Pulverizer
By designing an auxiliary feeding device that includes a vibrating shaft and a cam, the clogging problem of traditional crushers when handling highly viscous materials is solved, achieving smooth material flow and stable equipment operation.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-27
- Publication Date
- 2026-03-27
AI Technical Summary
When traditional hammer or jaw crushers process highly viscous materials, the discharge chamber is prone to material adhesion, leading to poor discharge and equipment blockage.
A crusher was designed, comprising a main body, a crushing device, a feeding device, and an auxiliary feeding device. The auxiliary feeding device generates vibration through the linkage of a vibrating shaft, a cam, and a contact wheel to prevent material adhesion. The auxiliary feeding device includes a connecting plate, a base plate, a movable telescopic rod, a bearing seat, a cam, a contact wheel, and a drive mechanism.
It effectively prevents crushed materials from sticking inside the feeding device, reduces the risk of blockage, improves operational safety and stability, and ensures smooth material flow.
Smart Images

Figure CN224041069U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to the technical field of the pulverizer, specifically is a kind of pulverizer. BACKGROUND
[0002] Electrolytic manganese slag refers to solid waste generated in the production process of electrolytic manganese. It is mainly derived from the part not reduced or oxidized and other impurities when manganese ore is extracted by electrolytic method. Electrolytic manganese slag usually contains residues of manganese, iron, silicon, aluminum and other minerals. Electrolytic manganese slag needs to be crushed, and crushing electrolytic manganese slag can help recover manganese components and other valuable metals. By crushing, the extraction rate of manganese can be improved, and the recovery process is more efficient.
[0003] The conventional crushing equipment is mainly used for crushing dry or large-grained ore, and has poor treatment effect on wet and sticky materials, which is easy to cause adhesion and blockage. Electrolytic manganese slag belongs to wet material, so when traditional hammer or jaw crusher is used to process high-viscosity materials, material adhesion in the discharge cavity often occurs, which leads to poor discharge and causes equipment blockage.
[0004] In the patent application with publication number N118237376A, a kind of electrolytic manganese slag deamination production line is disclosed, including scattering bin, belt conveyor, electronic belt scale, coarse crushing crusher, ammonia water tank and absorption tower and other equipment;Electrolytic manganese slag needs to be crushed first by using this way to process electrolytic manganese slag. However, when traditional hammer or jaw crusher is used to process high-viscosity materials, material adhesion in the discharge cavity often occurs, which leads to poor discharge and causes equipment blockage. UTILITY MODEL CONTENTS
[0005] The utility model aims at providing a kind of pulverizer, to solve the following technical problems raised in the background art:
[0006] When traditional hammer or jaw crusher is used to process high-viscosity materials, material adhesion in the discharge cavity often occurs, which leads to poor discharge and causes equipment blockage.
[0007] To solve the above technical problems, the technical scheme adopted by the utility model is:
[0008] The application discloses a pulverizer, which comprises a main body, a pulverizing device, a discharging device and an auxiliary discharging device; the pulverizing device is arranged on the main body and used for pulverizing materials; the discharging device is used for receiving the pulverized materials and discharging; and the auxiliary discharging device is used for assisting the discharging; the auxiliary discharging device comprises a connecting plate, a bottom plate, an active telescopic rod, a vibrating rotating shaft, a bearing seat, a cam, a contact wheel, a mounting seat and a first driving mechanism; the connecting plate is connected with the discharging device; the bottom plate is fixedly connected with the main body; the two ends of the active telescopic rod are respectively connected with the connecting plate and the bottom plate; the bearing seat is fixedly connected with the bottom plate; the vibrating rotating shaft is connected with the bearing seat; one side of the vibrating rotating shaft is connected with the first driving mechanism; the cam is fixedly connected with the middle part of the vibrating rotating shaft; the mounting seat is fixedly connected with the connecting plate; and the contact wheel is connected with the mounting seat and contacts with the cam.
