Saccharification steam condensate recycling device
By introducing a movable block, sealing ring, and spring strip structure into the condensate recovery device for saccharification vapor in beer production, the problems of condensate flow obstruction and energy consumption caused by uneven pump body pressure are solved, achieving efficient condensate recovery and pump protection.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-17
- Publication Date
- 2026-03-24
AI Technical Summary
In beer production, during the recovery and reuse of condensate from saccharification steam, the uneven air pressure inside the two pump bodies obstructs the flow of condensate, affecting recovery efficiency, increasing energy consumption, and even accelerating pump wear and shortening equipment life.
A device for recycling condensate from saccharification steam was designed. By setting a combination structure of movable block, sealing ring, guide rod and spring strip between the pump bodies, automatic adjustment is achieved when the gas pressure is uneven, ensuring the pump body is connected, and excess condensate is collected through overflow pipe and connecting pipeline for reuse.
It effectively solves the problem of condensate flow obstruction caused by uneven air pressure, avoids unnecessary energy consumption, extends the service life of the pump body, saves water resources, and improves recycling efficiency.
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Figure CN224034417U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to beer production condensate water recycling technical field, specifically relates to a saccharifying steam condensate water recycling device. BACKGROUND
[0002] Beer saccharification is an important step in the beer brewing process, and saccharification refers to the process of converting starch in malt into fermentable sugar. This process has a direct impact on the alcohol content, taste and flavor of beer, and is a key step in beer brewing.
[0003] The saccharifying steam condensate water recycling device is a device used to recover steam condensate water during the saccharification process, which is of great significance to improving energy utilization efficiency and reducing resource waste. The working principle of the saccharifying steam condensate water recycling device is mainly based on the recovery and reuse of steam condensate water. During the saccharification process, steam as a heat source releases latent heat of vaporization in the equipment to generate saturated high-temperature condensate water. These condensate water is collected through a specific recovery system and reused in other production processes or as boiler feed water after treatment
[0004] During actual operation, the double-pump condensate water recovery device sometimes encounters the technical problem of uneven air pressure inside the two pump bodies. When this air pressure imbalance occurs, if measures are not taken quickly and effectively to solve the problem, it will directly lead to a significant reduction in the recovery and utilization efficiency of condensate water. Specifically, the uneven air pressure not only causes condensate water flow to be blocked, affecting its smooth recovery and reuse, but also can cause unnecessary energy consumption inside the pump body, even accelerate the wear of the pump body, and shorten the service life of the equipment. This series of chain reactions will eventually pose a serious threat to the stable operation of the entire condensate water recovery system, and the energy efficiency of the system will also be greatly reduced, increasing operating costs and possibly affecting the continuity of the production process and product quality. UTILITY MODEL CONTENTS
[0005] The utility model aims to provide a saccharifying steam condensate water recycling device, which aims to solve the problem of uneven air pressure inside the two pump bodies, which will directly lead to a significant reduction in the recovery and utilization efficiency of condensate water if measures are not taken quickly and effectively to solve the problem. The uneven air pressure not only causes condensate water flow to be blocked, affecting its smooth recovery and reuse, but also can cause unnecessary energy consumption inside the pump body, even accelerate the wear of the pump body, and shorten the service life of the equipment.
[0006] In order to achieve the above object, the utility model provides the following technical scheme: a saccharification steam condensate water recycling device, including the water collecting tank, the top of water collecting tank is connected with the water inlet pipe, the end of water collecting tank is connected with the overflow pipe, one side of water collecting tank is connected with two groups of pump body, and the water outlet pipe is connected between two groups of pump body.
[0007] As the utility model discloses a saccharification steam condensate water recycling device, preferably, two groups of pump body are communicated through the connecting pipe, the movable block forms a sealed structure with the connecting pipe through the sealing ring, and the sealing ring is made of rubber.
[0008] As the utility model discloses a saccharification steam condensate water recycling device, preferably, the limit sleeve and the guide rod are symmetrically arranged on the two sides of the movable block, and the limit sleeve and the guide rod are slidably connected.
[0009] As the utility model discloses a saccharification steam condensate water recycling device, preferably, the spring strip is symmetrically arranged on the two sides of the movable block, and the movable block and the spring strip form an elastic telescopic structure.
[0010] As the utility model discloses a saccharification steam condensate water recycling device, preferably, the end of the overflow pipe is connected with the first connecting pipe, the end of the first connecting pipe is connected with the water storage tank, the side surface of the water storage tank is connected with the second connecting pipe, the end of the second connecting pipe is connected with the water pump, and the third connecting pipe is connected between the water pump and the water inlet pipe.
[0011] As the utility model discloses a saccharification steam condensate water recycling device, preferably, the overflow pipe, the first connecting pipe, the water storage tank and the second connecting pipe are in communication.
[0012] As the utility model discloses a saccharification steam condensate water recycling device, preferably, the third connecting pipe and the water inlet pipe are in communication.
