Acrylic measuring tool for machining imager
By designing an acrylic fixture for machining imaging instruments and utilizing the matching and positioning of irregularly shaped through holes with parts, simultaneous measurement of multi-view structural parts was achieved, solving the problem of low efficiency in traditional measurement methods and improving the accuracy and efficiency of measurement.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-29
- Publication Date
- 2026-03-24
AI Technical Summary
Traditional measurement methods are inefficient and cannot meet the needs of mass production. Furthermore, existing tooling cannot accommodate the measurement of parts with multiple view structures, making it prone to human error.
An acrylic fixture for a machining imaging instrument was designed, including an acrylic plate, an irregularly shaped through hole, a part to be measured, and a measuring camera. By matching and positioning the irregularly shaped through hole with the part, simultaneous measurement of multiple view structures can be achieved, and data scanning is performed using the camera.
It simplifies the part positioning process, reduces operational errors, enables simultaneous measurement of multiple parts, and improves measurement efficiency and accuracy.
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Figure CN224034596U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to the technical field of measurement, concretely is a kind of machining image appearance measures acrylic tooling. BACKGROUND
[0002] In the machining production process, the size measurement of parts is very important. The traditional measurement method often measures one by one for single parts, which is low in efficiency and difficult to meet the needs of mass production. Especially for some parts with multiple identical structures, repeated measurement not only consumes a lot of time, but also easily leads to inaccurate measurement results due to human operation errors. In addition, for parts that need to measure multiple view structures, the existing tooling is difficult to consider, and cannot achieve comprehensive and efficient measurement. Therefore, it is of great practical significance to develop a tooling that can measure multiple parts and measure multiple view structures. SUMMARY
[0003] In view of the problems in the background art, the utility model provides a kind of machining image appearance acrylic tooling. The technical scheme comprises: acrylic plate, special-shaped through hole, measured part, measurement camera and base, wherein the base is fixed with acrylic plate, the acrylic plate is provided with special-shaped through hole, the measured part is placed in the special-shaped hole, and the measurement camera is arranged above the special-shaped through hole.
[0004] The special-shaped through hole comprises: a large rectangular opening, a first small rectangular opening and a second small rectangular opening, wherein the length and width of the large rectangular opening match the length and width of the bottom contour of the measured part, the first small rectangular opening and the second small rectangular opening are arranged on the third side of the large rectangular opening, the fourth side of the first small rectangular opening and the second small rectangular opening is communicated with the first side edge line of the large rectangular opening, the first small rectangular opening shares the same first side edge line with the large rectangular opening, and the second small rectangular opening shares the same second side edge line with the large rectangular opening.
[0005] The width of the first small rectangular opening and the second small rectangular opening matches the protruding height of the insulator side boss and the connector side boss of the measured part.
[0006] The utility model has the advantages that:
[0007] 1. When measuring the top surface size, the bottom contour of the test part 3 is placed and positioned in close contact with the large rectangular opening 201. When measuring the front surface size, the connector side boss 301 of the measured part 3 is placed and positioned by being clamped into the second small rectangular opening 202. When measuring the back surface size, the insulator side boss 302 of the measured part 3 is placed and positioned by being clamped into the second small rectangular opening 202, effectively simplifying the positioning process of workers during measurement and reducing measurement errors caused by operation.
[0008] 2. Arrange the fixture on the same acrylic plate to achieve simultaneous measurement of several parts. Attached Figure Description
[0009] Figure 1 This is a schematic diagram of the top surface measurement assembly of a machining image measuring acrylic tooling according to Embodiment 1 of the present invention;
[0010] Figure 2 This is a schematic diagram of the structure of a machining image measuring fixture according to a first embodiment of the present invention;
[0011] Figure 3 This is a schematic diagram of the structure of the measured part in an embodiment of the present utility model;
[0012] Figure 4 This is a front measurement assembly diagram of Embodiment 1 of this utility model;
[0013] Figure 5 This is a schematic diagram of the back measurement assembly of Embodiment 1 of this utility model;
[0014] Figure 6 This is a schematic diagram of the second embodiment of the machining image measuring fixture of this utility model.
[0015] Wherein: 1-Acrylic sheet, 2-Irregular through hole, 3-Part to be measured, 4-Measuring camera, 5-Base, 201-Large rectangular opening, 202-Second small rectangular opening, 203-First small rectangular opening, 204-Second side line, 205-First side line, 301-Connector side boss, 302-Insulator side boss. Detailed Implementation
[0016] The present invention will be further described in detail below with reference to the accompanying drawings.
[0017] Example 1
[0018] like Figure 1 , Figure 2 The embodiment of the present invention shown includes: an acrylic plate 1, an irregularly shaped through hole 2, a part to be measured 3, a measuring camera 4, and a base 5. The acrylic plate 1 is fixed on the base 5, and the irregularly shaped through hole 2 is opened on the acrylic plate 1. The part to be measured 3 is placed in the irregularly shaped through hole 2, and the measuring camera 4 is arranged above the irregularly shaped through hole 2.
