Battery string discharging equipment
By employing a dual-transport mechanism working alternately and integrating a power-on detection component in the battery string unloading equipment, the problem of low work efficiency caused by the unloading method after battery string detection is solved, enabling continuous detection and storage, and improving detection accuracy and efficiency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-03
- Publication Date
- 2026-03-24
AI Technical Summary
The existing method of unloading battery strings after inspection results in excessively long inspection times and low work efficiency. In particular, the need for manual re-inspection due to possible inspection errors causes the printing equipment to stop and wait.
The battery string unloading equipment adopts a dual-transport mechanism that works alternately. It includes a first transport mechanism and a second transport mechanism, which are staggered in the height direction to realize continuous detection and storage of battery strings. A manual inspection station is set up for re-inspection, and an electrical detection component is integrated on the transport mechanism.
It enables continuous testing and storage of battery strings, avoiding downtime of printing equipment, improving work efficiency, enhancing testing accuracy and manual re-inspection efficiency, while reducing additional testing procedures.
Smart Images

Figure CN224037804U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The application belongs to the technical field of photovoltaic cell production equipment, and particularly relates to a cell string discharging device. BACKGROUND
[0002] In the production process of photovoltaic cells, after the cell string processing is completed, the cell string still needs to be detected. If the cell string is a qualified product, it is sent to a tray for storing qualified products. If the cell string is an unqualified product, it is sent to a tray for storing unqualified products. The current discharging mode after the cell string detection is generally to use a carrying mechanism to carry the cell string after printing glue to a detection station for detection, and then to the corresponding tray. Since the cell string detection may have a judgment error, manual re-inspection is generally required after the first detection of unqualified products, which leads to a long detection time. The cell string after printing glue needs to wait for the detection result of the previous repeated detection before being taken away by the carrying mechanism, which leads to the shutdown of the printing glue process for waiting, and the problem of low work efficiency. CONTENT OF THE UTILITY MODEL
[0003] The application aims to provide a cell string discharging device to solve the problem of low work efficiency of the existing printing glue equipment.
[0004] To achieve this purpose, the application adopts the following technical solutions:
[0005] The application provides a cell string discharging device, which comprises a first carrying mechanism, a second carrying mechanism, a detection mechanism, a first tray and a second tray, wherein:
[0006] The cell string discharging device is further provided with a detection station and a storage station. The detection mechanism is arranged at the detection station and is configured to implement appearance detection on the cell string at the detection station. The first tray and the second tray are arranged at the storage station. The first tray is configured to store qualified cell strings, and the second tray is configured to store unqualified cell strings.
[0007] The first carrying mechanism and the second carrying mechanism are configured to alternately pick up the cell string after printing glue in the printing glue equipment. The first carrying mechanism and the second carrying mechanism are further configured to move the picked cell string to the detection station for detection and carry the cell string to the first tray or the second tray according to the detection result of the detection mechanism.
[0008] The battery string discharging equipment provided by the application is provided with a first carrying mechanism and a second carrying mechanism. When the first carrying mechanism picks up the battery string after being coated with glue in the glue coating equipment and moves the picked battery string to a detection station for detection, the second carrying mechanism can pick up the next battery string after being coated with glue in the glue coating equipment, so that continuous detection and storage operation of the battery string after being coated with glue in the glue coating equipment is realized. Compared with the existing battery string carrying mechanism, the battery string carried by the first carrying mechanism does not need to wait for detection and storage to be completed, the glue coating equipment is avoided from stopping and waiting, and the work efficiency is improved.
[0009] Optionally, the second carrying mechanism and the first carrying mechanism are arranged in a staggered manner in the height direction.
[0010] By arranging the first carrying mechanism and the second carrying mechanism in a staggered manner in the height direction, not only is interference between the first carrying mechanism and the second carrying mechanism avoided when the battery string is carried, but also the space in the height direction of the equipment is fully utilized, and the layout is reasonable.
[0011] Optionally, the first carrying mechanism comprises a first mounting frame, a first driving assembly and a first picking assembly, wherein:
[0012] The first driving assembly is installed on the first mounting frame, the driving end of the first driving assembly is connected to the first picking assembly, the first picking assembly is configured to pick up or release the battery string, and the first driving assembly is configured to drive the first picking assembly to move transversely and to lift and lower, so as to drive the first picking assembly to pick up the battery string after being coated with glue and to move the picked battery string to the detection station and the storage station in sequence.
[0013] The second carrying mechanism comprises a second mounting frame, a second driving assembly and a second picking assembly, wherein:
[0014] The second driving assembly is installed on the second mounting frame, the driving end of the second driving assembly is connected to the second picking assembly, the second picking assembly is configured to pick up or release the battery string, and the second driving assembly is configured to drive the second picking assembly to move transversely and to lift and lower, so as to drive the second picking assembly to pick up the battery string after being coated with glue and to move the picked battery string to the detection station and the storage station in sequence.