[0013] Compared with the prior art, the utility model has the beneficial effects that:
[0014] The utility model discloses, the air pressure of two groups of pump body between is unbalanced, the pump body can extrude the movable block to one side when this time air pressure is greater, and the movable block can drive the sealing ring to slide in the inside connection pipe, and the movable block can drive the guide rod to slide in the inside limit set and pull the spring strip and change shape, when the movable block drives the sealing ring and the pipe wall of connection pipe separate, two groups of pump body can be communicated through the connection pipe between this time, like this can make the air pressure difference of two groups of pump body disappear, thereby can avoid the unnecessary energy consumption due to the air pressure unbalance of two groups of pump body, even accelerate the wear and tear of pump body, shorten the service life of equipment.
[0015] The utility model discloses, the condensate in the overflow pipe can enter the inside storage tank through the first connecting pipe, and the condensate in the inside storage tank can be pumped into the third connecting pipe through the second connecting pipe when the water pump operates, and the condensate in the third connecting pipe can enter the water collecting tank through the water inlet pipe, like this can recycle the condensate, avoid waste, effectively save water resources. DRAWINGS
[0016] The drawings are used to provide further understanding of the utility model and constitute part of the specification, and are used to explain the utility model with the embodiment of the utility model, and do not constitute the limitation to the utility model. In the drawings:
[0017] Figure 1 The overall assembly structure schematic diagram provided for the embodiment of the application.
[0018] Figure 2 The side view structure schematic diagram provided for the embodiment of the application.
[0019] Figure 3 The inside structure section view of the connecting pipe provided for the embodiment of the application.
[0020] Figure 4 The connecting pipe explosion structure schematic diagram provided for the embodiment of the application.
[0021] In the drawing: 1, water collecting tank, 2, water inlet pipe, 3, overflow pipe, 4, pump body, 5, water outlet pipe, 6, connecting pipe, 7, connecting block, 8, limit set, 9, guide rod, 10, movable block, 11, spring strip, 12, sealing ring, 13, first connecting pipe, 14, storage tank, 15, second connecting pipe, 16, water pump, 17, third connecting pipe. DETAILED DESCRIPTION
[0022] With reference to the drawings of the embodiments of the present application, the technical solutions in the embodiments of the present application will be clearly and completely described, obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments of the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of the present application.
[0023] Please refer to Figures 1-4 The utility model provides the following technical scheme: a saccharification steam condensate water recycling device, including water collecting tank 1, water collecting tank 1's top is connected with inlet pipe 2, water collecting tank 1's end is connected with overflow pipe 3, one side of water collecting tank 1 is connected with two groups of pump body 4, and the water outlet pipe 5 is connected between the two groups of pump body 4;Two groups of pump body 4 are connected with connecting pipe 6, the inner wall of connecting pipe 6 is connected with connecting block 7, the end of connecting block 7 is connected with limiting sleeve 8, the inside of limiting sleeve 8 penetrates guide rod 9, the end of guide rod 9 is connected with movable block 10, and spring strip 11 is connected between movable block 10 and limiting sleeve 8, and spring strip 11 is sleeved on the surface of guide rod 9, and the surface of movable block 10 is connected with sealing ring 12;
[0024] The saccharification steam condensate water recycling device can make the condensate water generated in beer production enter the inside of water collecting tank 1 through inlet pipe 2 when in use, then the condensate water in the inside of water collecting tank 1 can enter pump body 4 for treatment, finally can be discharged through outlet pipe 5, and when the liquid level of water collecting tank 1 reaches or exceeds the preset high liquid level, overflow pipe 3 can quickly discharge the excess condensate water, so that the safety operation of the device is ensured.
[0025] Preferably, the two groups of pump body 4 are connected through the connecting pipe 6 to form a communication structure, the movable block 10 forms a sealing structure with the connecting pipe 6 through the sealing ring 12, and the sealing ring 12 is made of rubber material;
[0026] In specific use, when the movable block 10 is sealed with the connecting pipe 6 through the sealing ring 12, the two groups of pump body 4 can be isolated at this time.
[0027] Preferably, the limiting sleeve 8 and the guide rod 9 are symmetrically arranged on the two sides of the movable block 10, and the limiting sleeve 8 and the guide rod 9 form a sliding connection therebetween.
[0028] In specific use, when the movable block 10 is subjected to a force, the guide rod 9 can slide in the inside of the limiting sleeve 8, so that the movement direction of the movable block 10 can be limited.
[0029] Preferably, the spring strip 11 is symmetrically arranged on the two sides of the movable block 10, and the movable block 10 and the spring strip 11 form an elastic extension structure therebetween.
[0030] In use, when the force acting on the movable block 10 disappears, the movable block 10 can be reset by the elastic force of the spring strip 11.
