Lead-acid storage battery polar plate counting mechanism
By employing an inclined connecting backplate and a servo motor-driven toggle mechanism in the lead-acid battery plate counting mechanism, the automated grouping and stacking of lead-acid battery plates is achieved, solving the problems of low efficiency and safety in traditional manual counting, and improving production efficiency and product quality.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-28
- Publication Date
- 2026-03-24
AI Technical Summary
Traditional lead-acid battery plate counting relies on manual operation, which leads to low efficiency, large errors, poor safety, and health hazards to operators, thus affecting plate quality.
An inclined connection backplate and group counting mechanism are adopted, and an automatic counting is achieved by using a servo motor-driven toggle mechanism and sensors to ensure accurate grouping and stacking of electrode plates.
It improved counting accuracy and operational efficiency, reduced labor intensity, enhanced safety, met capacity and accuracy requirements, and saved production costs.
Smart Images
Figure CN224035919U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to lead -acid battery production equipment technical field, concretely relates to a kind of lead-acid battery plate counting mechanism. BACKGROUND
[0002] As the traditional energy storage equipment widely used, one of its core components is positive and negative plate. In the production process of battery, positive and negative plate needs to be grouped, laminated, assembled and boxed according to strict quantity requirements;And the accuracy of the number of lead-acid battery plate directly affects the consistency of subsequent process production and boxing of lead-acid battery. The traditional counting and grouping mode is completely dependent on manual visual operation, not only low efficiency, but also the operator often leads to the error of battery plate number due to fatigue or error, affecting the processing and production of the following process. In addition, the counting operator is in contact with lead dust and other harmful substances for a long time, which has potential harm to the body, and the occupational health is seriously threatened;At the same time, the lead-acid battery plate is in contact with the human body in the process of manual counting, which may contaminate the surface of the lead-acid battery plate, thereby affecting the quality of the lead-acid battery plate. With the improvement of the energy industry's requirements for the production capacity and precision of lead-acid battery, it is necessary to improve the existing technology of lead-acid battery plate counting mode and device. SUMMARY
[0003] The utility model is just in view of the above problem, provide a kind of labor intensity low, operation safety is good, grouping laminated counting accuracy is high, can effectively improve operation efficiency, save production cost, can satisfy production capacity and precision requirement, reliable lead-acid battery plate counting mechanism of use.
[0004] The utility model discloses the technical scheme adopted is as follows: the lead-acid battery plate counting mechanism includes the inclined connection backboard, and is characterized by: the inclined connection backboard is provided with the battery plate placing inclined groove arranged along the vertical inclination, and the battery plate placing inclined groove is stacked with the battery plate to be grouped, the lower side of the battery plate placing inclined groove is provided with the grouping counting base, the grouping counting base is movably provided with the grouping counting poking mechanism, the driving end of the grouping counting poking mechanism is connected with the output end of the grouping counting servo motor, and the body of the grouping counting servo motor is fixedly connected with the inclined connection backboard through the servo motor mounting seat.
[0005] The battery plate placement chute comprises a placement chute bottom plate, the rear side of the placement chute bottom plate is connected with an inclined connection back plate through a plurality of groups of groove bottom plate positioning connecting blocks, the two sides of the front side of the placement chute bottom plate are respectively provided with placement chute side stop plates, and an upper and lower through plate lower sliding guide cavity is arranged between the two placement chute side stop plates. In order to stack the battery plates to be grouped in the plate lower sliding guide cavity of the battery plate placement chute, one or more battery plates at the bottom are relied on gravity and slide from high to low to the grouping counting base below, and are reciprocally moved to the left and right grouping counting discharge holes by the grouping counting moving mechanism, and then fall to the temporarily stopped grouping plate conveying line through the grouping sliding chute, and are grouped and stacked.
[0006] The grouping counting moving mechanism comprises a grouping sliding push plate, the grouping sliding push plate is slidably arranged in the push plate sliding guide groove on the upper side of the grouping counting base, the driving end of the grouping sliding push plate is connected with the driving turntable through a transmission connecting rod, the driving turntable is connected with the output shaft of the grouping counting servo motor through the motor output shaft connecting hole in the middle, and the end of the transmission connecting rod is hinged with the disc surface of the driving turntable through a connecting rod hinge shaft. The grouping counting servo motor is used to drive the continuous rotation of the driving turntable, and then the transmission connecting rod is reciprocally swung, so that the grouping sliding push plate is reciprocally moved in the push plate sliding guide groove on the upper side of the grouping counting base.