[0009] Further, the pulverizing device comprises a feeding hopper, a crushing hopper, a crushing shaft, crushing teeth, a resisting plate and a second driving mechanism; the crushing hopper is fixedly connected with the main body; the feeding hopper is fixedly connected with the top of the crushing hopper; the crushing shaft is rotationally connected with the crushing hopper; one side of the crushing shaft is connected with the second driving mechanism; the crushing teeth are fixedly connected with the crushing shaft; the resisting plate is fixedly connected with the crushing hopper and is arranged at intervals; a tooth groove is formed between adjacent resisting plates or between the resisting plate and the crushing hopper, and the tooth groove is used for allowing the crushing teeth to pass through.
[0010] Further, the crushing shaft is provided with two crushing shafts, the two crushing shafts are provided with crushing teeth, and the two crushing shafts are connected through a gear, and one of the two crushing shafts is connected with the second driving mechanism.
[0011] Further, the front side of the feeding hopper is arranged to be inclined.
[0012] Further, the discharging device comprises a fixed cylinder, a discharging hopper, a discharging rotating shaft, a discharging blade and a third driving mechanism; the fixed cylinder is fixedly connected with the main body; the discharging hopper is movably connected with the fixed cylinder; the discharging rotating shaft is rotationally connected with the fixed cylinder; one end of the discharging rotating shaft is connected with the third driving mechanism; the discharging blade is arranged in the discharging hopper and is fixedly connected with the discharging rotating shaft; the discharging blade is of a spiral structure; and one side of the bottom of the discharging hopper is provided with a discharging port.
[0013] Further, a discharging cylinder is fixedly connected with the bottom of the discharging hopper at the position of the discharging port.
[0014] Further, the discharging port is located at the middle position of the bottom of the discharging hopper; the discharging blade is provided with two pieces; the two pieces of the discharging blade are symmetrically arranged in the discharging hopper; and the spiral directions of the two pieces of the discharging blade are opposite.
[0015] Further, an installation table is fixedly connected with the main body, and the bottom plate in the auxiliary discharging device is fixedly connected with the installation table.
[0016] Further, a tensile spring is arranged between the connecting plate and the bottom plate, and the two ends of the tensile spring are respectively connected with the connecting plate and the bottom plate.
[0017] Further, the bottom of the connecting plate is fixedly connected with a first connecting head, and a second connecting head is threadedly connected on the bottom plate, and the two ends of the tension spring are connected with the first connecting head and the second connecting head respectively.
[0018] Compared with the prior art, the utility model has the advantages of the following beneficial effects:
[0019] In the design of the pulverizer, the auxiliary discharging device generates vibration through a series of linked components, thereby effectively assisting discharging and reducing the risk of blockage. The vibration generated by the rotation of the vibration rotating shaft and the intermittent jolt of the cam of the auxiliary discharging device can effectively prevent the adhesion of the crushed slag material in the discharging device, ensure the smooth flow of the material, and reduce the risk of blockage. The design of the contact wheel reduces the friction and prolongs the service life of the cam and the contact wheel. The auxiliary discharging device reduces the adhesion of the material by generating vibration, reduces the sudden failure of the equipment caused by blockage, thereby improving the safety of operation and ensuring the stability during operation. BRIEF DESCRIPTION OF DRAWINGS
[0020] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0021] Figure 2 It is a schematic diagram of the internal structure of the utility model;
[0022] Figure 3 It is a schematic diagram of the structure of the discharge hopper and the fixed cylinder of the utility model;
[0023] Figure 4 It is a schematic diagram of the overall structure of the auxiliary discharging device of the utility model;
[0024] Figure 5 It is a schematic diagram of the internal structure of the auxiliary discharging device of the utility model.