[0031] Preferably, the end of the overflow pipe 3 is connected with the first connecting pipe 13, the end of the first connecting pipe 13 is connected with the water storage tank 14, the side surface of the water storage tank 14 is connected with the second connecting pipe 15, the end of the second connecting pipe 15 is connected with the water pump 16, and the water pump 16 is connected with the third connecting pipe 17 between the water inlet pipe 2.
[0032] Preferably, the overflow pipe 3, the first connecting pipe 13, the water storage tank 14 and the second connecting pipe 15 are in a communication structure.
[0033] In use, the condensed water in the overflow pipe 3 can enter the inside of the water storage tank 14 through the first connecting pipe 13, so that the collection of excess condensed water can be realized.
[0034] Preferably, the third connecting pipe 17 and the water inlet pipe 2 are in a communication structure.
[0035] In use, when the air pressure between the two pump bodies 4 is unbalanced, the pump body 4 on the side with larger air pressure can extrude the movable block 10, the movable block 10 can drive the sealing ring 12 to slide in the connecting pipe 6, the movable block 10 can drive the guide rod 9 to slide in the limiting sleeve 8 and pull the spring strip 11 to deform, when the movable block 10 drives the sealing ring 12 to separate from the pipe wall of the connecting pipe 6, the two pump bodies 4 can be communicated through the connecting pipe 6, so that the air pressure difference between the two pump bodies 4 disappears, when the air pressure difference between the two pump bodies 4 gradually disappears, the spring strip 11 can reset the movable block 10 through the elastic force of the spring strip 11, so that the two pump bodies 4 can be isolated.
[0036] When the condensed water in the water collecting tank 1 exceeds the limit value, the condensed water can enter the inside of the overflow pipe 3, when the condensed water gradually increases, the condensed water can enter the inside of the water storage tank 14 through the first connecting pipe 13, when the water in the water storage tank 14 is full, the water pump 16 can be operated, the condensed water in the water storage tank 14 can be pumped into the third connecting pipe 17 through the second connecting pipe 15 when the water pump 16 is operated, and the condensed water in the third connecting pipe 17 can enter the water collecting tank 1 through the water inlet pipe 2.
[0037] Finally, it should be noted that: the above only for the preferred embodiments of the present application, and is not intended to limit the present application, although the foregoing embodiments of the present application has been described in detail, for the skilled in the art, it still can be modified, or for the equivalent replacement of part of the technical features of the technical solutions recorded in the foregoing embodiments. Any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present application, shall be included within the scope of the present application.
Claims
1. A device for recovering and utilizing condensate from saccharification steam, comprising a water collection tank (1), characterized in that: The top of the water collection tank (1) is connected to an inlet pipe (2), the end of the water collection tank (1) is connected to an overflow pipe (3), and two sets of pump bodies (4) are connected to one side of the water collection tank (1). A water outlet pipe (5) is connected between the two sets of pump bodies (4). A connecting pipe (6) is connected between the two sets of pump bodies (4). A connecting block (7) is connected to the inner wall of the connecting pipe (6). A limiting sleeve (8) is connected to the end of the connecting block (7). A guide rod (9) passes through the inside of the limiting sleeve (8). A movable block (10) is connected to the end of the guide rod (9). A spring strip (11) is connected between the movable block (10) and the limiting sleeve (8). The spring strip (11) is sleeved on the surface of the guide rod (9). A sealing ring (12) is connected to the surface of the movable block (10).
2. The saccharification steam condensate recovery and utilization device according to claim 1, characterized in that: The two sets of pump bodies (4) are connected by a connecting pipe (6), and the movable block (10) is connected to the connecting pipe (6) by a sealing ring (12), which is made of rubber.
3. The saccharification steam condensate recovery and utilization device according to claim 1, characterized in that: The limiting sleeve (8) and the guide rod (9) are symmetrically arranged on both sides of the movable block (10), and the limiting sleeve (8) and the guide rod (9) form a sliding connection.
4. The saccharification steam condensate recovery and utilization device according to claim 1, characterized in that: The spring strip (11) is symmetrically arranged on both sides of the movable block (10), and the movable block (10) and the spring strip (11) form an elastic telescopic structure.
5. The saccharification steam condensate recovery and utilization device according to claim 1, characterized in that: The overflow pipe (3) is connected to a first connecting pipe (13) at one end, and a water storage tank (14) is connected to the end of the first connecting pipe (13). A second connecting pipe (15) is connected to the side surface of the water storage tank (14). A water pump (16) is connected to the end of the second connecting pipe (15). A third connecting pipe (17) is connected between the water pump (16) and the water inlet pipe (2).
6. The saccharification steam condensate recovery and utilization device according to claim 5, characterized in that: The overflow pipe (3), the first connecting pipe (13), the water storage tank (14) and the second connecting pipe (15) are connected.
7. The saccharification steam condensate recovery and utilization device according to claim 5, characterized in that: The third connecting pipe (17) and the water inlet pipe (2) are connected.