Buffering and noise reduction assembly for walnut production and processing workshop conveying belt feeding port
By designing a buffer and noise reduction component at the feed inlet of the conveyor belt in the walnut production and processing workshop, and utilizing a combination structure of perforated plate, sound-absorbing layer, sound-insulating layer and sound-absorbing layer, the noise problem caused by walnut collision and the material deviation problem were solved, thus improving the working environment and production efficiency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-24
- Publication Date
- 2026-03-27
AI Technical Summary
The collision of walnuts on the conveyor belt generates loud noise, affecting worker health and the continuity of the production line. Furthermore, walnuts are prone to deviating from the conveyor belt due to improper impact force, resulting in material spillage and waste.
Design a buffer noise reduction component, including a combination structure of a perforated plate layer, a sound-absorbing layer, a sound-absorbing layer and a sound-insulating layer, combined with a hard alloy fixing plate and a limiting block to form a square frame feed inlet for use as a conveyor belt feed inlet in a walnut production and processing workshop.
It effectively reduces noise, protects workers' hearing health, reduces the deviation of walnuts from the conveyor belt, improves the continuity and stability of the production line, and increases production efficiency.
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Figure CN224046184U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to walnut production and processing technical field, concretely relates to a kind of buffering noise reduction components for walnut production and processing workshop conveying belt feed inlet. BACKGROUND
[0002] In walnut production and processing workshop, the conveying and processing of walnut is a crucial link. Because of its hard shell and irregular shape, when walnut is transported on the conveying belt, the collision between walnut and walnut, and between walnut and conveying belt feed inlet becomes a significant problem. This collision not only produces loud noise, affecting the hearing health of workers and the comfort of the working environment, but also may have some impact on the continuity and stability of the production line, reducing production efficiency.
[0003] The existing technology of walnut production and processing workshop conveying belt feed inlet design has obvious shortcomings in solving the above problems: first, in terms of noise control, the existing feed inlet design lacks effective noise reduction measures. The direct collision between walnuts and the impact of walnuts on the feed inlet will produce sharp and continuous noise. This noise not only disrupts the normal production order of the workshop, but also has irreversible impact on the hearing health of workers in the long run. Second, the existing feed inlet design also has some shortcomings in preventing walnuts from leaving the conveying belt due to collision. Although not all walnuts will jump out, the lack of effective buffering and guiding structure of the feed inlet may still cause some walnuts to deviate from the conveying belt path during transmission due to improper collision force, resulting in material scattering and waste, affecting the continuity and stability of the production line.
[0004] In summary, the existing technology of walnut production and processing workshop conveying belt feed inlet design has obvious shortcomings in noise control, preventing walnuts from leaving the conveying belt due to collision, flexibility and adaptability, and maintenance. Therefore, it is necessary to design a new type of buffering noise reduction component, which aims to effectively solve the noise problem caused by the collision between walnuts, while reducing the situation of walnuts leaving the conveying belt due to improper collision force, improving the continuity and stability of the production line, and thus improving the production efficiency and working environment quality of walnut production and processing workshop. UTILITY MODEL CONTENT
[0005] The utility model provides a kind of buffering noise reduction components for walnut production and processing workshop conveying belt feed inlet to solve the problems in the above background technology.
[0006] To solve the above technical problems, the technical scheme of the utility model is:
[0007] The utility model provides a kind of buffer noise reduction assembly for walnut production and processing plant conveying belt feed inlet, including feed inlet, the feed inlet is fixedly connected on conveying belt, the feed inlet is overall square frame, the frame upper and lower ends opening is gradually tapered, the frame lower end opening and the spacing of the separating baffle on conveying belt match, the feed inlet is spliced by connecting plate, the connecting plate includes and is arranged gradually from inside to outside by perforated plate layer, sound-absorbing layer, sound-absorbing layer, soundproof layer.
[0008] The connecting plate includes connecting plate I and connecting plate II.
[0009] Preferably, the perforated plate layer uses a mesh punching plate, the sound-absorbing layer uses a sound-absorbing plate with a sound-absorbing structure, the sound-absorbing layer uses sound-absorbing cotton, and the soundproof layer uses a soundproof plate.
[0010] Preferably, the sound-absorbing plate has through holes corresponding in size and position to the holes of the mesh punching plate, and hollow protrusions are fixedly arranged in the through holes.
[0011] Preferably, the hollow protrusions are circular truncated cones with hollow interiors.
[0012] Preferably, the connecting plate has a fixing plate on the outer side.
[0013] Preferably, the fixing plate is made of a hard alloy plate.
[0014] Preferably, the fixing plate has limit blocks fixedly connected to the upper and lower ends.
[0015] Preferably, the perforated plate layer, sound-absorbing layer, sound-absorbing layer, and soundproof layer are fixedly connected by adhesion.
[0016] Preferably, the fixing plate is fixedly connected to the connecting plate by the limit blocks.
[0017] Preferably, the fixing plates are fixed by welding.
[0018] The utility model has the following beneficial effects:
[0019] (1) The utility model effectively reduces the noise generated when the walnuts fall, improves the working environment of the workshop, and protects the hearing health of workers through the combined design of the perforated plate layer, sound-absorbing layer, sound-absorbing layer, and soundproof layer. The upper and lower ends of the frame are tapered, and the upper end is tapered, which is similar to a fence and can reduce the bouncing of walnuts during the collision process, avoiding the scattering and waste of materials. The lower end is tapered to adapt to the falling of walnuts and guide them to fall smoothly on the conveying belt, improving the continuity and stability of the production line and thus improving the production efficiency of the walnut production and processing workshop.
