Three-proofing mobile phone high-capacity FPC (Flexible Printed Circuit) anti-breakage fast charging battery

By adopting structural designs such as L-shaped bends, pressure-bearing reinforcing ribs, and arc-shaped clips in rugged phones, the problems of easy damage to FPCs and easy damage during manual adjustment have been solved, achieving stable assembly and efficient production of FPCs, extending the service life of equipment, and improving the user experience.

CN224036566UActive Publication Date: 2026-03-24SHENZHEN GUANQUN ELECTRONICS CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-14
Publication Date
2026-03-24

AI Technical Summary

Technical Problem

In existing technologies, the FPC of rugged phones loses its flexibility after being thickened and widened, leading to assembly difficulties, easy damage, and affecting the phone's waterproof and dustproof performance and lifespan. At the same time, manually adjusting the connectors is prone to damage, increasing production and maintenance costs and reducing user experience.

Method used

The FPC is designed with L-shaped bends, pressure-bearing reinforcing ribs, and arc-shaped clips to ensure that it is not easily damaged during assembly. The embedded posts and hooks facilitate the positioning and adjustment of the connectors, reducing manual handling injuries and improving assembly efficiency and user experience.

Benefits of technology

It effectively prevents FPC from breaking during assembly, improves production efficiency and equipment reliability, extends service life, reduces production and maintenance costs, and enhances user experience.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a three-proofing mobile phone high-capacity FPC (Flexible Printed Circuit) anti-breakage fast-charging battery, which relates to the technical field of fast-charging batteries and comprises a three-proofing mobile phone main body, a fast-charging battery main body is fixedly adhered inside the three-proofing mobile phone main body, and the performance of the three-proofing mobile phone is improved by adopting an L-shaped bent line. A large-capacity battery exceeding 20000 milliamperes is adopted, a 120 W fast charging technology is supported, meanwhile, the thickness of an FPC (flexible printed circuit board) is increased to 0.25 mm, the width of the FPC is widened to 7 mm, the thickened and widened FPC can become relatively hard, the due flexibility characteristic of a flexible board is lost, the FPC is difficult to be smoothly attached to a complex space in equipment, and the problem that the thickness of the FPC is too large is solved. In the prior art, a mobile phone is easy to be folded, deformed and even fractured due to improper operation, the internal structure of the mobile phone needs to be redesigned in order to accommodate a hardened FPC (Flexible Printed Circuit), the original limited assembly space is occupied, and the mobile phone is undoubtedly a severe challenge for a three-proofing mobile phone pursuing a compact layout.
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Description

TECHNICAL FIELD

[0001] The utility model relates to fast charging battery technical field especially relates to three proofings mobile phone large capacity FPC anti -bending loss fast charging battery. BACKGROUND

[0002] Three proofings mobile phone refers to the mobile phone with waterproof, dustproof and anti -drop function, three proofings mobile phone usually adopts multiple waterproof technology, such as sealed interface, waterproof adhesive bandage, waterproof film etc., to prevent water from entering the inside of mobile phone, three proofings mobile phone prevents dust from entering the inside of body through special design and material, thereby protecting electronic components from the influence of dust, three proofings mobile phone prevents dust from entering the inside of body through special design and material, thereby protecting electronic components from the influence of dust.

[0003] In the prior art, while improving the performance of three proofings mobile phone, adopting more than 20000 milliamperes hour large capacity battery and supporting 120W fast charging technology, if the thickness of FPC (flexible printed circuit board) is increased to 0.25mm and its width is widened to 7mm for the purpose of enhancing circuit support or other design considerations, although this brings certain improvement in structural stability, it also causes a series of problems in production and application, the thickened and widened FPC becomes relatively hard, losing the flexibility characteristics of flexible board, which leads to difficulties in smoothly fitting the FPC in the complex space inside the equipment during assembly, and easy to produce folds, deformation or even breakage due to improper operation, especially in three proofings mobile phone which has high requirements for sealing and durability, the damage of FPC not only affects the waterproof and dustproof performance of the mobile phone, but also causes instability of the internal circuit, thereby affecting the overall performance and service life of the mobile phone, from the perspective of production and assembly, the harder FPC increases the difficulty and time cost of assembly, reduces the production efficiency, sometimes even needs special tools or methods to avoid damage, which undoubtedly increases the production cost and management difficulty, and in the subsequent maintenance and disassembly process, the hardened FPC is also easy to be damaged due to improper operation, leading to the increase of maintenance cost and further affecting the maintainability and user satisfaction of the product, in addition, in order to accommodate the hardened FPC, the internal structure of the mobile phone also needs to be redesigned, which will occupy the limited assembly space, which is undoubtedly a serious challenge for three proofings mobile phone which pursues compact layout. SUMMARY