[0007] The grouping sliding push plate comprises a sliding push plate main body, three groups of plate grouping moving blocks are arranged on the upper side of the sliding push plate main body at equal intervals along the movement direction of the sliding push plate, and a plate moving interval matched with the width of the battery plate is formed between the two adjacent plate grouping moving blocks. In the process that the grouping sliding push plate moves left and right with the transmission connecting rod reciprocally swinging, the plate grouping moving blocks are used to move the battery plates falling into the two plate moving intervals in sequence through the battery plate placement chute to the corresponding side of the grouping counting discharge hole.
[0008] The lower side of the sliding push plate main body of the grouping sliding push plate is provided with a sliding push plate guide clamping block matched with the push plate sliding guide groove, and the two sides of the upper side opening of the push plate sliding guide groove of the grouping counting base are respectively provided with a sliding push plate limiting pressing block for pressing the sliding push plate guide clamping block; the driving end of the sliding push plate main body is provided with a sliding push plate connecting lug plate, and the sliding push plate connecting lug plate is hinged with the end of the transmission connecting rod through a hinge shaft. The grouping sliding push plate is slidably arranged in the push plate sliding guide groove on the upper side of the grouping counting base through the sliding push plate guide clamping block on the lower side, and the vertical position of the sliding push plate guide clamping block in the guide groove is limited through the sliding push plate limiting pressing blocks arranged at the front and rear sides of the upper side opening of the guide groove, so that the reliability of the operation of the grouping counting moving mechanism is improved.
[0009] The transmission link has an adjustable length. This allows for flexible adjustment of the transmission link's length according to actual application conditions, thereby regulating the left and right movement distance and position of the grouped sliding push plates, facilitating the use of the device.
[0010] The grouping chute includes a grouping chute bottom plate, on which two sets of grouping chute side baffles are arranged in pairs. A battery plate sliding channel is provided between the two side baffles in each group, and the positions of the battery plate sliding channels correspond to the grouping counting and feeding holes on the corresponding sides. Sensor counting notches are also provided at the ends of the battery plate sliding channels and at the positions connected to the inclined connecting back plate. The upper ends of the grouping counting sensors are located at the corresponding sensor counting notches. This allows the battery plates to be grouped, which are reciprocated by the grouping counting mechanism to the left and right grouping counting and feeding holes, to fall one by one through the two battery plate sliding channels of the grouping chute onto the temporarily stopped grouping plate conveyor line. Furthermore, when the battery plates to be grouped pass through the sensor counting notches, the grouping counting sensors at the corresponding positions count the pulled-out battery plates, thereby grouping and stacking them according to quantity requirements, forming grouped stacked battery plates on the grouping plate conveyor line.
[0011] The beneficial effects of this utility model are as follows: Because this utility model uses an inclined connecting back plate with a vertically inclined battery plate placement groove, a group counting base is located below the battery plate placement groove, and a group counting actuation mechanism is movably mounted on the group counting base. The drive end of the group counting actuation mechanism is connected to the output end of the group counting servo motor. Group counting feeding holes are respectively located on the left and right sides of the lower end of the battery plate placement groove, and a group counting sliding groove is located below the group counting feeding hole. A group counting sensor is respectively installed between the group counting sliding groove and the group counting feeding hole. Therefore, its design is reasonable and compact, reducing the labor intensity of the counting operator, ensuring good operational safety, and achieving high accuracy in group stacking counting. It can effectively improve operational efficiency, save production costs, meet capacity and accuracy requirements, and is reliable and highly practical. Attached Figure Description
[0012] Figure 1 This is a schematic diagram of the structure of this utility model.
[0013] Figure 2 yes Figure 1 A-direction view.
[0014] Figure 3 yes Figure 1 A partial structural diagram of the inclined connection backplate (where the battery plates to be grouped are removed).
[0015] Figure 4 yesFigure 3 View B.
[0016] Figure 5 yes Figure 4 A partial structural diagram of the group counting base and the group counting actuation mechanism thereon.
[0017] Figure 6 yes Figure 5 A schematic diagram of a grouped sliding pusher plate in a circuit.
[0018] Figure 7 yes Figure 6 The C-direction view.
[0019] Figure 8 yes Figure 2 A schematic diagram of a grouped sliding inclined groove in a circuit.
