Energy recovery device and vehicle

By setting a drive connection between a follower wheel and a generator on the rotating wheel, energy recovery is achieved, solving the problem of high energy consumption in the follower part of the vehicle, improving the vehicle's range and reducing operating costs.

CN224037208UActive Publication Date: 2026-03-24SHANGHAI XIRE ENERGY VEHICLE CO LTD +2
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-12
Publication Date
2026-03-24

AI Technical Summary

Technical Problem

When a vehicle with a servo motor is in motion, the servo motor only provides support, resulting in higher energy consumption of the vehicle, affecting its range and increasing operating costs.

Method used

A follower wheel is fixedly installed on the rotating wheel. The motion of the follower wheel is transmitted to the generator through a transmission component, thereby generating electricity and storing electrical energy and reducing energy consumption.

Benefits of technology

By passively recovering energy, electricity is generated and stored, reducing the vehicle's overall energy consumption, increasing range, and lowering operating costs.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN224037208U_ABST
    Figure CN224037208U_ABST
Patent Text Reader

Abstract

The utility model discloses an energy recovery device and a vehicle, the energy recovery device mainly comprises a rotating wheel, a generator and a transmission piece, the rotating wheel is used for contacting with the ground, a follower wheel is arranged in the axial direction of the rotating wheel, the central axis of the follower wheel and the central axis of the rotating wheel are collinear, and the radius of the follower wheel is smaller than that of the rotating wheel; the generator is in transmission connection with the follower wheel through the transmission part, the follower wheel drives a rotor in the generator to operate to generate electric energy when rotating, and the motor is communicated to the battery pack through a transmission cable to store the electric energy. The follow-up wheel is driven to move through the passive movement of the rotating wheel, the mechanical movement of the follow-up wheel is transmitted into the generator through the transmission piece to drive the generator to generate electricity, electric energy is stored to supplement energy consumption of a vehicle, passive energy recovery is achieved, and the vehicle using cost of the vehicle with a follow-up part is reduced.
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Description

TECHNICAL FIELD

[0001] The utility model relates to energy recovery equipment technical field, especially in kind energy recovery device and vehicle. BACKGROUND

[0002] At present, for most vehicles with dragging parts, such as washing and sweeping vehicles, flatbed trailers and the like, the following parts without power need to be provided with casters at the bottom, and the dragging operation is realized through the power vehicle. In the movement process of the following part, the caster only provides support, and the following part is a simple energy consumption component, which will cause large energy consumption of the power vehicle, affect the endurance of the vehicle and increase the use cost of the vehicle.

[0003] Therefore, how to reduce the use cost of the vehicle with the following part is a technical problem to be solved by the person skilled in the art. UTILITY MODEL CONTENT

[0004] Therefore, the utility model aims at providing an energy recovery device to reduce the use cost of the vehicle with the following part.

[0005] Another object of the utility model is to provide a vehicle comprising the above-mentioned energy recovery device.

[0006] To achieve the above-mentioned object, the utility model provides the following technical scheme:

[0007] An energy recovery device comprises:

[0008] A rotating wheel is used to contact with the ground, and a following wheel is fixedly arranged on the axial direction of the rotating wheel, the center axis of the rotating wheel is collinear with the following wheel, and the radius of the following wheel is smaller than that of the rotating wheel;

[0009] A generator and a transmission part, the generator is in transmission connection with the following wheel through the transmission part, the following wheel drives the rotor in the generator to run when rotating to generate electric energy, and the generator is communicated to a battery pack through a transmission cable to store electric energy.

[0010] Preferably, in the above-mentioned energy recovery device, one following wheel is arranged on each side of the axial direction of the single rotating wheel.

[0011] Preferably, in the above-mentioned energy recovery device, the two following wheels on the single rotating wheel simultaneously drive one generator to generate electricity, or,

[0012] The two following wheels on the single rotating wheel are respectively in transmission connection with one generator.