[0015] By cooperation of the first driving assembly and the first picking assembly, the first picking assembly is driven to move horizontally and vertically, so that the first picking assembly moves to the discharging station of the rubber printing equipment to pick the battery string printed with rubber on the rubber printing equipment, and then moves the picked battery string to the detection station and the storage station in sequence to implement appearance detection on the battery string and store the battery string on the corresponding tray according to the detection result; by cooperation of the second driving assembly and the second picking assembly, the second picking assembly is driven to move horizontally and vertically, so that the second picking assembly moves to the discharging station of the rubber printing equipment to pick the battery string printed with rubber on the rubber printing equipment, and then moves the picked battery string to the detection station and the storage station in sequence to implement appearance detection on the battery string and store the battery string on the corresponding tray according to the detection result.
[0016] Optionally, a manual detection station is further arranged between the detection station and the storage station, and the first carrying mechanism and the second carrying mechanism are further configured to carry the unqualified battery string detected by the detection mechanism to the manual detection station to recheck the unqualified battery string by manual, and carry the battery string to the first tray or the second tray according to the rechecking result.
[0017] By arranging the manual detection station, manual rechecking on the unqualified battery string detected by the detection mechanism is realized, and the battery string is carried to the corresponding tray according to the rechecking result, so that the detection accuracy of the battery string is improved.
[0018] Optionally, the first driving assembly is further configured to drive the first picking assembly to rotate by a preset angle, and the second driving assembly is further configured to drive the second picking assembly to rotate by the preset angle, so that the battery string picked by the first picking assembly and the second picking assembly is rotated to a preset position convenient for manual observation.
[0019] By driving the first picking assembly to rotate by a preset angle by the first driving assembly and driving the second picking assembly to rotate by a preset angle by the second driving assembly, the battery string on the first picking assembly and the second picking assembly is rotated to a suitable angle convenient for manual observation, so that the efficiency of manual rechecking on the battery string is improved.
[0020] Optionally, the first driving assembly comprises a first horizontal movement driving member, a first horizontal movement seat, a first vertical movement driving member, a first vertical movement seat and a first rotation driving member, wherein:
[0021] The first horizontal movement driving member is installed on the first mounting frame, the driving end of the first horizontal movement driving member is connected with the first horizontal movement seat, the first horizontal movement driving member is configured to drive the first horizontal movement seat to move back and forth along the first direction, the fixed end of the first lifting driving member is installed on the first horizontal movement seat, the driving end of the first lifting driving member is connected with the first lifting seat, the first lifting driving member is configured to drive the first lifting seat to lift, the first picking assembly is rotatably installed on the first lifting seat, the first rotating driving member is installed on the first lifting seat, the driving end of the first rotating driving member is connected with the first picking assembly, and the first rotating driving member is configured to drive the first picking assembly to rotate by a preset angle.
[0022] The second driving assembly comprises a second horizontal movement driving member, a second horizontal movement seat, a second lifting driving member, a second lifting seat and a second rotating driving member, wherein:
[0023] The second horizontal movement driving member is installed on the second mounting frame, the driving end of the second horizontal movement driving member is connected with the second horizontal movement seat, the second horizontal movement driving member is configured to drive the second horizontal movement seat to move back and forth along the first direction, the fixed end of the second lifting driving member is installed on the second horizontal movement seat, the driving end of the second lifting driving member is connected with the second lifting seat, the second lifting driving member is configured to drive the second lifting seat to lift, the second picking assembly is rotatably installed on the second lifting seat, the second rotating driving member is installed on the second lifting seat, the driving end of the second rotating driving member is connected with the second picking assembly, and the second rotating driving member is configured to drive the second picking assembly to rotate by a preset angle.
[0024] The first horizontal movement driving member is configured to drive the first horizontal movement seat to move back and forth along the first direction, the first lifting driving member is configured to drive the first lifting seat to lift, and the first rotating driving member is configured to drive the first picking assembly to rotate, thereby achieving the driving of the first picking assembly to move horizontally, lift and rotate, and providing a first driving assembly which is simple in structure, easy to realize and stable and reliable in operation. The second horizontal movement driving member is configured to drive the second horizontal movement seat to move back and forth along the first direction, the second lifting driving member is configured to drive the second lifting seat to lift, and the second rotating driving member is configured to drive the second picking assembly to rotate, thereby achieving the driving of the second picking assembly to move horizontally, lift and rotate, and providing a second driving assembly which is simple in structure, easy to realize and stable and reliable in operation.
[0025] Optionally, the first picking assembly and the second picking assembly are identical in structure, and the first picking assembly comprises a support beam and a plurality of groups of suction accessories, wherein:
[0026] The support beam is rotatably installed on the corresponding first lifting seat, the support beam extends along a second direction, and the driving end of the first rotating driving member is connected with the corresponding support beam;
[0027] The plurality of groups of suction accessories are arranged side by side on the support beam along the second direction, each group of suction accessories is configured to adsorb or release a piece of battery sheet, and the first direction is perpendicular to the second direction.
[0028] By cooperation of the support beam and the plurality of groups of suction accessories, a first pickup assembly and a second pickup assembly for picking up the battery string by suction are provided, which are simple in structure and easy to implement; by arranging the plurality of groups of suction accessories on the support beam in parallel along the second direction, the battery string picked up by the first pickup assembly and the second pickup assembly extends along the second direction and is perpendicular to the transverse direction of the battery string, which is compact in structure and reasonable in layout.
[0029] Optionally, the first pickup assembly further comprises a power-on detection assembly configured to perform power-on detection on the battery string picked up by the first pickup assembly.