[0025] Marked in the figure: 1-main body, 2-feeding hopper, 3-crushing hopper, 4-stop plate, 5-tooth groove, 6-crushing tooth, 7-crushing shaft, 8-second driving mechanism, 9-distribution cabinet, 10-fixed cylinder, 11-discharge hopper, 12-discharge port, 13-discharge cylinder, 14-discharge rotating shaft, 15-auxiliary discharging device, 16-discharge blade, 17-third driving mechanism, 18-first driving mechanism, 19-mounting table, 20-connecting plate, 21-movable telescopic rod, 22-bottom plate, 23-tension spring, 24-second connecting head, 25-cam, 26-bearing seat, 27-vibration rotating shaft, 28-mounting seat, 29-contact wheel, 30-first connecting head. DETAILED DESCRIPTION
[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0027] Example:
[0028] A type of shredder, such as Figure 1 As shown, it includes a main body 1, a crushing device, a feeding device, and an auxiliary feeding device 15; the crushing device is mounted on the main body 1 for crushing materials, the feeding device is used to receive and feed the crushed materials, and the auxiliary feeding device 15 is used to assist in feeding; as Figure 4 as well as Figure 5 As shown, the auxiliary feeding device 15 includes a connecting plate 20, a base plate 22, a movable telescopic rod 21, a vibrating shaft 27, a bearing seat 26, a cam 25, a contact wheel 29, a mounting base 28, and a first drive mechanism 18. The connecting plate 20 is connected to the feeding device, the base plate 22 is fixed to the main body 1, the two ends of the movable telescopic rod 21 are respectively connected to the connecting plate 20 and the base plate 22, the bearing seat 26 is fixed to the base plate 22, the vibrating shaft 27 is connected to the bearing seat 26, one side of the vibrating shaft 27 is connected to the first drive mechanism 18, the first drive mechanism 18 is connected to the main body, the cam 25 is fixed to the middle of the vibrating shaft 27, the mounting base 28 is fixed to the connecting plate 20, and the contact wheel 29 is connected to the mounting base 28, contacting the cam 25. The main body 1 is also equipped with a power distribution cabinet 9, which is used to supply power to various electrical devices to ensure the safety of the device.
[0029] The auxiliary feeding device 15 is used to generate vibration for auxiliary feeding. Specifically, in actual use, the first drive mechanism 18 drives the vibrating shaft 27 to rotate, and the vibration rotation drives the cam 25 in the middle to rotate. During the rotation of the cam 25, it intermittently pushes the contact wheel 29 and generates vibration. The contact wheel 29 transmits the vibration to the feeding device through the mounting base 28 and the connecting plate 20, thereby effectively preventing the crushed slag material from adhering to the feeding device and reducing the risk of the crusher being blocked. It should also be noted that the bearing seat 26 is used to ensure the smooth rotation of the vibrating shaft 27. The first drive mechanism 18 can be a motor or other device. The contact wheel 29 is rotatably connected to the mounting base 28 to ensure that the contact wheel 29 can rotate. During the process of the cam 25 pushing the contact wheel 29, friction is generated between the cam 25 and the contact wheel 29. The rotating contact wheel 29 can convert some of the sliding friction into rolling friction, thereby ensuring the normal rotation of the vibrating shaft 27 and also ensuring the service life of the cam 25 and the contact wheel 29.
[0030] In a preferred embodiment, the pulverizing device comprises a feeding hopper 2, a crushing hopper 3, a crushing shaft 7, crushing teeth 6, a resistance plate 4, and a second driving mechanism 8; the crushing hopper 3 is fixedly connected to the main body 1, the feeding hopper 2 is fixedly connected to the top of the crushing hopper 3, the crushing shaft 7 is rotatably connected to the crushing hopper 3, one side of the crushing shaft 7 is connected to the second driving mechanism 8, the crushing teeth 6 are fixedly connected to the crushing shaft 7, and the resistance plate 4 is fixedly connected to the crushing hopper 3 and is evenly spaced, forming a tooth slot 5 between adjacent resistance plates 4 or between the resistance plate 4 and the crushing hopper 3, which allows the crushing teeth 6 to pass through. Among them, the feeding hopper 2 is responsible for introducing the material to be crushed into the crushing hopper 3, the crushing hopper 3 is fixedly connected to the main body 1 to form a pulverizing space, the second driving mechanism 8 drives the crushing shaft 7 to rotate, the crushing shaft 7 drives the crushing teeth 6 to rotate, and the crushing teeth 6 are used to hit the material to produce a crushing effect. With the movement of the crushing teeth 6, the resistance plate 4 can effectively block the material, so that it can stay in the crushing hopper 3 for an appropriate residence time. In addition, the tooth slot 5 formed between the resistance plates 4 provides a passage for the crushing teeth 6 to pass through, ensuring that the material can be thoroughly crushed. This pulverizing device can efficiently and uniformly process the material, ensuring reasonable mechanical action during the crushing process, avoiding material adhesion, and at the same time improving the overall production efficiency.