[0013] Preferably, in the energy recovery device, the radius of the follower wheel is 1 / 3-1 / 2 of the radius of the rotating wheel.

[0014] Preferably, in the energy recovery device, the outer ring wall surface of the rotating wheel is provided with anti-skid lines.

[0015] Preferably, in the energy recovery device, the follower wheel is a gear with protruding teeth on the outer periphery, and the transmission member is a chain engaged with the follower wheel.

[0016] Preferably, in the energy recovery device, the follower wheel is a roller structure, and the transmission member is a transmission belt kept in tension.

[0017] A vehicle with a follower part provided with the energy recovery device of any one of the above embodiments at the position in contact with the ground.

[0018] Preferably, in the vehicle, a load-carrying platform is provided on the follower part for carrying a load to press the rotating wheel against the ground.

[0019] Preferably, in the vehicle, the battery pack is independently provided on the follower part, or the battery pack is a power supply battery pack of the power part of the vehicle.

[0020] As can be seen from the above technical solutions, the energy recovery device provided by the present application can drive the generator to generate electricity and store electric energy by fixing the follower wheel on the rotating wheel in contact with the ground and driven to move, so that the follower wheel can move with the rotating wheel, the follower wheel has a small radius to not affect the normal operation of the rotating wheel, and the mechanical movement is transmitted to the generator through the transmission member to drive the generator to generate electricity and store electric energy. The passive energy recovery generates electric energy and stores it during the operation of the rotating wheel, which supplements the electric energy consumption of the whole vehicle and reduces the use cost of the vehicle with the follower part. BRIEF DESCRIPTION OF DRAWINGS

[0021] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the drawings needed in the description of the embodiments or the prior art will be briefly introduced. Obviously, the drawings in the following description are only some embodiments of the present application, and other drawings can be obtained by those skilled in the art without creative labor.

[0022] Figure 1 The energy recovery device structure schematic diagram provided by the embodiments of the present application;

[0023] Figure 2 The structure schematic diagram of the rotating wheel and the follower wheel;

[0024] Figure 3 Part structure diagram of vehicle is provided for the embodiment of the utility model.

[0025] Among them, 10 - rotating wheel; 20 - follow-up wheel; 30 - generator; 40 - transmission member; 50 - transmission cable; 60 - battery pack; 710 - follow-up part; 720 - power part. DETAILED DESCRIPTION

[0026] The core of the utility model lies in the energy recovery device to reduce the use cost of the vehicle with follow-up part.

[0027] Another purpose of the utility model is to provide a kind of vehicle comprising the energy recovery device described above.

[0028] In order to make the person in the art better understand the utility model scheme, the following referring to the drawings to the utility model embodiment is described, and in addition, the following shown embodiment does not have any limiting effect on the utility model content recited in claim.In addition, the constitution represented in the following embodiment is not limited to the solution scheme of the utility model recited in claim.

[0029] As Figure 1 And Figure 2 As shown in the utility model embodiment provided by the energy recovery device, it mainly includes rotating wheel 10, generator 30 and transmission member 40, wherein, rotating wheel 10 is used to bear the follow-up part 710 of vehicle, and directly contact with ground, in the process of vehicle movement, rotating wheel 10 will continuously rotate to drive follow-up part 710 displacement due to the friction with ground.Rotating wheel 10 is fixedly provided with follow-up wheel 20 in the circumferential direction, and follow-up wheel 20 synchronously rotates in the process of rotating wheel 10 rotation, to be used as the action component of energy recovery.And need to be explained, in order to make the movement of follow-up wheel 20 be regular concentric rotation movement, to ensure the stability and high efficiency of power transmission, follow-up wheel 20 and the center axis of rotating wheel 10 are arranged in line, to make follow-up wheel 20 can and rotating wheel 10 with same axis as rotating center realize rotation movement.

