Maintenance-free quantitative mixer

Abstract

The utility model discloses a maintenance-free quantitative mixer which comprises a quantitative tank, the top of the quantitative tank is provided with an adsorbent feed inlet and a crude oil inlet, and the bottom of the quantitative tank is provided with a discharge pipe orifice; the mixer is connected with the discharge pipe orifice of the quantitative tank through a flange; a support is arranged in the mixer in the height direction, solid discs and hollow discs are sequentially and alternately arranged on the support, and an anti-splashing interval is formed between the uppermost solid disc and the top of the mixer. Through collaborative design of the controller, the quantitative tank and the mixer, precise quantification and efficient mixing of the crude oil and the adsorbent are realized; the solid discs and the hollow discs are alternately arranged in the mixer in the height direction, the anti-sputtering distance is designed between the uppermost solid disc and the top of the mixer, and meanwhile, the oil inlet adopts a high-position design, so that the structure has the outstanding advantages of being anti-clogging, free of maintenance, uniform in mixing and the like.

Description

TECHNICAL FIELD

[0001] The utility model relates to vegetable oil processing equipment, concretely relates to a maintenance -free quantitative mixer. BACKGROUND

[0002] The various greases in life are all with different colors, which is because the greases contain the pigments of different quantity and variety. Some are natural pigments, and some are newly generated in the storage and oil production process of oil materials. Most of the pigments are non-toxic, but can influence the appearance of the greases, so the raw material oil of the oil products of higher grade such as high-grade cooking oil, salad oil, artificial cream and certain cosmetic raw material oil etc. must be subjected to the decoloring treatment, so as to obtain the improvement of the color of the greases and provide qualified raw material oil products for the deodorization of the greases.

[0003] In the oil product decoloring process, the crude oil is mixed with the adsorbent (such as white clay) and then is sent into the decoloring tower. The existing quantitative mixing device has the following problems: 1. the proportion of the adsorbent and the crude oil is not accurate, which leads to low decoloring efficiency or waste of the adsorbent; 2. the mixing uniformity is poor, which increases the burden of the decoloring tower; 3. more importantly, the oil inlet of the crude oil is usually designed as low position, that is, close to the bottom of the quantitative tank, and the adsorbent is blocked in the oil inlet when falling; and the gap between the top of the tray in the mixer and the top of the mixer is small, which easily leads to the splashing of the crude oil when the adsorbent falls or the excessive crude oil on the top of the tray and the upwelling, which leads to the gradually smaller discharge pipe opening to be blocked, frequent shutdown for cleaning and maintenance, high maintenance cost and direct influence on the production efficiency and economic benefit. CONTENT OF THE UTILITY MODEL

[0004] In order to solve the above technical problems, the utility model provides a maintenance -free quantitative mixer.

[0005] The technical scheme of the utility model is: including: a quantitative tank, the top of the quantitative tank is provided with an adsorbent feeding port and a crude oil oil inlet, and the bottom is provided with a discharge pipe opening; a mixer, the inlet pipe opening of the mixer is connected with the discharge pipe opening of the quantitative tank through flanges; supports are arranged in the mixer along the height direction, and solid discs and hollow discs are alternately arranged on the supports in sequence, and the topmost solid disc is provided with an anti-splashing gap with the top of the mixer.

[0006] The further technical scheme is: the hollow discs and the solid discs are coaxially arranged, and the outer diameter size of the hollow discs is greater than that of the solid discs.

[0007] The further technical scheme is: the solid disc is provided with a plurality of first notches recessed along the radial direction on the circumferential side, and the mixed materials fall along the circumferential side of the solid disc and the plurality of first notches.

[0008] Further, the hollow disc is provided with a plurality of second radial recesses, and the mixture is respectively dispersed from the hollow area and the second recesses.

[0009] Further, the hollow disc is provided with a plurality of second radial recesses, and the mixture is respectively dispersed from the hollow area and the second recesses.

[0010] Further, the bottom of the quantitative tank is provided with a conical flow guide ring for guiding the mixture to the discharge port.

[0011] Further, the controller is electrically connected with the first electromagnetic valve arranged at the adsorbent inlet and the second electromagnetic valve arranged at the crude oil inlet, and the feeding amount of the adsorbent and the crude oil is controlled by opening and closing the first electromagnetic valve and the second electromagnetic valve.

[0012] Further, the adsorption tower and the crude oil tank are respectively provided with a material level sensor for monitoring the material level of the adsorbent and a liquid level sensor for real-time feedback of the liquid level of the crude oil, and the material level sensor and the liquid level sensor are electrically connected with the controller, and the first electromagnetic valve and the second electromagnetic valve are controlled by the controller based on the signals of the material level sensor and the liquid level sensor.

[0013] Further, the quantitative tank is provided with a tower tray for dispersing and buffering the crude oil.