[0031] In a preferred embodiment, as shown in Figure 1 The crushing shaft 7 is provided with two crushing shafts 7, and the two crushing shafts 7 are provided with crushing teeth 6. The two crushing shafts 7 are connected through a gear, and one of the two crushing shafts 7 is connected to the second driving mechanism 8. The configuration of the double crushing shaft 7 can realize a larger range of material contact and processing, so that in operation, the crushing teeth 6 on each crushing shaft 7 can cooperate with each other to share the crushing work and improve the overall crushing efficiency. The connection of the gear enables the two crushing shafts 7 to work cooperatively, so that the crushing teeth 6 can alternately act on the material during operation. This cooperative action can significantly improve the pulverizing effect of the material, and when increasing the impact and friction of the material, it can reduce the load of a single crushing shaft 7, thereby improving the stability and service life of the equipment. The introduction of the double crushing shaft 7 and its connection design not only improves the material processing capacity and efficiency of the pulverizer, but also increases the stability and durability of the system.
[0032] In a preferred embodiment, as shown in Figure 1 The front side of the feeding hopper 2 is inclined. The inclined design can make the material slide downward naturally under the action of gravity, reduce the residence time of the material in the hopper, and improve the flowability and feeding efficiency of the material. The design of the inclined feeding hopper 2 optimizes the flow and feeding efficiency of the material, improves the overall performance of the pulverizing equipment, and provides convenience for operation and maintenance.
[0033] In a preferred embodiment, as shown in Figure 2As shown, the discharging device comprises a fixed cylinder 10, a discharge hopper 11, a discharge rotating shaft 14, a discharge blade 16 and a third driving mechanism 17; the fixed cylinder 10 is fixedly connected with the body, the discharge hopper 11 is movably connected with the fixed cylinder 10, the discharge rotating shaft 14 is rotatably connected with the fixed cylinder 10, one end of the discharge rotating shaft 14 is connected with the third driving mechanism 17, the discharge blade 16 is arranged in the discharge hopper 11 and is fixedly connected with the discharge rotating shaft 14, the discharge blade 16 is of a spiral structure, and one side of the bottom of the discharge hopper 11 is provided with a discharge port 12. The third driving mechanism is used to drive the discharge rotating shaft 14 to rotate, the discharge rotating shaft 14 drives the discharge blade 16 to rotate, the spiral discharge blade 16 moves the material in the direction of the discharge port 12 in the process of rotation, so that the material can be smoothly moved to the discharge port 12, and the material is prevented from being accumulated in the discharge hopper 11. The movable connection structure of the discharge hopper 11 and the fixed cylinder 10 is to ensure that the discharge hopper 11 can vibrate, in use, the discharge hopper 11 is connected with the connecting plate 20 in the auxiliary discharging device 15, the connecting plate 20 can drive the discharge hopper 11 to vibrate longitudinally, so that the material is smoothly discharged, and the material is prevented from adhering to the inside of the discharge hopper 11.