[0030] By arranging the first pickup assembly and the second pickup assembly to further comprise the power-on detection assembly, power-on detection on the battery string picked up by the first pickup assembly and the second pickup assembly is realized; meanwhile, the power-on detection assembly is integrated on the first pickup assembly and the second pickup assembly, so that the first pickup assembly and the second pickup assembly perform power-on detection on the battery string in the process of carrying the battery string, without the need to separately arrange a power-on detection process, which has the advantages of compact structure, high integration and improved detection efficiency of the battery string.
[0031] Optionally, the power-on detection assembly comprises two detection portions, a first detection portion is arranged at a first end of the support beam in the second direction, and a second detection portion is arranged at a second end of the support beam in the second direction, and the detection portion comprises an upper pressing head, a lower pressing head and a third driving member, wherein:
[0032] The upper pressing head is fixedly installed on the support beam and is electrically connected, the lower pressing head is located below the upper pressing head and is installed on the support beam in transverse movement and lifting along the second direction, and the driving end of the third driving member is connected to the lower pressing head, and the third driving member is configured to drive the lower pressing head to transversely move and lift, so as to clamp the end portion of the battery string picked up by the corresponding first pickup assembly through cooperation of the upper pressing head and the lower pressing head, and then make the upper pressing head contact the tab group of the end portion of the battery string, so that the upper pressing head is electrically connected with the tab group of the end portion of the battery string.
[0033] By driving the lower pressing head to transversely move and lift along the second direction through the third driving member, the end portion of the battery string picked up by the corresponding first pickup assembly or second pickup assembly is clamped, so that the upper pressing head is electrically connected with the tab group of the end portion of the battery string; by electrically connecting the upper pressing heads of the two detection portions with the tab groups of the two ends of the battery string along the second direction respectively, power-on detection on the battery string picked up by the first pickup assembly or the second pickup assembly is realized, which is simple in structure, stable and reliable in operation, and accurate in detection result.
[0034] Optionally, the picking ends of the first picking assembly and the second picking assembly are downward, the detection mechanism comprises two cameras, the two cameras are spaced apart along the second direction and have upward shooting ends, and the shooting ranges of the two cameras cover the battery string picked by the first picking assembly or the second picking assembly of the detection station.
[0035] By spacing apart the two cameras, it is ensured that the shooting ranges of the cameras cover the battery string picked by the first picking assembly or the second picking assembly, and the accuracy of the detection result is ensured; meanwhile, the picking ends of the first picking assembly and the second picking assembly are downward, when the first picking assembly and the second picking assembly are transversely moved above the two cameras, the upward shooting ends of the two cameras implement photographing on the battery string picked by the first picking assembly or the second picking assembly, without the need of adjusting the position of the battery string picked by the first picking assembly or the second picking assembly, and the appearance detection efficiency of the battery string is improved. BRIEF DESCRIPTION OF DRAWINGS
[0036] Figure 1 is a three-dimensional structural schematic view of a battery string discharging equipment docking a glue printing equipment according to an embodiment of the present application;
[0037] Figure 2 is a three-dimensional structural schematic view of a battery string discharging equipment according to an embodiment of the present application;
[0038] Figure 3 is a three-dimensional structural schematic view of a first carrying mechanism of a battery string discharging equipment according to an embodiment of the present application;
[0039] Figure 4 is a three-dimensional structural schematic view of a first picking assembly of a battery string discharging equipment according to an embodiment of the present application;
[0040] Figure 5 is a three-dimensional structural schematic view of a second carrying mechanism of a battery string discharging equipment according to an embodiment of the present application;
[0041] Figure 6 is a partial side view schematic view of a battery string discharging equipment according to an embodiment of the present application.
[0042] Figures 1 to 6 The following reference signs are included in the detailed description:
[0043] The first carrying mechanism 10 comprises a first mounting frame 11, a first driving assembly 12, a first transverse movement driving member 120, a first transverse movement seat 121, a first lifting driving member 122, a first lifting seat 123, a first rotation driving member 124, a first picking assembly 13, a support beam 130, a suction member 131, a mounting seat 1310, a suction disc 1311, a power-on detection assembly 132, a detection part 133, an upper pressing head 1330, a lower pressing head 1331 and a third driving member 1332.
[0044] The second carrying mechanism 20 comprises a second mounting frame 21, a second driving assembly 22, a second transverse movement driving member 220, a second transverse movement seat 221, a second lifting driving member 222, a second lifting seat 223, a second rotation driving member 224, and a second pickup assembly 23.
[0045] The detection mechanism 30 comprises a base frame 31 and a camera 32.
[0046] The first tray 40, the second tray 41, the third tray 42, and a tray driving member 43.
[0047] The detection station 50, the storage station 51, and the manual detection station 52.
[0048] The printing and gluing device 60 and the unloading station 61.
[0049] The third carrying assembly 70, the third driving assembly 71, and the third pickup assembly 72.
[0050] The battery string 80 and the battery piece 81. DETAILED DESCRIPTION
[0051] In order to make the above-mentioned purposes, features and advantages of the present application more apparent and easy to understand, the present application will be further described in detail below with reference to the drawings and specific embodiments.