[0004] The utility model aims at solving the shortcomings in the prior art and provides a three proofings mobile phone large capacity FPC anti -bending loss fast charging battery.

[0005] In order to achieve the above object, the utility model discloses the following technical scheme: three proof mobile phone large capacity FPC prevents the loss of quick charging battery, including three proof mobile phone main part, the quick charging battery main part is glued and fixed in three proof mobile phone main part, the quick charging battery main part one end is fixed with the outgoing line end, the outgoing line end one end is equipped as L type bent wire, L type bent wire one end is fixed with the connector end, the connector end one end is fixed with the connector, the connector one end is fixed with three proof mobile phone main part inner wall.

[0006] Preferably, the connector side is provided with a connecting side groove, the connecting side groove inner wall is nested with an embedded column end, the embedded column end is fixed with a pressure bearing reinforcing rib on one side, the pressure bearing reinforcing rib top is fixed with a hanging buckle hook, the pressure bearing reinforcing rib top is fixed with a surface increasing frame, in the prior art, in order to ensure that the connector can be correctly installed in place, the staff often have to adjust its position with hand and exert a certain pressure to make it completely consistent with the target position, however, this manual adjustment and pressing process is very easy to cause accidental damage to the connector, because the strength and angle control of human hand is relatively limited, it is difficult to ensure that each pressing can be uniform and gentle, sometimes, too much force or improper angle leads to the internal structure of the connector being damaged, such as pin bending, breaking or contact point deformation, once the connector is damaged, its electrical performance and mechanical stability will be affected, and then directly threaten the overall operation reliability of the equipment, in the long run, these small damages will gradually accumulate, eventually leading to the service life of the equipment being greatly reduced, users will encounter frequent connection problems, unstable signal transmission and even equipment complete failure during use, which seriously affects the user experience and market reputation of the equipment, in view of such problems, the utility model adopts the installation pressure bearing reinforcing rib mode to solve, when the staff needs to install the connector, the embedded column end is embedded in the connecting side groove first, the pressure bearing reinforcing rib protects the connector, prevents it from being bent during transportation and installation, at the same time, the surface increasing frame provides more contact area, prevents the surface of the connector from being scratched, facilitates the staff to press, the hanging buckle hook can facilitate the staff to use tweezers and other clamping to adjust its position, achieves the effect of improving user experience.

[0007] Preferably, the quick flush battery body top is fixed with a fixed square, one side of the fixed square is fixed with a circular arc clamp, in the existing technology, in the assembly process of the three-proof mobile phone, the design of the connector end causes a significant problem due to the elasticity of the material, which is intended to provide better connection stability or buffering effect in some application scenarios, however, in the actual battery installation process, it brings not small trouble, when the staff tries to place the battery accurately and correctly to the specified position, it is found that due to the elastic properties of the connector end, it is often difficult to achieve close fitting between the connector end and the battery surface, this uncooperative phenomenon causes the connector end to have a certain activity space on the battery surface, so that the staff can not accurately limit the position of the battery during installation, in order to ensure that the battery and the connector end can be correctly connected, the staff needs to spend extra time and effort to adjust the position of the connector end, and even needs to try several times to achieve satisfactory results, this repeated adjustment process not only prolongs the installation time of the battery, reduces the overall work efficiency, but also increases the risk of error, for such problems, the utility model solves the problem by installing a circular arc clamp, when the staff installs the battery, the connector end is pressed towards the battery surface, when the connector end contacts the top far end of the circular arc clamp, the circular arc clamp is separated to both sides, after the fixed square rebounds, the circular arc clamp presses the connector end, so as to ensure the position and improve the work efficiency.