[0034] In a preferred embodiment, as shown in Figure 3 The bottom of the discharge hopper 11 is fixedly connected with a discharge cylinder 13 at the position of the discharge port 12. The discharge cylinder 13 is an extension structure compared with the discharge hopper 11, is fixed at the bottom of the discharge hopper 11 and is directly connected with the discharge port 12. The discharge cylinder 13 provides a more smooth channel for the conveying of the crushed material, ensures that the material can be directly guided to the discharge port 12 and reduces the residence of the material in the hopper.
[0035] In a preferred embodiment, as shown in Figure 2 The discharge port 12 is located at the middle position of the bottom of the discharge hopper 11, the discharge blade 16 is provided with two pieces, the two pieces of discharge blade 16 are symmetrically arranged in the discharge hopper 11, and the spiral directions of the two pieces of discharge blade 16 are opposite. The spiral directions of the two pieces of discharge blade 16 are opposite, one piece of blade rotates clockwise, and the other piece of blade rotates counterclockwise. By arranging the two pieces of discharge blade 16, the material can be pushed from both sides to the middle, so that the material can smoothly enter the discharge port 12.
[0036] In a preferred embodiment, as shown in Figure 2 The body is fixedly connected with a mounting table 19, and the bottom plate 22 in the auxiliary discharging device 15 is fixedly connected with the mounting table 19. The mounting table 19 provides a stable foundation for the auxiliary discharging device 15, and ensures the stability of the discharging device in the running process.
[0037] In a preferred embodiment, as shown in Figure 4 and Figure 5As shown, the connecting plate 20 and the bottom plate 22 are provided with a tension spring 23, and the two ends of the tension spring 23 are connected with the connecting plate 20 and the bottom plate 22 respectively. The tension spring 23 is used for resetting the auxiliary connecting plate 20, and guarantees the continuous and reliable vibration effect.
[0038] In a preferred embodiment, as shown in the drawings, Figure 4 and Figure 5 As shown, the bottom of the connecting plate 20 is fixedly connected with a first connecting head 30, the bottom plate 22 is threadedly connected with a second connecting head 24, and the two ends of the tension spring 23 are connected with the first connecting head 30 and the second connecting head 24 respectively. The second connecting head 24 with the threaded connection has the adjustable function, and the vibration effect is effectively guaranteed by adjusting the position of the second connecting head 24 to ensure that the tension of the tension spring 23 is moderate.
[0039] In the description of the present application, it should be understood that the orientation or positional relationship indicated by the terms "coaxial", "bottom", "one end", "top", "middle", "the other end", "upper", "one side", "top", "inner", "front", "central", "both ends" and the like is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present application and simplifying the description, and does not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation of the present application.
[0040] In the present application, unless otherwise explicitly specified and limited, the terms "mounting", "setting", "connecting", "fixing", "screw connection" and the like should be understood in a broad sense, for example, it can be fixedly connected, or it can be detachably connected, or it can be integrated; it can be mechanically connected, or it can be electrically connected; it can be directly connected, or it can be indirectly connected through an intermediate medium; it can be the internal communication of two elements or the interaction relationship between two elements, unless otherwise explicitly limited, the above-mentioned terms in the present application can be understood according to the specific meaning of the above-mentioned terms in the present application according to the specific situation.
[0041] Although the embodiments of the present application have been shown and described, it can be understood by those skilled in the art that various changes, modifications, replacements and variations can be made to these embodiments without departing from the principles and spirits of the present application, and the scope of the present application is defined by the appended claims and their equivalents.