[0052] In the production process of photovoltaic cells, after the battery string is processed, the battery string needs to be detected. If the battery string is qualified, it is sent to a tray for storing qualified products. If the battery string is unqualified, it is sent to a tray for storing unqualified products. The current unloading mode after detection of the battery string is generally to carry the battery string after printing and gluing to the detection station by a carrying mechanism for detection, and then to the corresponding tray. Since the detection of the battery string may have errors, manual re-inspection is generally required after the first detection of unqualified products, which leads to a long detection time. The battery string after printing and gluing needs to wait for the detection result of the previous repeated detection before being taken away by the carrying mechanism, which leads to the shutdown of the previous printing and gluing process for waiting, and the problem of low work efficiency.
[0053] Therefore, the present application provides a battery string unloading device, please refer to Figure 1 and Figure 2As shown, the battery string discharging device provided in the embodiment of the application comprises a first conveying mechanism 10, a second conveying mechanism 20, a detection mechanism 30, a first tray 40 and a second tray 41. The battery string discharging device is further provided with a detection station 50 and a storage station 51. The detection mechanism 30 is arranged at the detection station 50 and is configured to perform appearance detection on the battery string 80 at the detection station 50. The first tray 40 and the second tray 41 are arranged at the storage station 51. The first tray 40 is configured to store qualified battery strings 80, and the second tray 41 is configured to store unqualified battery strings 80. The first conveying mechanism 10 and the second conveying mechanism 20 are configured to alternately pick up the battery strings 80 after being printed and glued in the printing and gluing device 60. The first conveying mechanism 10 and the second conveying mechanism 20 are further configured to move the picked battery strings 80 to the detection station 50 for detection and to convey the battery strings 80 to the first tray 40 or the second tray 41 according to the detection result of the detection mechanism 30.
[0054] The battery string discharging device provided in the application is provided with the first conveying mechanism 10 and the second conveying mechanism 20. When the first conveying mechanism 10 picks up the battery string 80 after being printed and glued in the printing and gluing device 60 and moves the picked battery string 80 to the detection station 50 for detection, the second conveying mechanism 20 can pick up the next battery string 80 after being printed and glued in the printing and gluing device 60, so that continuous detection and storage operations are performed on the battery string 80 after being printed and glued in the printing and gluing device 60. Compared with the existing conveying mechanism for conveying the battery string 80, the battery string 80 conveyed by the first conveying mechanism 10 does not need to wait for detection and storage to be completed, so that the printing and gluing device 60 does not need to be stopped for waiting, and the work efficiency is improved.
[0055] As an implementation form, the second conveying mechanism 10 and the first conveying mechanism 20 are arranged in a staggered manner in the height direction.
[0056] Specifically, the second conveying mechanism 20 is arranged above the first conveying mechanism 10.
[0057] It can be seen that, by arranging the first conveying mechanism 10 and the second conveying mechanism 20 in a staggered manner in the height direction, not only is interference between the first conveying mechanism 10 and the second conveying mechanism 20 avoided when conveying the battery string 80, but also the space in the height direction of the device is fully utilized, and the layout is reasonable.
[0058] As an implementation, the first conveying mechanism 10 comprises a first mounting frame 11, a first driving assembly 12 and a first picking assembly 13, wherein: the first driving assembly 12 is mounted on the first mounting frame 11, a driving end of the first driving assembly 12 is connected with the first picking assembly 13, the first picking assembly 13 is configured to pick up or release the battery string 80, and the first driving assembly 12 is configured to drive the first picking assembly 13 to move laterally and to lift, so as to drive the first picking assembly 13 to pick up the battery string 80 after being printed with glue and to move the picked battery string 80 to the detection station 50 and the storage station 51 in sequence; the second conveying mechanism 20 comprises a second mounting frame 21, a second driving assembly 22 and a second picking assembly 23, wherein: the second driving assembly 22 is mounted on the second mounting frame 21, a driving end of the second driving assembly 22 is connected with the second picking assembly 23, the second picking assembly 23 is configured to pick up or release the battery string 80, and the second driving assembly 22 is configured to drive the second picking assembly 23 to move laterally and to lift, so as to drive the second picking assembly 23 to pick up the battery string 80 after being printed with glue and to move the picked battery string 80 to the detection station 50 and the storage station 51 in sequence.
[0059] It can be seen that, through cooperation of the first driving assembly 12 and the first picking assembly 13, the first picking assembly 13 is driven to move laterally and to lift, so as to move to the discharging station 61 of the glue printing equipment 60, to pick up the battery string 80 after being printed with glue on the glue printing equipment 60, and to move the picked battery string 80 to the detection station 50 and the storage station 51 in sequence, so as to implement appearance detection on the battery string 80 and to store the battery string 80 on a corresponding tray according to a detection result; through cooperation of the second driving assembly 22 and the second picking assembly 23, the second picking assembly 23 is driven to move laterally and to lift, so as to move to the discharging station 61 of the glue printing equipment 60, to pick up the battery string 80 after being printed with glue on the glue printing equipment 60, and to move the picked battery string 80 to the detection station 50 and the storage station 51 in sequence, so as to implement appearance detection on the battery string 80 and to store the battery string 80 on a corresponding tray according to a detection result.