[0008] Preferably, the surface of the connector end is provided with a V-shaped line groove, and the top of the quick flush battery body is fixed with a positioning round piece, which realizes the quick positioning and position limitation of the connector end for the staff, and improves the user experience.

[0009] Preferably, the L-shaped bending line surface is fixed with an L-shaped limiting plate, and the bottom of the two ends of the L-shaped limiting plate is provided with an end bottom arc groove, which realizes the limitation of the bending angle of the L-shaped bending line through the L-shaped limiting plate, and the end bottom arc groove increases the bending length while having the bending ability, so as to improve the service life of the equipment.

[0010] Preferably, the top of the connector is provided with a positioning groove, which realizes the automatic positioning of the automatic equipment, and improves the work efficiency.

[0011] Preferably, the wire outlet end is fixed with a limiting rotation point on both sides of one end, and the surface of the limiting rotation point is fixed with one end of the quick flush battery body, which realizes the limitation of the rotation angle between the wire outlet end and the battery, prevents the fracture, and improves the service life of the equipment.

[0012] Beneficial effects:

[0013] 1. In existing technologies, while improving the performance of rugged phones by using high-capacity batteries exceeding 20,000 mAh and supporting 120W fast charging, increasing the thickness of the flexible printed circuit (FPC) to 0.25mm and widening it to 7mm to enhance circuit support or other design considerations, while bringing some structural stability improvements, also introduces a series of production and practical problems. The thickened and widened FPC becomes relatively rigid, losing the flexibility inherent in flexible boards. This makes it difficult for the FPC to fit smoothly into the complex internal space of the device during assembly, easily leading to creases, deformation, or even breakage due to improper handling. Especially in rugged phones, where sealing and durability are extremely important, damage to the FPC not only affects the phone's waterproof and dustproof performance but also causes instability in the internal circuitry, thus impacting the overall performance and lifespan of the phone. From a production and assembly perspective, the rigider FPC increases assembly difficulty and time costs, reduces production efficiency, and sometimes even requires specialized tools or techniques to avoid damage. This increases production costs and management difficulty. Furthermore, the hardened FPC is easily damaged by improper handling during subsequent maintenance and disassembly, leading to increased repair costs and further impacting product maintainability and user satisfaction. Additionally, accommodating the hardened FPC requires redesigning the phone's internal structure, occupying limited assembly space. This poses a significant challenge for rugged phones aiming for a compact layout. To address these issues, this invention employs an L-shaped bend design. The FPC for the high-capacity fast-charging battery in rugged phones is thicker and wider than ordinary batteries, making it prone to deformation, springback, or breakage during bending, and causing pulling damage during assembly and disassembly. The battery FPC is designed with an L-shaped bend at the bottom of the battery, away from the connector end, allowing for better fit with the edge of the fast-charging battery body and preventing damage. Furthermore, the FPC's design with the cable exit point away from the connector end enables effective pulling during assembly, reducing battery defects. The assembly structure does not require additional space, thus improving equipment lifespan and operability.

[0014] 2、In the prior art, in order to ensure that the connector can be correctly installed in place, the worker often has to adjust its position by hand and apply a certain pressure to make it completely match the target position, however, such a manual adjustment and pressing process is extremely easy to cause accidental damage to the connector, because the force and angle control of the human hand is relatively limited, it is difficult to ensure that each pressing is uniform and gentle, sometimes, excessive force or improper angle leads to the internal structure of the connector being damaged, such as pin bending, breaking or contact point deformation, etc., once the connector is damaged, its electrical performance and mechanical stability will be affected, thereby directly threatening the overall operation reliability of the equipment, over a long period of time, these small damages will gradually accumulate, eventually leading to a significant reduction in the service life of the equipment, users will encounter frequent connection problems, unstable signal transmission or even complete failure of the equipment during use, which seriously affects the user experience and market reputation of the equipment, in view of such problems, the utility model solves the problem by installing a pressure-bearing reinforcing rib, when the worker needs to install the connector, first embed the embedded column end into the connection side groove, so that the pressure-bearing reinforcing rib protects the connector and prevents it from being bent during transportation and installation, meanwhile, the increased pressure frame provides more contact area, which prevents the surface of the connector from being scratched and facilitates the worker to press, the hanging buckle hook can facilitate the worker to use tweezers or other clamps to adjust the position, thereby improving the user experience.