[0020] The numbers in the diagram are explained as follows: 1. Inclined connecting backplate; 2. Battery electrode plate placement chute; 3. Battery electrode plates to be grouped; 4. Group counting base; 5. Group counting actuation mechanism; 6. Group counting servo motor; 7. Group counting discharge hole; 8. Group counting sensor; 9. Group sliding chute; 10. Group electrode plate conveyor line; 11. Grouped stacked battery electrode plates; 12. Placement chute bottom plate; 13. Placement chute side baffle; 14. Electrode plate sliding guide cavity; 15. Push plate sliding guide groove; 16. Group sliding... 17. Push plate, 18. Electrode grouping actuation block, 19. Transmission connecting rod, 20. Drive turntable, 21. Slot bottom plate positioning connecting block, 22. Sliding push plate limit pressure block, 23. Servo motor mounting base, 24. Sliding push plate body, 25. Electrode plate spacing, 26. Sliding push plate guide block, 27. Sliding push plate connecting ear plate, 28. Connecting rod hinge shaft, 29. Motor output shaft connecting hole, 30. Grouped inclined slot bottom plate, 31. Grouped inclined slot side baffle, 32. Battery electrode plate downward sliding channel, 33. Sensor counting notch. Detailed Implementation
[0021] according to Figures 1-8The specific structure of this utility model is described in detail. The lead-acid battery plate counting mechanism includes an inclined connecting back plate 1, on which a vertically and inclined battery plate placement groove 2 is provided. The battery plate placement groove 2 includes a placement groove bottom plate 12, the rear side of which is connected to the inclined connecting back plate 1 via several sets of groove bottom plate positioning connecting blocks 20. Placement groove side baffles 13 are respectively provided on the left and right sides of the front side of the placement groove bottom plate 12, and a vertically penetrating plate sliding guide cavity 14 is provided between the two side placement groove side baffles 13. Several battery plates 3 to be grouped are stacked within the plate sliding guide cavity 14 of the battery plate placement groove 2. Then, the battery plates 3 to be grouped are stacked in the plate sliding guide cavity 14 of the battery plate placement chute 2. The bottom one or more battery plates slide down from the top to the bottom onto the group counting base 4 by gravity, and are then moved back and forth to the group counting discharge holes 7 on the left and right sides by the group counting toggle mechanism 5. They then fall onto the temporarily stopped group plate conveyor line 10 via the group sliding chute 9 for group stacking.
[0022] Below the inclined groove 2 for placing battery plates, a group counting base 4 is provided. A group counting actuation mechanism 5 is movably disposed within the sliding guide groove 15 on the upper side of the group counting base 4. The group counting actuation mechanism 5 includes a group sliding push plate 16, which is slidably disposed within the sliding guide groove 15. The driving end of the group sliding push plate 16 is connected to a drive turntable 19 via a transmission link 18. The drive turntable 19 is connected to the output shaft of the group counting servo motor 6 via a motor output shaft connection hole 28 in the middle. The end of the transmission link 18 is hinged to the surface of the drive turntable 19 via a link hinge shaft 27. Simultaneously, the body of the group counting servo motor 6 is fixedly connected to the inclined connecting back plate 1 via a servo motor mounting base 22. Thus, the group counting servo motor 6 drives the drive turntable 19 to rotate continuously, causing the transmission link 18 to swing back and forth, thereby driving the group sliding push plate 16 to move back and forth within the sliding guide groove 15 on the upper side of the group counting base 4.
[0023] The group sliding push plate 16 of the group counting and pushing mechanism 5 is composed of a sliding push plate body 23, and three groups of polar plate grouping and pushing blocks 17 are arranged on the upper side of the sliding push plate body 23 at equal intervals along the movement direction of the sliding push plate, and a polar plate pushing interval 24 matching the width of the battery polar plate is formed between any two adjacent groups of polar plate grouping and pushing blocks 17; in the process of reciprocating swing and left-right movement of the group sliding push plate 16 along with the transmission connecting rod 18, the polar plate grouping and pushing blocks 17 on the upper side of the sliding push plate body 23 are used to push the battery polar plates falling into the two polar plate pushing intervals 24 in sequence and then to the group counting and discharging hole 7 on the corresponding side. It can be understood that the rod body of the transmission connecting rod 18 can adopt a length-adjustable structure, so as to flexibly adjust the length of the transmission connecting rod 18 according to the actual application situation, and then adjust the distance and position of the left-right movement of the group sliding push plate 16, facilitating the use of the device.