[0060] Please refer to Figure 1 , Figure 2 and Figure 6 It can be seen that, as an implementation, a manual detection station 52 is further arranged between the detection station 50 and the storage station 51, and the first conveying mechanism 10 and the second conveying mechanism 20 are further configured to convey the unqualified battery string 80 after being detected by the detection mechanism 30 to the manual detection station 52, so as to recheck the unqualified battery string 80 by manual and to convey the battery string 80 to the first tray 40 or the second tray 41 according to a rechecking result.
[0061] It can be seen that by setting the artificial detection station 52, artificial re-inspection of the unqualified battery string 80 after detection by the detection mechanism 30 is realized, and according to the result of artificial re-inspection, the battery string 80 is carried to the corresponding tray, thereby improving the detection accuracy of the battery string 80.
[0062] Referring to Figures 2 to 4 As an embodiment, the first driving assembly 12 is further configured to drive the first picking assembly 13 to rotate by a preset angle, and the second driving assembly 22 is further configured to drive the second picking assembly 23 to rotate by a preset angle, so that the battery string 80 picked by the first picking assembly 13 and the second picking assembly 23 is rotated to a preset position for convenient artificial observation.
[0063] It can be seen that by driving the first picking assembly 13 to rotate by a preset angle by the first driving assembly 12 and driving the second picking assembly 23 to rotate by a preset angle by the second driving assembly 22, the battery string 80 on the first picking assembly 13 and the second picking assembly 23 is rotated to a suitable angle for convenient artificial observation, thereby improving the efficiency of artificial re-inspection of the battery string 80.
[0064] As an embodiment, the first driving assembly 12 includes a first horizontal movement driving member 120, a first horizontal movement seat 121, a first lifting driving member 122, a first lifting seat 123, and a first rotation driving member 124, wherein: the first horizontal movement driving member 120 is mounted on the first mounting frame 11, the driving end of the first horizontal movement driving member 120 is connected to the first horizontal movement seat 121, and the first horizontal movement driving member 120 is configured to drive the first horizontal movement seat 121 to move along the first direction (X) of the first mounting frame 11. Figure 1The first lifting driving member 122 is arranged on the first horizontal moving seat 121, the fixed end of the first lifting driving member 122 is installed on the first horizontal moving seat 121, the driving end of the first lifting driving member 122 is connected with the first lifting seat 123, the first lifting driving member 122 is configured to drive the first lifting seat 123 to lift, the first pickup assembly 13 is rotatably installed on the first lifting seat 123, the first rotating driving member 124 is installed on the first lifting seat 123, the driving end of the first rotating driving member 124 is connected with the first pickup assembly 13, and the first rotating driving member 124 is configured to drive the first pickup assembly 13 to rotate by a preset angle; the second driving assembly 22 comprises a second horizontal moving driving member 220, a second horizontal moving seat 221, a second lifting driving member 222, a second lifting seat 223 and a second rotating driving member 224, wherein: the second horizontal moving driving member 220 is installed on the second mounting frame 21, the driving end of the second horizontal moving driving member 220 is connected with the second horizontal moving seat 221, and the second horizontal moving driving member 220 is configured to drive the second horizontal moving seat 221 to reciprocate along the first direction, the fixed end of the second lifting driving member 222 is installed on the second horizontal moving seat 221, the driving end of the second lifting driving member 222 is connected with the second lifting seat 223, the second lifting driving member 222 is configured to drive the second lifting seat 223 to lift, the second pickup assembly 23 is rotatably installed on the second lifting seat 223, the second rotating driving member 224 is installed on the second lifting seat 223, the driving end of the second rotating driving member 224 is connected with the second pickup assembly 23, and the second rotating driving member 224 is configured to drive the second pickup assembly 23 to rotate by a preset angle.
[0065] Specifically, the first horizontal moving driving member 120 adopts a linear module arranged along the first direction, the first lifting driving member 122 adopts a linear module arranged along the vertical direction, and the linear module can be a synchronous belt type linear module, a ball screw type linear module or a linear motor type linear module.
[0066] Specifically, the second horizontal moving driving member 220 adopts a linear driving module of a motor matched with a synchronous belt transmission assembly, and the second lifting driving member 222 adopts a gas cylinder.
[0067] Specifically, the first rotating driving member 124 and the second rotating driving member 224 both adopt a rotating driving module of a motor matched with a synchronous belt transmission assembly.
[0068] It can be seen that by driving the first transverse seat 121 to reciprocate along the first direction through the first transverse driving member 120, driving the first lifting seat 123 to lift through the first lifting driving member 122, and driving the first picking assembly 13 to rotate through the first rotating driving member 124, the first picking assembly 13 is driven to transversely move, lift and rotate, thereby providing a first driving assembly 12 which is simple in structure, easy to implement and stable and reliable in operation. By driving the second transverse seat 221 to reciprocate along the first direction through the second transverse driving member 220, driving the second lifting seat 223 to lift through the second lifting driving member 222, and driving the second picking assembly 23 to rotate through the second rotating driving member 224, the second picking assembly 23 is driven to transversely move, lift and rotate, thereby providing a second driving assembly 22 which is simple in structure, easy to implement and stable and reliable in operation.