[0015] 3、In the prior art, in the assembly process of the three-proof mobile phone, the design of the connector end causes a significant problem due to its elastic material, this elasticity is intended to provide better connection stability or buffering effect in some application scenarios, however, in the actual battery installation process, it brings not a small amount of trouble, when the worker tries to accurately place the battery to the specified position, it is found that due to the elastic properties of the connector end, it is often difficult to achieve close fitting between the connector end and the battery surface, this uncooperative phenomenon causes the connector end to have a certain activity space on the battery surface, thereby making it difficult for the worker to accurately limit the position of the battery during installation, in order to ensure that the battery and the connector end can be correctly connected, the worker needs to spend extra time and effort to adjust the position of the connector end, and even needs to try several times to achieve satisfactory results, such a repeated adjustment process not only prolongs the installation time of the battery, reduces the overall work efficiency, but also increases the risk of error, in view of such problems, the utility model solves the problem by installing an arc clamp, when the worker installs the battery, the connector end is pressed towards the battery surface, when the connector end contacts the top distal end of the arc clamp, the arc clamp is separated to both sides, and then fixed back to rebound, so that the arc clamp presses the connector end, thereby ensuring its position, thereby improving the work efficiency. BRIEF DESCRIPTION OF DRAWINGS

[0016] Figure 1The utility model discloses a three -dimensional structure schematic diagram of connector end.

[0017] Figure 2 The utility model discloses a three -dimensional structure schematic diagram of connector end.

[0018] Figure 3 The utility model discloses a three -dimensional structure schematic diagram of connector end.

[0019] Figure 4 The utility model discloses a three -dimensional structure schematic diagram of connector end.

[0020] Figure 5 The utility model discloses a three -dimensional structure schematic diagram of connector end.

[0021] Figure 6 The utility model discloses a three -dimensional structure schematic diagram of connector end.

[0022] Figure 7 The utility model discloses a three -dimensional structure schematic diagram of connector end.

[0023] Figure 8 The utility model discloses a three -dimensional structure schematic diagram of connector end.

[0024] Legend:

[0025] 1, three -proof mobile phone main body;2, fast -charge battery main body;201, connector end;202, outgoing line end;203, connector;204, L type bent line;3, connects side groove;301, embedded column end;302, pressure -bearing reinforcing rib;303, hangs the hook;304, increases the face pressure frame;4, fixed square;401, circular arc clamp head;5, V type line groove;501, positioning round piece;6, positioning groove;7, L type restriction board;701, end bottom arc groove;8, limit rotation point. DETAILED DESCRIPTION

[0026] In order to make the technical means, creation features, purposes and effects of the utility model easy to understand, the utility model is further described below in combination with specific embodiments and drawings, but the following embodiments are only preferred embodiments of the utility model, not all. Based on the embodiments in the embodiment, other embodiments obtained by those skilled in the art without creative labor all belong to the protection scope of the utility model.

[0027] The specific embodiments of the utility model are described below in combination with the drawings. Specific embodiments:

[0029] Reference Figures 1-8, the three-proof mobile phone large-capacity FPC anti-bending quick charging battery, including three-proof mobile phone main body 1, three-proof mobile phone main body 1 inside adhesive fixed with fast charging battery main body 2, fast charging battery main body 2 one end fixed with line end 202, line end 202 one end is provided with L type bend line 204, L type bend line 204 one end is fixed with connector end 201, connector end 201 one end is fixed with connector 203, connector 203 one end is fixed with three-proof mobile phone main body 1 inner wall. The connector 203 side is provided with a connecting side slot 3, the connecting side slot 3 inner wall is nested and fixed with an embedded column end 301, the embedded column end 301 one side is fixed with a bearing reinforcing rib 302, the bearing reinforcing rib 302 top is fixed with a hanging buckle hook 303, the bearing reinforcing rib 302 top is fixed with a face increasing frame 304, in order to ensure that the connector 203 can be correctly installed in place, the staff often have to adjust its position with hand and exert a certain pressure to make it completely consistent with the target position, however, this manual adjustment and pressing process is easy to cause accidental damage to the connector 203, because the strength and angle control of human hand is relatively limited, it is difficult to ensure that every time of pressing can be uniform and gentle, sometimes, too much force or improper angle leads to the internal structure of the connector 203 damaged, such as pin bending, breaking or contact point deformation, once the connector 203 is damaged, its electrical performance and mechanical stability will be affected, and then directly threatens the overall operation reliability of the equipment, in the long run, these small damages will gradually accumulate, eventually leading to the service life of the equipment greatly reduced, the user will encounter frequent connection problems, unstable signal transmission and even equipment failure in the use process, which seriously affects the user experience and market reputation of the equipment, the installation of bearing reinforcing rib 302 solves the problem, realizes that when the staff needs to install the connector 203, the embedded column end 301 is embedded in the connecting side slot 3 first, the bearing reinforcing rib 302 protects the connector 203, prevents it from bending during transportation and installation, at the same time, the face increasing frame 304 provides more contact area, prevents the surface of the connector 203 from being scratched, and facilitates the staff to press, the hanging buckle hook 303 can facilitate the staff to use tweezers and other clamping to adjust its position, achieves the effect of improving user experience.

[0030] The top of the quick flash battery body 2 is fixed with a fixed square 4, one side of the fixed square 4 is fixed with a circular arc clamp 401. In the assembly process of the three-proof mobile phone, the design of the connector end 201 causes a significant problem due to its material elasticity. This elasticity is intended to provide better connection stability or buffering effect in some application scenarios. However, in the actual battery installation process, it has caused not small trouble. When the staff tries to place the battery accurately and correctly to the specified position, it is found that due to the elastic properties of the connector end 201, it is often difficult to achieve close fitting between the connector end 201 and the battery surface. This disobedient phenomenon causes the connector end 201 to have a certain activity space on the battery surface, so that the staff can accurately limit the position of the battery during installation. In order to ensure that the battery and the connector end 201 can be correctly connected, the staff needs to spend extra time and effort to adjust the position of the connector end 201, and even needs to try several times to achieve satisfactory results. This repeated adjustment process not only prolongs the installation time of the battery, reduces the overall work efficiency, but also increases the risk of error. The installation of the circular arc clamp 401 solves the problem, which realizes that when the staff installs the battery, the connector end 201 is pressed towards the battery surface, and when the connector end 201 contacts the top of the circular arc clamp 401, the circular arc clamp 401 is separated to both sides. After the fixed square 4 rebounds, the circular arc clamp 401 presses the connector end 201, so as to ensure its position and improve the work efficiency. The surface of the connector end 201 is provided with a V-shaped line groove 5, and the top of the quick flash battery body 2 is fixed with a positioning circular piece 501, which realizes the convenience of the staff to quickly position and limit the position of the connector end 201, and improves the user experience. The surface of the L-shaped bending line 204 is fixed with an L-shaped limiting plate 7, and the bottom of both ends of the L-shaped limiting plate 7 is provided with an end bottom arc groove 701, which realizes the limitation of the bending angle of the L-shaped bending line 204 through the L-shaped limiting plate 7. The end bottom arc groove 701 enables the two ends of the L-shaped bending line 204 to have bending ability while increasing the bending length, thereby improving the service life of the equipment. The top of the connector 203 is provided with a positioning groove 6, which realizes the automatic positioning of the automatic equipment and improves the work efficiency. One end of the wire outlet end 202 is fixed with a limit rotation point 8 on both sides, and the surface of the limit rotation point 8 is fixed with the one end of the quick flash battery body 2, which realizes the limitation of the rotation angle between the wire outlet end 202 and the battery, prevents breakage, and improves the service life of the equipment.