[0014] The beneficial technical effects of the present application are: through the cooperative design of the controller, the quantitative tank and the mixer, the precise quantification and efficient mixing of the crude oil and the adsorbent are realized; through the solid disc and the hollow disc arranged alternately in the mixer along the height direction, and the anti-splashing distance between the uppermost solid disc and the top of the mixer, and the high design of the oil inlet, the structure has the advantages of anti-clogging, maintenance-free and uniform mixing. BRIEF DESCRIPTION OF DRAWINGS

[0015] Figure 1 is the overall structure schematic diagram of the present application;

[0016] Figure 2 is the specific structure schematic diagram of the tower tray in the quantitative tank of the present application;

[0017] Figure 3 is the specific structure schematic diagram of the solid disc of the present application Figure 1 is the related structure schematic diagram of the present application A-A direction;

[0018] Figure 4 is the specific structure schematic diagram of the solid disc of the present application

[0019] Figure 5 is the specific structure diagram of the hollow disc of the utility model;

[0020] H, spacing;

[0021] 1, quantitative tank; 2, mixer; 3, feed inlet; 4, oil inlet; 5, flange; 6, tray; 7, conical guide ring; 8, support; 9, solid disc; 91, first notch; 10, hollow disc; 101, second notch; 102, hollow region. DETAILED DESCRIPTION

[0022] In order to more clearly understand the technical means of the utility model, and can be implemented according to the content of the specification, the specific embodiments of the utility model are further described in detail below, the following examples are used to illustrate the utility model, but not to limit the scope of the utility model.

[0023] As Figure 1 Indicated, the utility model discloses a kind of maintenance-free quantitative mixers 2, for realizing the sufficient contact of oil product and adsorbent and uniform mixing, to reduce the burden of subsequent bleaching tower, make bleaching tower can more efficiently complete fine bleaching work, improve bleaching effect.

[0024] The quantitative mixer 2 includes quantitative tank 1, mixer 2 and controller, the quantitative tank 1 is equipped with adsorbent feed inlet 3 and crude oil oil inlet 4, the feed inlet 3 and oil inlet 4 of the quantitative tank 1 are connected with adsorption tower and crude oil tank respectively by pipeline.The controller is electrically connected with the first electromagnetic valve arranged at the adsorbent feed inlet 3 and the second electromagnetic valve arranged at the crude oil oil inlet 4 respectively, for controlling the feed quantity of adsorbent and crude oil.

[0025] In the embodiment, adsorption tower and crude oil tank are respectively equipped with material level sensor for monitoring adsorbent material level and liquid level sensor for real-time feedback of crude oil liquid level, the material level sensor and the liquid level sensor are electrically connected with the controller, the first electromagnetic valve and the second electromagnetic valve are controlled by the controller based on material level sensor and liquid level sensor signal, to realize quantitative proportioning of adsorbent and crude oil.And by opening and closing control to first electromagnetic valve, to realize the quantitative addition of adsorbent, by opening and closing control to second electromagnetic valve, to ensure that the crude oil measured meets the bleaching requirement.

[0026] Flange 5 is respectively installed at the discharge pipe opening of the quantitative tank 1 and the feed pipe opening of the mixer 2, and the quantitative tank 1 and the mixer 2 are connected by two flanges 5.The connection through flange 5 can ensure the reliable connection of mixer 2 and quantitative tank 1, avoid the leakage of mixed material, and facilitate disassembly and maintenance.

[0027] Further, the crude oil inlet 4 is arranged at the top of the metering tank 1, away from the falling path of the mixture. The high design of the crude oil inlet 4 avoids the accumulation of the mixture to block the outlet, at the same time, in order to disperse the crude oil, make the crude oil more evenly distributed in the metering tank, and promote the preliminary mixing of the crude oil and the adsorbent, improve the efficiency and effect of the subsequent mixing process, at the same time, avoid the direct impact of the crude oil on the bottom of the metering tank, the metering tank 1 is provided with a tray 6, as shown in Figure 2

[0028] Further, the bottom of the metering tank 1 is provided with a conical flow guide ring 7, which guides the mixture into the outlet of the metering tank 1, avoids the accumulation of the mixture at the bottom of the metering tank 1, and improves the controllability of the material flow.

[0029] The mixer 2 is provided with a support 8 along the height direction, as shown in Figures 3 to 5 The support 8 is alternately arranged with solid discs 9 and hollow discs 10, in this embodiment, each hollow disc 10 and solid disc 9 is coaxially arranged, and the outer diameter of the hollow disc 10 is larger than that of the solid disc 9. When the mixture falls through the outlet and inlet, it first hits the solid disc 9, and then scatters along the side of the solid disc 9; then, the scattered mixture falls along the side of the solid disc 9 to the hollow disc 10, and then flows through the hollow area 102 of the hollow disc 10 to realize the dynamic adjustment of the flow rate and flow direction, further promoting the mutual intermingling and mixing of the mixture.