[0030] It should be noted that, in order to avoid the problem that the rotating wheel 10 bumps the follow wheel 20 during movement on the ground with some unevenness, and causes the energy recovery to fail, in the energy recovery device provided in the embodiment of the utility model, the size of the follow wheel 20 is smaller than the radius size of the rotating wheel 10, so as to provide a certain allowance for the contact height of the rotating wheel 10 with the ground, and when the rotating wheel 10 is sunk into the ground under some operating conditions, the follow wheel 20 with smaller radius can keep a distance from the ground, and keep smooth rotating movement to make the energy recovery process proceed smoothly.

[0031] Further, the structure matched with the rotating wheel 10 and the follow wheel 20 is the generator 30 and the transmission member 40, wherein the transmission member 40 is used to realize the transmission connection between the generator 30 and the follow wheel 20, so as to transmit the rotating movement energy of the follow wheel 20 to the generator 30, and recover the kinetic energy through the generator 30. Specifically, when the follow wheel 20 rotates under the driving of the rotating wheel 10, it directly drives the rotor in the generator 30 through the transmission of the transmission member 40, or drives the rotor in the generator 30 through the transmission structure, and the generator 30 converts the mechanical movement of the rotor into electric energy by using the electromagnetic induction principle. At the same time, the generator 30 is connected with the battery pack 60 through the transmission cable 50, so that the electric energy generated in the generator 30 can be transmitted to the battery pack 60 in time through the transmission cable 50, and the effective storage of electric energy is realized. The above-mentioned energy recovery device is based on the rotating wheel 10, has a compact structure, and cleverly utilizes the mechanical energy in the movement of the vehicle, and efficiently converts it into electric energy, so as to supplement the energy of the battery pack 60, thereby improving the utilization rate of energy, reducing the electric energy consumption of the vehicle, and further reducing the vehicle use cost.

[0032] Further, in order to improve the energy recovery efficiency of the energy recovery device, in some embodiments of the utility model, one follow wheel 20 is arranged on each side of the single rotating wheel 10 in the axial direction, so that the follow wheels 20 on both sides can simultaneously receive the power transmission from the rotating wheel 10 during the rotating process of the rotating wheel 10, and due to the symmetry of the follow wheels 20 on both sides, their stress is more balanced, which helps to improve the operation stability and reliability of the whole device, and improve the stability in the energy recovery process. Compared with the case that only one follow wheel 20 is arranged on one side, the structure of the double follow wheels 20 can significantly improve the energy recovery efficiency, the follow wheels 20 on both sides can simultaneously transmit mechanical energy to the subsequent power generation device, so that the generator 30 can obtain more mechanical energy and convert it into electric energy in unit time, thereby increasing the output of electric energy and improving the overall performance of the energy recovery device.

[0033] And on the basis of the above embodiment, for two follow-up wheels 20 symmetrically arranged on the single rotating wheel 10, they can be simultaneously connected with a generator 30 in transmission, to drive the power generation of a single generator 30, and the power of the two follow-up wheels 20 converges to a generator 30, so that the generator 30 can receive more mechanical power input, thereby generating more electric energy in unit time. Similarly, the two follow-up wheels 20 on the single rotating wheel 10 are respectively connected with a generator 30 in transmission, and the independent transmission configuration can present two sets of power generation systems. When one of the transmission chains fails or one of the generators 30 needs maintenance, the other transmission chain and generator 30 can still work normally, thereby improving the continuity of the entire energy recovery device. In addition, it should be noted that when the electric energy in the energy recovery device directly drives part of the structure of the vehicle, the independently arranged structure can also flexibly adjust the power output of each generator 30 according to actual needs, so as to adapt to different load conditions, so that the energy recovery device can maintain good operating state under various complex conditions.

[0034] Further, in the energy recovery device provided by the embodiment of the utility model, the radius of the follow-up wheel 20 is set to 1 / 3-1 / 2 of the radius size of the rotating wheel 10. Within the above range, the rotating wheel 10 has sufficient ground matching allowance, so that the follow-up wheel 20 can rotate stably without being affected by the ground condition, while maintaining the compactness of the rotating wheel 10 and the follow-up wheel 20, so as to facilitate the arrangement of the energy recovery device. From the perspective of mechanical energy transmission efficiency, appropriate radius ratio can reduce the loss of energy in the transmission process, and ensure that more mechanical energy is effectively transmitted to the generator 30 part.