[0031] The utility model discloses a working principle: three -proof mobile phone high -capacity fast -charging battery FPC is thicker and wider than ordinary battery, and is easy to deform and rebound or break when bending, and assembling and disassembling will have the damage of pulling, battery FPC is designed as battery bottom end L type bend line 204L character shape far from connector end 201, can better with fast -charging battery main part 2 edge adhesion, prevent damage, in addition, battery FPC is designed as the one end of outgoing line end 202 far from connector end 201, make that assembling operation turn over has realized effective pulling, reduce production battery bad, assembling structure will not have increase space, when the staff needs to install connector 203, first embeds the column end 301 in the connection side groove 3, makes pressure -bearing reinforcing rib 302 protect connector 203, prevents its bending in the transportation and installation process, and simultaneously increases the face pressure frame 304 and provides more contact area, prevents the surface scratch of connector 203 simultaneously, and the staff is convenient to press, and the hanging buckle hook 303 can be convenient for the staff to use pincers and the like and adjust its position.

[0032] In the utility model, unless another definite provision and limitation, first feature is "on" or "under" second feature can include that first and second features are direct contact, also can include that first and second features are not direct contact but contact through other feature between them. Moreover, first feature "on", "above" and "upper surface of" second feature includes that first feature is directly above and obliquely above second feature, or only indicates that first feature is higher than second feature in horizontal height. First feature "under", "below" and "lower surface of" second feature includes that first feature is directly below and obliquely below second feature, or only indicates that first feature is lower than second feature in horizontal height.

[0033] The basic principle, main features and advantages of the utility model are shown and described above. The skilled in the art should understand that the utility model is not limited by the above-mentioned embodiments, and the above-mentioned embodiments and the description in the specification are only preferred examples of the utility model and are not used to limit the utility model, and various changes and improvements of the utility model can be made without departing from the spirit and scope of the utility model, and these changes and improvements all fall within the scope of the claimed utility model. The scope of protection of the utility model is defined by the appended claims and their equivalents.

Claims

1. A high-capacity FPC anti-breakage fast-charging battery for rugged mobile phones, comprising a rugged mobile phone body (1), wherein a fast-charging battery body (2) is glued and fixed inside the rugged mobile phone body (1), characterized in that: One end of the fast-charging battery body (2) is fixed with a wire outlet (202), one end of the wire outlet (202) is set as an L-shaped bend (204), one end of the L-shaped bend (204) is fixed with a connector end (201), one end of the connector end (201) is fixed with a connector (203), and one end of the connector (203) is fixed to the inner wall of the rugged phone body (1).

2. The rugged, high-capacity FPC anti-breakage fast-charging battery for mobile phones according to claim 1, characterized in that: The connector (203) has a connecting side groove (3) on its side. A stud end (301) is nested and fixed in the inner wall of the connecting side groove (3). A pressure-bearing reinforcing rib (302) is fixed on one side of the stud end (301). A hook (303) is fixed on the top of the pressure-bearing reinforcing rib (302). A pressure-enhancing frame (304) is fixed on the top of the pressure-bearing reinforcing rib (302).

3. The rugged, high-capacity FPC anti-breakage fast-charging battery for mobile phones according to claim 1, characterized in that: The fast-charging battery body (2) has a fixed clamp (4) on its top, and an arc-shaped clip (401) is fixed on one side of the fixed clamp (4).

4. The rugged, high-capacity FPC anti-breakage fast-charging battery for mobile phones according to claim 1, characterized in that: The connector end (201) has a V-shaped branch groove (5) on its surface, and the fast-charging battery body (2) has a positioning round piece (501) fixed on its top.

5. The rugged, high-capacity FPC anti-breakage fast-charging battery for mobile phones according to claim 1, characterized in that: An L-shaped limiting plate (7) is fixed on the surface of the L-shaped bend (204), and an end bottom arc groove (701) is provided at both ends of the L-shaped limiting plate (7).

6. The rugged, high-capacity FPC anti-breakage fast-charging battery for mobile phones according to claim 1, characterized in that: The connector (203) has a positioning groove (6) on its top.

7. The rugged, high-capacity FPC anti-breakage fast-charging battery for mobile phones according to claim 1, characterized in that: Both sides of the outlet end (202) are fixed with limited rotation points (8), and the surface of the limited rotation points (8) is fixed to one end of the fast charging battery body (2).