Claims
1. A shredder characterized by: The application relates to a material pulverizing and discharging device which comprises a main body (1), a pulverizing device, a discharging device and an auxiliary discharging device (15); the pulverizing device is arranged on the main body (1) and used for pulverizing materials; the discharging device is used for receiving the pulverized materials and discharging the materials; and the auxiliary discharging device (15) is used for assisting the discharging. The auxiliary discharging device (15) comprises a connecting plate (20), a bottom plate (22), a movable telescopic rod (21), a vibrating rotating shaft (27), a bearing seat (26), a cam (25), a contact wheel (29), a mounting seat (28) and a first driving mechanism (18). The connecting plate (20) is connected with the discharging device; the bottom plate (22) is fixedly connected with the main body (1); the movable telescopic rod (21) is connected with the connecting plate (20) and the bottom plate (22) at two ends; the bearing seat (26) is fixedly connected with the bottom plate (22); the vibrating rotating shaft (27) is connected with the bearing seat (26); one side of the vibrating rotating shaft (27) is connected with the first driving mechanism (18); the cam (25) is fixedly connected with the middle part of the vibrating rotating shaft (27); the mounting seat (28) is fixedly connected with the connecting plate (20); the contact wheel (29) is connected with the mounting seat (28); and the contact wheel (29) is in contact with the cam (25).
2. A comminutor according to claim 1, characterised in that: The pulverizing device comprises a feeding hopper (2), a crushing hopper (3), a crushing shaft (7), crushing teeth (6), a resisting plate (4) and a second driving mechanism (8); the crushing hopper (3) is fixedly connected with the main body (1); the feeding hopper (2) is fixedly connected with the top of the crushing hopper (3); the crushing shaft (7) is rotationally connected with the crushing hopper (3); one side of the crushing shaft (7) is connected with the second driving mechanism (8); the crushing teeth (6) are fixedly connected with the crushing shaft (7); the resisting plates (4) are fixedly connected with the crushing hopper (3) and are evenly and spacedly arranged; tooth grooves (5) are formed between adjacent resisting plates (4) or between the resisting plates (4) and the crushing hopper (3); and the tooth grooves (5) are used for allowing the crushing teeth (6) to pass through.
3. A comminutor according to claim 2, characterised in that: The crushing shaft (7) is provided with two crushing teeth (6); the two crushing shafts (7) are connected through gears; and one of the crushing shafts (7) is connected with the second driving mechanism (8).
4. A comminutor according to claim 2, characterised in that: The front side of the feeding hopper (2) is obliquely arranged.
5. A comminutor according to claim 1, characterised in that: The discharging device comprises a fixed cylinder (10), a discharging hopper (11), a discharging rotating shaft (14), discharging blades (16) and a third driving mechanism (17); the fixed cylinder (10) is fixedly connected with the main body; the discharging hopper (11) is movably connected with the fixed cylinder (10); the discharging rotating shaft (14) is rotationally connected with the fixed cylinder (10); one end of the discharging rotating shaft (14) is connected with the third driving mechanism (17); the discharging blades (16) are arranged in the discharging hopper (11) and are fixedly connected with the discharging rotating shaft (14); the discharging blades (16) are in a spiral structure; and one side of the bottom of the discharging hopper (11) is provided with a discharging port (12).
6. A comminutor according to claim 5, characterised in that: The discharging cylinder (13) is fixedly connected with the bottom of the discharging hopper (11) at the position of the discharging port (12).
7. A comminutor according to claim 5, characterised in that: The discharging port (12) is located at the middle position of the bottom of the discharging hopper (11); the discharging blades (16) are provided with two pieces; the two pieces of discharging blades (16) are symmetrically arranged in the discharging hopper (11); and the spiral directions of the two pieces of discharging blades (16) are opposite.
8. A comminutor according to claim 1, characterised in that: The mounting table (19) is fixed on the body, and the bottom plate (22) in the auxiliary blanking device (15) is fixed with the mounting table (19).
9. A comminutor according to claim 1, characterised in that: A tension spring (23) is arranged between the connecting plate (20) and the bottom plate (22), and the two ends of the tension spring (23) are connected with the connecting plate (20) and the bottom plate (22) respectively.
10. A comminutor according to claim 9, characterised in that: The bottom of the connecting plate (20) is fixed with a first connecting head (30), the bottom plate (22) is screwed with a second connecting head (24), and the two ends of the tension spring (23) are connected with the first connecting head (30) and the second connecting head (24) respectively.