[0035] Considering that the operation basis of the energy recovery device provided by the embodiment of the utility model is the rotating movement of the rotating wheel 10 relative to the ground, therefore, in some embodiments of the utility model, the outer ring wall surface of the rotating wheel 10 is also provided with anti-skid lines, which enhances the friction between the rotating wheel 10 and the ground, prevents the rotating wheel 10 from slipping due to wet ground or other reasons during the movement of the vehicle or other equipment, and ensures that the rotating wheel 10 can rotate stably, providing reliable mechanical energy input for the subsequent energy recovery process.

[0036] And it should be noted that the anti-skid lines can be arranged in various ways, such as pressing regular pattern on the surface of the rotating wheel 10, or pasting a layer of anti-skid material with high friction coefficient.

[0037] Further, for the transmission of the follow-up wheel 20 and the transmission member 40, in some embodiments of the utility model, the follow-up wheel 20 is a gear with protruding teeth on the outer periphery, and the transmission member 40 is a chain that meshes with the gear, the meshing of the protruding teeth on the gear and the chain is close and accurate, which can ensure the stability and accuracy of power transmission, and avoid the risk of relative sliding between the follow-up wheel 20 and the transmission member 40, so that the power can be efficiently transmitted to the generator 30, reducing the loss and fluctuation of energy in the transmission process, and ensuring the stable operation of the generator 30 and the stable generation of electric energy; secondly, the transmission structure of the gear and the chain has a large carrying capacity, which can adapt to the transmission demand of high torque, and the energy recovery device can ensure reliability and durability when facing large mechanical energy input.

[0038] And in some other embodiments of the utility model, the follow-up wheel 20 is a roller structure, and the transmission member 40 is a transmission belt in a tensioned state, the surface of the follow-up wheel 20 of the roller structure is smooth and cylindrical or slightly arc-shaped, which helps to reduce the friction loss and wear degree between the transmission belt, and prolong the service life of the transmission part. The transmission belt always maintains a proper tensioning state under the action of the tensioning device, so as to ensure that enough friction force can be generated between the roller and the transmission belt to transmit power. It should be noted that the transmission mode of the roller and the transmission belt has the characteristics of stable operation and low noise, so that the energy recovery device is more quiet and stable during operation, reducing the energy loss and mechanical failure risk caused by vibration or impact of the transmission part.

[0039] Further, as shown in Figure 3 The utility model discloses a kind of vehicles, the vehicle includes power part 720 and follow-up part 710, follow-up part 710 is contacted with ground and its position contacted with ground is provided with the energy recovery device of any one embodiment provided above, to drive generator 30 to generate electricity using the mechanical energy generated when follow-up part 710 is contacted with ground and rotates in the moving process of vehicle, convert mechanical energy into electric energy and store in battery pack 60. And it needs to be explained that, since the energy recovery device has the technical effect provided in any one embodiment above, the vehicle also has the technical effect provided in any one embodiment above, which will not be repeated here.

[0040] Further, in order to improve the stability of the energy recovery device during the movement of the follow-up part 710, in some embodiments of the utility model, a bearing platform is additionally arranged on the follow-up part 710 for bearing heavy objects according to operation requirements. When heavy objects are placed on the bearing platform, the weight of the heavy objects is transmitted to the rotating wheel 10 through the structure of the follow-up part 710, so that greater pressure is generated between the rotating wheel 10 and the ground, thereby increasing the friction between the two, significantly improving the grip performance of the rotating wheel 10 on the ground, preventing the rotating wheel 10 from slipping during vehicle driving, ensuring that the rotating wheel 10 can stably rotate, and further ensuring that the energy recovery device can continuously and effectively recover mechanical energy and convert it into electrical energy.