[0069] As an implementation form, the first picking assembly 13 and the second picking assembly 23 are of the same structure, the first picking assembly 13 comprises a support beam 130 and a plurality of groups of suction accessories 131, wherein: the support beam 130 is rotatably mounted on the corresponding first lifting seat 123, the support beam 130 extends along the second direction (Y direction in the figure), and the driving end of the first rotating driving member 124 is connected to the corresponding support beam 130; the plurality of groups of suction accessories 131 are arranged side by side on the support beam 130 along the second direction, and each group of suction accessories 131 is configured to adsorb or release a piece of battery piece 81, and the first direction is perpendicular to the second direction. Figure 2
[0070] Specifically, each group of suction accessories 131 comprises a mounting seat 1310 and a plurality of suction cups 1311, the mounting seat 1310 is detachably fixedly mounted on the support beam 130, and the plurality of suction cups 1311 are mounted on the mounting seat 1310 in a preset arrangement manner.
[0071] It can be seen that by the cooperation of the support beam 130 and the plurality of groups of suction accessories 131, the first picking assembly 13 and the second picking assembly 23 which adopt the adsorption mode to pick the battery string 80 are provided, and the structure is simple and easy to implement; by arranging the plurality of groups of suction accessories 131 side by side on the support beam 130 along the second direction, the battery string 80 picked by the first picking assembly 13 and the second picking assembly 23 extends along the second direction and is perpendicular to the transverse direction of the battery string 80, so that the structure is compact and the layout is reasonable.
[0072] As an implementation form, the first picking assembly 13 further comprises a power-on detection assembly 132, and the power-on detection assembly 132 is configured to implement power-on detection on the battery string 80 picked by the first picking assembly 13.
[0073] It can be seen that by arranging the first and second pickup assemblies 13 and 23 to further include the power-on detection assembly 132, power-on detection of the battery string 80 picked up by the first and second pickup assemblies 13 and 23 is achieved; meanwhile, the power-on detection assembly 132 is integrated on the first and second pickup assemblies 13 and 23, so that the first and second pickup assemblies 13 and 23 implement power-on detection of the battery string 80 in the process of carrying the battery string 80, without the need to separately arrange a power-on detection process, and the advantages of compact structure, high integration and improved detection efficiency of the battery string 80 are achieved.
[0074] As an implementation, the power-on detection assembly 132 includes two detection portions 133, a first detection portion 133 is arranged at a first end of the support beam 130 in the second direction, and a second detection portion 133 is arranged at a second end of the support beam 130 in the second direction. The detection portion 133 includes an upper pressing head 1330, a lower pressing head 1331, and a third driving member 1332. The upper pressing head 1330 is fixedly and electrically connected to the support beam 130. The lower pressing head 1331 is located below the upper pressing head 1330 and is movably arranged on the support beam 130 in the second direction. The third driving member 1332 is connected to the lower pressing head 1331. The third driving member 1332 is configured to drive the lower pressing head 1331 to move and rise in the second direction, so as to clamp the end of the battery string 80 picked up by the corresponding first pickup assembly 13 through the cooperation of the upper pressing head 1330 and the lower pressing head 1331, and then make the upper pressing head 1330 contact the end tab group of the battery string 80, so that the upper pressing head 1330 is electrically connected to the end tab group of the battery string 80.
[0075] Specifically, the third driving member 1332 includes a first air cylinder, a horizontal moving plate, a second air cylinder, and a lifting plate. The horizontal moving plate is slidably arranged on the support beam 130 in the second direction. The first air cylinder is connected to the horizontal moving plate. The first air cylinder is used to drive the horizontal moving plate to slide horizontally. The lifting plate is movably arranged on the horizontal moving plate. The second air cylinder is connected to the lifting plate. The second air cylinder is used to drive the lifting plate to rise and fall. The lower pressing head 1331 is arranged on the lifting plate.
[0076] It can be seen that by driving the lower pressing head 1331 to move and rise in the second direction through the third driving member 1332, and cooperating with the upper pressing head 1330, the end of the battery string 80 picked up by the corresponding first pickup assembly 13 or second pickup assembly 23 is clamped, so that the upper pressing head 1330 is electrically connected to the end tab group of the battery string 80. By electrically connecting the upper pressing head 1330 of the two detection portions 133 to the tab groups at the two ends of the battery string 80 in the second direction, respectively, power-on detection of the battery string 80 picked up by the first pickup assembly 13 or the second pickup assembly 23 is achieved, and the structure is simple, stable and reliable in operation, and the detection result is accurate.
[0077] As an implementation form, the picking ends of the first picking assembly 13 and the second picking assembly 23 are downward, the detection mechanism 30 comprises a base frame 31 and two cameras 32, the two cameras 32 are spaced apart on the base frame 31 along a second direction and have upward shooting ends, and the shooting ranges of the two cameras 32 cover the battery string 80 picked by the first picking assembly 13 or the second picking assembly 23 of the detection station 50, and the first direction is perpendicular to the second direction.
[0078] It can be seen that, by spacing the two cameras 32, it is ensured that the shooting ranges of the cameras 32 cover the battery string 80 picked by the first picking assembly 13 or the second picking assembly 23, and the accuracy of the detection result is ensured; at the same time, the picking ends of the first picking assembly 13 and the second picking assembly 23 are downward, when the first picking assembly 13 and the second picking assembly 23 are transversely moved above the two cameras 32, the upward shooting ends of the two cameras 32 implement photographing on the battery string 80 picked by the first picking assembly 13 or the second picking assembly 23, without the need to adjust the position of the battery string 80 picked by the first picking assembly 13 or the second picking assembly 23, and the appearance detection efficiency of the battery string 80 is improved.