[0024] Meanwhile, the lower side of the sliding push plate body 23 of the group sliding push plate 16 is also provided with a sliding push plate guide clamping block 25 for cooperating with the push plate sliding guide groove 15; and the two edges of the upper opening of the push plate sliding guide groove 15 of the group counting base 4 are respectively provided with a sliding push plate limiting block 21 for pressing and fixing the sliding push plate guide clamping block 25. The driving end of the sliding push plate body 23 is provided with a sliding push plate connecting lug 26, which is hinged to the end of the transmission connecting rod 18 through a hinge shaft. Then the group sliding push plate 16 is slidably arranged in the push plate sliding guide groove 15 on the upper side of the group counting base 4 through the sliding push plate guide clamping block 25 on the lower side, and the vertical position of the sliding push plate guide clamping block 25 in the guide groove is limited by the sliding push plate limiting block 21 arranged at the front and rear edges of the upper opening of the guide groove, so as to improve the reliability of the operation of the group counting and pushing mechanism 5.
[0025] The left and right sides of the lower end of the battery plate placement chute 2 are connected to the inclined back plate 1, and each is provided with a group counting discharge hole 7 for allowing the battery plate to pass through the battery plate group counting and pushing mechanism 5. The lower side of the group counting discharge hole 7 (the side facing the group plate conveying line 10) is provided with a group sliding chute 9, which includes a group chute bottom plate 29, and two groups of group chute side plates 30 are arranged on the group chute bottom plate 29. A battery plate sliding channel 31 is arranged between each group of two group chute side plates 30, and the battery plate sliding channel 31 corresponds to the position of the corresponding side group counting discharge hole 7. The end of the battery plate sliding channel 31, which is connected to the inclined back plate 1, is also provided with a sensor counting gap 32. Moreover, the upper end of the group counting sensor 8 arranged between the group sliding chute 9 and the two group counting discharge holes 7 is located at the corresponding sensor counting gap 32. The outlet of the battery plate sliding channel 31 of the group sliding chute 9 is provided with a group plate conveying line 10 for carrying and conveying the group stacked battery plates 11. Thus, the group counting and pushing mechanism 5 reciprocally pushes the battery plates 3 to be grouped at the left and right group counting discharge holes 7, which can be individually dropped onto the temporarily stopped group plate conveying line 10 through the two battery plate sliding channels 31 of the group sliding chute 9. At the same time, when the battery plates 3 to be grouped pass through the sensor counting gap 32, the corresponding group counting sensor 8 counts the pushed battery plates, and then groups and stacks the battery plates according to the required number, forming the group stacked battery plates 11 on the group plate conveying line 10.
[0026] When the lead-acid battery plate counting mechanism is used, a plurality of battery plates 3 to be grouped are stacked in the plate sliding guide cavity 14 of the battery plate placement chute 2 on the inclined back plate 1. At the same time, the lowermost battery plate (or multiple battery plates) slides from the high to the low of the battery plate placement chute 2 to the group counting base 4 by gravity, waiting for the group pushing of the group counting and pushing mechanism 5. According to the specific use needs, the number of battery plates 3 to be grouped that fall onto the group counting base 4 can be adjusted according to the distance between the bottom end of the battery plate placement chute 2 and the upper side of the group counting and pushing mechanism 5, that is, the greater the distance between the bottom end of the placement chute side plate 13 of the battery plate placement chute 2 and the upper side of the group sliding push plate 16 of the group counting and pushing mechanism 5, the more the number of battery plates 3 to be grouped that fall onto the group counting base 4.
[0027] After the battery plate 3 to be grouped is placed, the grouping counting servo motor 6 is started to drive the driving turntable 19 to rotate continuously, and then drive the transmission connecting rod 18 to drive the grouping sliding push plate 16 to move back and forth in the push plate sliding guide groove 15 on the upper side of the grouping counting base 4. And in the process of the left movement of the grouping sliding push plate 16, the two groups of plate grouping prongs 17 and the plate spacing prong 24 on the left side of the grouping sliding push plate 16 are used to move the battery plate (or multiple battery plates) that has fallen onto the grouping counting base 4 to the left side of the grouping counting discharge hole 7 (after the battery plate is moved away, the battery plate to be grouped in the upper battery plate placing chute 2 will continue to fall onto the grouping counting base 4 by gravity); at the same time, in the process of the right movement of the transmission connecting rod 18, the two groups of plate grouping prongs 17 and the plate spacing prong 24 on the right side of the grouping sliding push plate 16 will move the battery plate that has fallen onto the grouping counting base 4 to the right side of the grouping counting discharge hole 7.
[0028] After that, the battery plate 3 to be grouped that is reciprocally moved by the grouping counting prong mechanism 5 to the left and right sides of the grouping counting discharge hole 7 will fall onto the temporarily stopped grouping plate conveying line 10 through the two battery plate sliding passages 31 of the grouping sliding chute 9 one by one; and in the process of the battery plate 3 to be grouped passing through the battery plate sliding passage 31, the corresponding side of the grouping counting sensor 8 will count the moved battery plate. Thus, the battery plate 3 to be grouped is grouped and stacked according to the required number to form the grouped and stacked battery plate 11 on the grouping plate conveying line 10; when the grouped and stacked battery plate 11 reaches the required number, the grouping counting servo motor 6 is stopped, and then the grouping plate conveying line 10 moves forward by one step and stops to prepare for the next grouping and stacking cycle.