[0041] In addition, the presence of the bearing platform also increases the versatility of the vehicle to meet the needs of some special transportation or operation scenarios. For example, in a logistics distribution vehicle, the bearing platform can be used to place goods, and the weight of the goods can be used to optimize the energy recovery effect, while not affecting the transportation function of the goods, realizing the organic combination of energy recovery and goods transportation, and improving the overall use value and economic benefit of the vehicle.

[0042] Further, in the vehicle provided in the embodiments of the utility model, the battery pack 60 for receiving the energy generated by the energy recovery device can be independent of the follow-up part 710, that is, the battery pack 60 is specially used for storing the electrical energy generated by the energy recovery device, and a relatively independent energy recovery and storage system is formed. According to the power generation capacity of the energy recovery device and the actual use requirements, the capacity and specifications of the battery pack 60 can be flexibly configured, and are not limited by the power system of other parts of the vehicle. At the same time, the independent battery pack 60 is also convenient for maintenance, replacement and upgrading, and the reliability and maintainability of the entire energy recovery system are improved.

[0043] In other embodiments of the utility model, the battery pack 60 can also be the power supply battery pack 60 of the vehicle power part 720, that is, the electrical energy generated by the energy recovery device is directly supplemented into the power battery pack 60 of the vehicle, combined with the original power energy system of the vehicle, to directly improve the power reserve of the power battery pack 60 of the vehicle, and directly improve the use efficiency of the battery pack 60 of the vehicle.

[0044] The terms "first", "second", "left side" and "right side" and the like in the specification and claims of the utility model and the above drawings are used to distinguish different objects, and are not used to describe a specific order. In addition, the terms "include" and "have" and any variations thereof are intended to cover non-exclusive inclusion. For example, a process, method, system, product or device including a series of steps or units is not limited to the listed steps or units, but can include steps or units not listed.

[0045] The above description of disclosed embodiments enables one of ordinary skill in the art to make or use the application. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein can be applied to other embodiments without departing from the spirit or scope of the application. Thus, the present application is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. An energy recovery device, characterized in that, include: A rotating wheel is used to contact the ground. A follower wheel is fixedly installed on the axial direction of the rotating wheel. The follower wheel is collinear with the central axis of the rotating wheel, and the radius of the follower wheel is smaller than the radius of the rotating wheel. The generator and the transmission components are provided. The generator is connected to the follower wheel via the transmission components. When the follower wheel rotates, it drives the rotor in the generator to generate electrical energy. The generator is connected to the battery pack via a transmission cable for energy storage.

2. The energy recovery device as described in claim 1, characterized in that, Each of the single rotating wheels has a follower wheel on each of its opposite sides along its axial direction.

3. The energy recovery device as described in claim 2, characterized in that, Two follower wheels on a single rotating wheel simultaneously transmit power to a generator, or... Each of the two follower wheels on a single rotating wheel is connected to a generator via a transmission.

4. The energy recovery device as described in claim 1, characterized in that, The radius of the follower wheel is 1 / 3 to 1 / 2 of the radius of the rotating wheel.

5. The energy recovery device as described in claim 1, characterized in that, The outer ring wall of the rotating wheel is provided with anti-slip texture.

6. The energy recovery device as described in claim 1, characterized in that, The follower wheel is a gear with protruding teeth on its outer circumference, and the transmission component is a chain that meshes with the follower wheel.

7. The energy recovery device as described in claim 1, characterized in that, The follower wheel is a roller structure, and the transmission component is a transmission belt that is kept taut.

8. A vehicle, characterized in that, It has a follower part, and the position where the follower part contacts the ground is provided with the energy recovery device according to any one of claims 1-7.

9. The vehicle as described in claim 8, characterized in that, The follower part is provided with a bearing platform, which is used to bear heavy objects to press the rotating wheel to the ground.

10. The vehicle as claimed in claim 8, characterized in that, The battery pack is independently installed in the follow-up part, or the battery pack is the power supply battery pack of the vehicle's power part.