[0079] As shown in FIGS. 1, 2 and 3, as an implementation form, the battery string discharging device also comprises a third carrying assembly 70 and a third tray assembly. Figure 5 and Figure 6 As an implementation form, the battery string discharging device also comprises a third carrying assembly 70 and a third tray assembly. The first tray 40, the second tray 41 and the third tray 42 are arranged in a staggered manner in the height direction, the first tray 40 is located above the third tray 42, the third tray 42 is located above the second tray 41, the driving end of the tray driving member 43 is connected to the third tray 42, and the tray driving member 43 is used to drive the third tray 42 to slide along the first direction, so that the third tray 42 is alternately moved to a first position or a second position, the first position is located directly below the first tray 40, and the second position is located between the first tray 40 and the second tray 41, and the third tray 42 is used to carry the isolation paper. The third carrying assembly 70 is arranged on the second mounting frame 21, the third carrying assembly 70 comprises a third driving assembly 71 and a third picking assembly 72, the driving end of the third driving assembly 71 is connected to the third picking assembly 72, and the third driving assembly 71 is configured to drive the third picking assembly 72 to transversely move and lift along the first direction, thereby driving the third picking assembly 72 to pick the isolation paper on the third tray 42 in the second position and release the picked isolation paper to the battery string 80 on the first tray 40 or the second tray 41, so as to cover the battery string 80 on the first tray 40 or the second tray 41.
[0080] Specifically, the tray driving member 43 is a pneumatic cylinder, the third driving assembly 71 is a double-axis transfer mechanism formed by a horizontal transfer linear driving module and a lifting pneumatic cylinder, and the third picking assembly 72 is a plurality of groups of suction cups arranged along the second direction.
[0081] It can be seen that, through cooperation of the third carrying assembly 70 and the third tray assembly, the surface of the battery string 80 on the first tray 40 or the second tray 41 is automatically covered with isolation paper, and the overall structure is compact, occupies small space, and is reasonably arranged.
[0082] Please refer to Figure 1 and Figure 2 Since the action flow of the first carrying mechanism 10 and the second carrying mechanism 20 is basically the same, the first carrying mechanism 10 is taken as an example to describe the general working process of the battery string discharging equipment.
[0083] S1, the first carrying mechanism 10 picks up the battery string 80 after printing and gluing in the printing and gluing equipment 60;
[0084] S2, the first carrying mechanism 10 carries the picked battery string 80 to the detection station 50, and the detection mechanism 30 detects the battery string 80 picked up by the first carrying mechanism 10;
[0085] S3, the first carrying mechanism 10 carries the battery string 80 after detection by the detection mechanism 30 to the manual detection station 52, and the battery string picked up by the first carrying mechanism 10 is rechecked manually;
[0086] S4, according to the final detection result, the first carrying mechanism 10 carries the battery string 80 to the first tray or the second tray 41.
[0087] It should be noted that, during the process of carrying the picked battery string 80 to the detection station 50 by the first carrying mechanism 10 in step S2 or after carrying the battery string 80 to the detection station 50, the second carrying mechanism 10 can pick up the battery string 80 after printing and gluing in the printing and gluing equipment 60.
[0088] The battery string discharging equipment provided in the embodiment has the following advantages:
[0089] 1) The battery string after printing and gluing in the printing and gluing equipment is continuously detected and stored, avoiding downtime of the printing and gluing equipment, and improving work efficiency;
[0090] 2) An artificial rechecking process is provided, improving the accuracy of battery string detection;
[0091] 3) The angle of the picked battery string can be adjusted, facilitating manual observation and improving the efficiency of artificial rechecking of the battery string;
[0092] 4) The power-on detection assembly is arranged, so that the battery string is subjected to power-on detection during discharging, and a subsequent power-on detection process is not needed, and the detection efficiency of the battery string is improved;
[0093] 5) The battery string surface on the first tray or the second tray is automatically covered with isolation paper;
[0094] 6) The overall structure is compact, occupies a small space, and is reasonably arranged.
[0095] The above examples only illustrate the basic principles and characteristics of the application, and the application is not limited to the above examples. Various changes and modifications can be made without departing from the spirit and scope of the application, and these changes and modifications all fall within the scope of the application. The scope of protection of the application is defined by the appended claims and their equivalents.
Claims
1. A battery string discharge device, characterized in that, The battery string unloading equipment includes a first conveying mechanism, a second conveying mechanism, a detection mechanism, a first tray, and a second tray, wherein: The battery string unloading equipment is also equipped with an inspection station and a storage station. The inspection mechanism is set at the inspection station and is configured to perform appearance inspection on the battery strings at the inspection station. The first tray and the second tray are set at the storage station. The first tray is configured to store qualified battery strings and the second tray is configured to store unqualified battery strings. The first and second transport mechanisms are configured to alternately pick up battery strings after printing in the printing equipment. The first and second transport mechanisms are also configured to move the picked-up battery strings to the inspection station for inspection and to transport the battery strings to the first or second tray according to the inspection results of the inspection mechanism.
2. The battery string discharge device according to claim 1, characterized in that, The second transport mechanism and the first transport mechanism are offset in the height direction.
