driving rod (12) fixed at the bottom of the cross rod (7), a first motor (13) fixed at the end of the driving rod (12) away from the cross rod (7), a support (14) fixed at the bottom of the first motor (13), and the upper end of the support (14) is fixed at the bottom of the electromagnetic oven outer shell (1).
5. The energy-saving rotary electromagnetic oven according to claim 1, characterized in that, The containing assembly (3) comprises containing cylinders (15), the inside of the containing cylinder (15) is in a vacuum state, a plurality of containing cylinders (15) are arranged at the upper and lower positions, each containing cylinder (15) is connected with the upper and lower containing cylinders (15), an inlet (16) is formed in one side of the containing cylinder (15), and all the containing cylinders (15) are fixed with a fixed plate (17) on the side facing the lifting adjusting assembly (6).
6. The energy-saving rotary electromagnetic oven according to claim 5, characterized in that, The lifting adjusting assembly (6) comprises a fixed rod (18) fixed at the upper end of the placing cylinder (5), a through groove (19) formed in the inside of the fixed rod (18), a screw rod (20) rotationally connected in the inside of the through groove (19), the upper end of the screw rod (20) extending out of the fixed rod (18), a second motor (21) fixed at the extending end, a moving block (22) threadedly connected with the outside of the screw rod (20), and one end of the moving block (22) fixedly connected with the fixed plate (17).