Claims
1. A lead-acid battery plate counting mechanism comprising a tilt-up connecting back plate (1) characterised in that: The inclined connection back plate (1) is provided with a battery plate placing inclined groove (2) arranged vertically and inclinedly, the battery plate placing inclined groove (2) is provided with the battery plate (3) to be grouped and stacked, the lower part of the battery plate placing inclined groove (2) is provided with a grouping counting base (4), the grouping counting base (4) is movably provided with a grouping counting pushing mechanism (5), the driving end of the grouping counting pushing mechanism (5) is connected with the output end of a grouping counting servo motor (6), the body of the grouping counting servo motor (6) is fixedly connected with the inclined connection back plate (1) through a servo motor mounting base (22); the left and right sides of the lower end of the battery plate placing inclined groove (2) and the inclined connection back plate (1) are respectively provided with a grouping counting discharging hole (7), the lower side of the grouping counting discharging hole (7) is provided with a grouping downward inclined groove (9), and the grouping counting discharging hole (7) and the grouping downward inclined groove (9) are respectively provided with a grouping counting sensor (8).
2. A lead-acid battery plate counting mechanism according to claim 1, characterised in that: The battery plate placing inclined groove (2) comprises a placing inclined groove bottom plate (12), the rear side of the placing inclined groove bottom plate (12) is connected with the inclined connection back plate (1) through a plurality of groups of groove bottom plate positioning connecting blocks (20), and the two sides of the front side of the placing inclined groove bottom plate (12) are respectively provided with a placing inclined groove side baffle (13), and the two sides of the placing inclined groove side baffle (13) are provided with an upper and lower through plate downward sliding guide cavity (14).
3. A lead-acid battery plate counting mechanism as defined in claim 1, wherein: The grouping counting pushing mechanism (5) comprises a grouping sliding push plate (16), the grouping sliding push plate (16) is slidably arranged in a push plate sliding guide groove (15) on the upper side of the grouping counting base (4), the driving end of the grouping sliding push plate (16) is connected with a driving turntable (19) through a transmission connecting rod (18), the driving turntable (19) is connected with the output shaft of the grouping counting servo motor (6) through a motor output shaft connecting hole (28) in the middle, and the end of the transmission connecting rod (18) is hinged with the disc surface of the driving turntable (19) through a connecting rod hinge shaft (27).
4. A lead-acid battery plate counting mechanism according to claim 3, wherein: The grouping sliding push plate (16) comprises a sliding push plate main body (23), the upper side of the sliding push plate main body (23) is provided with three groups of plate grouping pushing blocks (17) arranged at equal intervals along the sliding push plate movement direction, and the two adjacent groups of plate grouping pushing blocks (17) are formed with a plate pushing interval (24) matched with the width of the battery plate.
5. A lead-acid battery plate counting mechanism as claimed in claim 4, wherein: The lower side of the sliding push plate main body (23) of the grouping sliding push plate (16) is provided with a sliding push plate guide clamping block (25) matched with the push plate sliding guide groove (15), the two sides of the upper opening of the push plate sliding guide groove (15) of the grouping counting base (4) are respectively provided with a sliding push plate limiting pressing block (21) for pressing the sliding push plate guide clamping block (25); the driving end of the sliding push plate main body (23) is provided with a sliding push plate connecting lug (26), and the end of the transmission connecting rod (18) is hinged with the sliding push plate connecting lug (26) through a hinge shaft.
6. A lead-acid battery plate counting mechanism as defined in claim 3, wherein: The rod body of the transmission connecting rod (18) adopts a length-adjustable structure.
7. A lead-acid battery plate counting mechanism as defined in claim 1, wherein: The group down chute (9) comprises a group chute bottom plate (29), two groups of two-grouped group chute side baffles (30) are arranged on the group chute bottom plate (29), a battery plate down sliding channel (31) is arranged between the two group chute side baffles (30) of each group, and the battery plate down sliding channel (31) corresponds to the position of the group counting down hole (7) of the corresponding side respectively; the end of the battery plate down sliding channel (31) and the position connected with the inclined connection back plate (1) are further respectively provided with a sensor counting gap (32), and the upper end of the group counting sensor (8) is located at the corresponding sensor counting gap (32) respectively.