[0030] Further, a splash-proof spacing H is provided between the uppermost solid disc 9 and the top of the mixer 2. On the one hand, this spacing H can effectively prevent the mixture from splashing due to the impact of the falling force, and then splashing to the outlet of the metering tank 1 and the inlet of the mixer 2 and causing the pipe to be blocked, affecting the normal entry and exit of the mixture, and reducing the working efficiency of the mixer 2. On the other hand, this spacing H can effectively prevent the mixture from surging upwards. When the material cannot flow downward in time, it will accumulate at the top of the mixer 2, and then cause the mixture to surge upwards. Once the mixture surges upwards, it may gradually reduce the outlet of the metering tank 1, affecting the conveying flow and flow rate of the material from the metering tank 1 to the mixer 2.

[0031] In order to further improve the mixing effect of the mixture, the side of the solid disc 9 and the hollow disc 10 is respectively provided with a first notch 91 and a second notch 101 recessed in the radial direction, which provides an additional flow channel for the mixture, increases the diversity of the flow path, makes the mixture more dispersed during the falling process, increases the contact area between the mixture, and thus improves the mixing efficiency.

[0032] ​Further, the second notch 101 has a depth greater than the first notch 91 in the radial direction, the first notch 91 ensures that the mixed material spreads from the center of the disc to the side and provides an additional falling channel for the mixed material; the second notch 101 makes the mixed material not concentrate in the hollow area 102, but fall along the multiple second notches 101, so that the distribution of the mixed material in the lower space is more uniform.

[0033] The mixed material is alternately acted on by the solid disc 9 and the hollow disc 10, and the design of the first notch 91 and the second notch 101, so that the mixed material undergoes complex physical processes such as collision, scattering, interpenetration and the like for multiple times, realizes uniform mixing, and provides a high-quality, uniform mixed material basis for subsequent process links.

[0034] The above is only the preferred embodiment of the present application, and is not used to limit the present application, it should be pointed out that, for ordinary skilled in the art, without departing from the technical principles of the present application, can make a number of improvements and modifications, these improvements and modifications should also be considered as the protection scope of the present application.

Claims

1. A maintenance-free dosing mixer, characterized in that The application relates to a quantitative tank (1) provided with an adsorbent feeding port (3) and a crude oil feeding port (4) at the top and a discharging pipe port at the bottom. The mixer (2) is connected with the discharging pipe port of the quantitative tank (1) through a flange (5); a support (8) is arranged in the mixer (2) along the height direction, and solid discs (9) and hollow discs (10) are alternately arranged on the support (8) in sequence; and a splash-proof spacing (H) is arranged between the uppermost solid disc (9) and the top of the mixer (2). The solid disc (9) and the hollow disc (10) are coaxially arranged, and the outer diameter of the hollow disc (10) is larger than that of the solid disc (9).

2. The maintenance-free dosing mixer according to claim 1, characterized in that The solid disc (9) is provided with a plurality of first notches (91) recessed along the radial direction on the periphery, and the mixed material is dispersedly dropped along the periphery of the solid disc (9) and the first notches (91).

3. The maintenance-free dosing mixer according to claim 1, characterized in that: The hollow disc (10) is provided with a plurality of second notches (101) recessed along the radial direction on the periphery, and the mixed material is dispersedly dropped from the hollow region (102) of the hollow disc (10) and the second notches (101).

4. The maintenance-free dosing mixer of claim 1, wherein: The solid disc (9) is provided with a plurality of first notches (91) recessed along the radial direction on the periphery, and the hollow disc (10) is provided with a plurality of second notches (101) recessed along the radial direction on the periphery, and the depth of the second notches (101) is larger than that of the first notches (91).

5. The maintenance-free dosing mixer of claim 1, wherein: The bottom of the quantitative tank (1) is provided with a conical flow guide ring (7) for guiding the flow of the mixed material to the discharging pipe port.

6. The maintenance-free dosing mixer of claim 1, wherein: The application further comprises a controller which is electrically connected with a first electromagnetic valve arranged at the adsorbent feeding port (3) and a second electromagnetic valve arranged at the crude oil feeding port (4), and the feeding amount of the adsorbent and the crude oil is controlled by controlling the opening and closing of the first electromagnetic valve and the second electromagnetic valve.

7. The maintenance-free dosing mixer of claim 1, wherein: A material level sensor for monitoring the material level of the adsorbent and a liquid level sensor for feeding back the liquid level of the crude oil in real time are arranged in the adsorption tower and the crude oil tank respectively, the material level sensor and the liquid level sensor are electrically connected with the controller, and the first electromagnetic valve and the second electromagnetic valve are controlled by the controller based on the signals of the material level sensor and the liquid level sensor.

8. The maintenance-free dosing mixer according to claim 7, characterized in that: The quantitative tank (1) is provided with a tray (6) for dispersing and buffering the crude oil.

9. The maintenance-free dosing mixer of claim 1, wherein: ​

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