3. The battery string discharge device according to claim 1 or 2, characterized in that, The first conveying mechanism includes a first mounting bracket, a first drive assembly, and a first pickup assembly, wherein: The first drive component is mounted on the first mounting bracket. The drive end of the first drive component is connected to the first pickup component. The first pickup component is configured to pick up or release the battery string. The first drive component is configured to drive the first pickup component to move horizontally and vertically, so as to drive the first pickup component to pick up the battery string after printing and move the picked-up battery string to the detection station and the storage station in sequence. The second conveying mechanism includes a second mounting bracket, a second drive assembly, and a second pickup assembly, wherein: The second drive component is mounted on the second mounting bracket. The drive end of the second drive component is connected to the second pickup component. The second pickup component is configured to pick up or release the battery string. The second drive component is configured to drive the second pickup component to move horizontally and vertically, so as to drive the second pickup component to pick up the battery string after printing and move the picked-up battery string to the detection station and the storage station in sequence.
4. The battery string discharge device according to claim 3, characterized in that, A manual inspection station is also provided between the inspection station and the storage station. The first and second handling mechanisms are further configured to transport the unqualified battery strings after inspection by the inspection mechanism to the manual inspection station, so as to re-inspect the unqualified battery strings manually, and transport the battery strings to the first or second tray according to the re-inspection results.
5. The battery string discharge device according to claim 4, characterized in that, The first driving component is further configured to drive the first picking component to rotate by a preset angle, and the second driving component is further configured to drive the second picking component to rotate by a preset angle, so that the battery string picked up by the first picking component and the second picking component rotates to a preset position that is easy for manual observation.
6. The battery string discharge device according to claim 5, characterized in that, The first drive assembly includes a first lateral drive member, a first lateral seat, a first lifting drive member, a first lifting seat, and a first rotary drive member, wherein: The first lateral movement drive is mounted on the first mounting bracket, the drive end of the first lateral movement drive is connected to the first lateral movement seat, and the first lateral movement drive is configured to drive the first lateral movement seat to reciprocate along a first direction. The fixed end of the first lifting drive is mounted on the first lateral movement seat, the drive end of the first lifting drive is connected to the first lifting seat, and the first lifting drive is configured to drive the first lifting seat to lift. The first pickup component is rotatably mounted on the first lifting seat. The first rotation drive is mounted on the first lifting seat, the drive end of the first rotation drive is connected to the first pickup component, and the first rotation drive is configured to drive the first pickup component to rotate by a preset angle. The second drive assembly includes a second lateral drive member, a second lateral seat, a second lifting drive member, a second lifting seat, and a second rotation drive member, wherein: The second transverse drive is mounted on the second mounting bracket, and the drive end of the second transverse drive is connected to the second transverse seat. The second transverse drive is configured to drive the second transverse seat to reciprocate along a first direction. The fixed end of the second lifting drive is mounted on the second transverse seat, and the drive end of the second lifting drive is connected to the second lifting seat. The second lifting drive is configured to drive the second lifting seat to lift. The second pickup assembly is rotatably mounted on the second lifting seat. The second rotation drive is mounted on the second lifting seat, and the drive end of the second rotation drive is connected to the second pickup assembly. The second rotation drive is configured to drive the second pickup assembly to rotate by a preset angle.
7. The battery string discharge device according to claim 6, characterized in that, The first pickup component and the second pickup component have the same structure. The first pickup component includes a support beam and several sets of adsorption elements, wherein: The support beam is rotatably mounted on the corresponding first lifting seat, the support beam extends along the second direction, and the driving end of the first rotation drive member is connected to the corresponding support beam; The plurality of adsorption elements are arranged side by side on the support beam along the second direction, and each group of adsorption elements is configured to adsorb or release a battery cell, wherein the first direction is perpendicular to the second direction.
8. The battery string discharge device according to claim 7, characterized in that, The first pickup component further includes a power-on detection component, which is configured to perform power-on detection on the battery string picked up by the first pickup component.
9. The battery string discharge device according to claim 8, characterized in that, The power-on detection assembly includes two detection units. The first detection unit is located at the first end of the support beam in the second direction, and the second detection unit is located at the second end of the support beam in the second direction. Each detection unit includes an upper pressure head, a lower pressure head, and a third driving component, wherein: The upper pressure head is electrically fixedly mounted on the support beam, and the lower pressure head is located below the upper pressure head. The lower pressure head is mounted on the support beam and can be moved laterally and vertically along the second direction. The driving end of the third driving member is connected to the lower pressure head. The third driving member is configured to drive the lower pressure head to move laterally and vertically, so as to clamp the end of the battery string picked up by the first pickup component through the cooperation of the upper pressure head and the lower pressure head, thereby making the upper pressure head contact the end solder strip group of the battery string, so that the upper pressure head is electrically connected to the end solder strip group of the battery string.
10. The battery string discharge device according to claim 3, characterized in that, The picking ends of the first picking component and the second picking component face downwards. The detection mechanism includes two cameras, which are spaced apart along a second direction and have their shooting ends facing upwards. The shooting range of the two cameras covers the battery string picked up by the first picking component or the second picking component at the detection station. The first direction is perpendicular to the second direction on a horizontal plane.