[0019] The irregular through-hole 2 includes: a large rectangular opening 201, a first small rectangular opening 203, and a second small rectangular opening 202. The length and width of the large rectangular opening 201 match the length and width of the bottom outer contour of the measured part 3. The first small rectangular opening 203 and the second small rectangular opening 202 are located on the third side of the large rectangular opening 201. The fourth side of the first small rectangular opening 203 and the second small rectangular opening 202 are connected to the large rectangular opening 201 at the first side edge line 205. The width of the first small rectangular opening 203 and the second small rectangular opening 202 are respectively matched with the protrusion height of the insulator-side boss 302 and the connector-side boss 301 of the measured part. The first small rectangular opening 203 shares the same first side edge line 205 as the large rectangular opening 201, and the second small rectangular opening 202 shares the same second side edge line 206 as the large rectangular opening 201.
[0020] In Example 1, the height of acrylic sheet 1 is 2cm.
[0021] In Example 1, as Figure 3 The measured part 3 shown has a rectangular inner cavity in the middle. The connector side boss 301 is used for welding connectors and insulators, and the insulator side boss 302 is used for welding insulators. An opening is left at the top for component installation. After installation, a cover plate needs to be welded to seal the opening.
[0022] The working process of this embodiment includes: measuring the top surface dimensions, measuring the front surface dimensions, and measuring the back surface dimensions, wherein:
[0023] Measure the top surface dimensions: such as Figure 1 As shown, the acrylic plate 1 is placed on the base 5, and the part to be measured 3 is placed flat in the irregular through hole 2 so that the bottom outer contour of the part to be measured 3 fits with the large rectangular opening 201. After the fit is complete, the camera 4 is turned on to scan the top surface of the part to be measured 3. The data obtained after the scan is completed is compared with the required size to compare the error.
[0024] Measure the front dimensions: such as Figure 4 As shown, the acrylic plate 1 is placed on the base 5, and the part to be measured 3 is placed upright with its front side facing up in the irregular through hole 2, so that the connector side protrusion 301 of the part to be measured 3 is inserted into the second small rectangular opening 202, and the three sides of the first small rectangular opening 203 are completely aligned with the three planes of the connector side protrusion 301 of the part to be measured 3. The camera 4 is turned on to scan the front of the part to be measured 3 to make an error comparison. The data obtained after the scan is completed is compared with the required size.
[0025] Measure the dimensions of the back side: such as Figure 5As shown, acrylic plate 1 is placed on base 5, and the part to be measured 3 is placed upright with its back side facing up in the irregular through hole 2, so that the insulator side protrusion 302 of the part to be measured 3 is inserted into the second small rectangular opening 202. The three sides of the second small rectangular opening 202 are completely aligned with the three planes of the insulator side protrusion 302 of the part to be measured 3. The camera 4 is turned on to scan the back of the part to be measured 3 to make an error comparison. The data obtained after the scan is completed is compared with the required size.
[0026] Example 2
[0027] like Figure 6 As shown, this embodiment has several irregularly shaped through holes 2 arrayed on an acrylic plate 1. This embodiment can simultaneously measure several parts 3 to be measured, making it more suitable for large-scale testing.
Claims
1. A machining image measuring fixture for measuring acrylic, characterized in that, It includes an acrylic plate (1), an irregular through hole (2), a part to be measured (3), a measuring camera (4) and a base (5), wherein the acrylic plate (1) is fixed on the base (5), the irregular through hole (2) is opened on the acrylic plate (1), the part to be measured (3) is placed in the irregular through hole (2), and the measuring camera (4) is set above the irregular through hole (2).
2. The machining image measuring fixture for acrylic tooling according to claim 1, characterized in that, The irregular through hole (2) includes: a large rectangular opening (201), a first small rectangular opening (203) and a second small rectangular opening (202), wherein the length and width of the large rectangular opening (201) match the length and width of the bottom outer contour of the measured part (3), the first small rectangular opening (203) and the second small rectangular opening (202) are located on the third side of the large rectangular opening (201), the fourth side of the first small rectangular opening (203) and the second small rectangular opening are connected to the large rectangular opening (201) at the first side line (205), the first small rectangular opening (203) and the large rectangular opening (201) share the same first side line (205), and the second small rectangular opening (202) and the large rectangular opening (201) share the same second side line (206).
3. The machining image measuring fixture for measuring acrylic tooling according to claim 2, characterized in that, The widths of the first small rectangular opening (203) and the second small rectangular opening (202) are respectively matched with the protrusion heights of the insulator-side boss (302) and the connector-side boss (301) of the measured part.