[0020] (2) The design of the hard alloy fixed plate and the limiting block enhances the structural strength of the assembly, prevents deformation or damage caused by walnut impact or external force, and prolongs the service life of the entire noise reduction assembly. BRIEF DESCRIPTION OF DRAWINGS
[0021] Figure 1 is the overall structure schematic diagram of the utility model;
[0022] Figure 2 is the internal structure section schematic diagram of the sound elimination layer of the utility model;
[0023] Figure 3 is Figure 2 the enlarged schematic diagram of A in the middle;
[0024] Figure 4 is the connecting structure schematic diagram of the fixed plate and the limiting block of the utility model;
[0025] Figure 5 is the connecting structure schematic diagram of the feed inlet and the conveying belt of the utility model.
[0026] In the figure, 1 is a feed inlet, 2 is a conveying belt, 3 is a separation baffle, 4 is a connecting plate, 5 is a perforated plate layer, 6 is a sound elimination layer, 7 is a sound absorption layer, 8 is a sound insulation layer, 9 is a through hole, 10 is a hollow protrusion, 11 is a fixed plate, 12 is a limiting block, 13 is a connecting plate I, and 14 is a connecting plate II. DETAILED DESCRIPTION
[0027] The specific embodiments of the utility model will be further described below in combination with the drawings. It needs to be explained here that the description of these embodiments is used to help understand the utility model, but does not constitute the limitation of the utility model. In addition, the technical features involved in each embodiment of the utility model described below can be combined with each other as long as there is no conflict.
[0028] A kind of buffering noise reduction assembly for the feed inlet 1 of walnut production and processing workshop conveying belt, as shown in Figure 1, it includes fixed plate 11, limiting block 12, connecting plate I 13, connecting plate II 14, perforated plate layer 5, sound elimination layer 6, sound absorption layer 7 and sound insulation layer 8. Figures 1-5As shown, including the feed inlet 1, the feed inlet 1 is fixedly connected to the conveying belt 2, the feed inlet 1 is a square frame body as a whole, the upper and lower ends of the frame body are opened in a gradually tapered shape, the upper end is gradually tapered, which can reduce the outward jumping of walnuts during collision, avoid the scattering and waste of materials, and the gradually tapered shape of the lower end can adapt to the falling of walnuts and guide them to fall smoothly on the conveying belt 2; the frame body lower end opening and the spacing baffle 3 on the conveying belt 2 are matched in distance to ensure that the walnuts can accurately fall between the spacing baffles 3; the feed inlet 1 is spliced by the connecting plate 4, the connecting plate includes connecting plate I 13 and connecting plate II 14; the connecting plate 4 includes a perforated plate layer 5, a sound absorbing layer 7, a sound absorbing layer 8, and a sound absorbing layer 8, which are sequentially arranged from inside to outside, the perforated plate layer 5 adopts a mesh punching plate, which can preliminarily eliminate the noise of the collision between the walnuts; the sound absorbing layer 6 adopts a sound absorbing plate with a sound absorbing structure, in this embodiment, the specific structure is: the sound absorbing plate is provided with through holes 9 corresponding in size and position to the holes of the mesh punching plate, and hollow protrusions 10 are fixedly arranged in the through holes 9, the hollow protrusions 10 are circular truncated cones with hollow interiors, after preliminary noise reduction by the mesh punching plate, the noise passing through the sound absorbing plate will be further weakened due to the structure of the hollow protrusions 10 arranged therebetween, achieving the purpose of further noise reduction; the sound absorbing layer 7 adopts sound absorbing cotton, the noise passing through the sound absorbing layer 7 will be absorbed by the sound absorbing cotton, further reducing the noise, and the sound insulation layer 8 adopts a sound insulation plate, which can isolate sound to prevent leakage, the noise generated by the walnuts after the above steps is effectively reduced, the working environment of the workshop is improved, the hearing health of workers is protected, and the continuity and stability of the production line are improved, thereby improving the production efficiency of the walnut production and processing workshop.
[0029] Further, the connecting plate 4 is further provided with a fixed plate 11, which is made of hard alloy plate, and the upper and lower ends of the fixed plate 11 are fixedly connected with limiting blocks 12; the perforated plate layer 5, the sound absorbing layer 6, the sound absorbing layer 7, and the sound absorbing layer 8 are fixedly connected to form a whole of the connecting plate 4 by adhesive bonding, the fixed plate 11 is fixedly connected with the connecting plate 4 through the limiting blocks 12, which can prevent the position deviation of the connecting plate 4 during work and falling, and can provide support for the connection between the fixed plate 11 and the perforated plate layer 5, thereby increasing the stability of the connection structure of the whole noise reduction assembly and prolonging the service life.
[0030] Specifically, the fixed plate 11 is fixed by welding.
Claims
1. A buffer and noise reduction assembly for a feed opening of a conveying belt in a walnut production and processing plant, characterized in that, Including the feed port (1), the feed port (1) is fixedly connected on the conveying belt (2), the feed port (1) is overall square frame body, the frame body upper and lower ends opening is gradually tapered, the frame body lower end opening and the spacing baffle (3) on the conveying belt (2) spacing match, the feed port (1) is spliced by the connecting plate (4), the connecting plate (4) includes the perforated plate layer (5), the sound absorbing layer (7), the sound insulation layer (8) that are sequentially arranged from inside to outside by connecting plate I (13) and connecting plate II (14). The connecting plate includes connecting plate I (13) and connecting plate II (14).
2. The buffering and noise reduction assembly for the feeding port of the conveying belt in the walnut production and processing plant according to claim 1, characterized in that, The perforated plate layer (5) adopts mesh punching plate, the sound absorbing layer (6) adopts sound absorbing board with sound absorbing structure, the sound absorbing layer (7) adopts sound absorbing cotton, and the sound insulation layer (8) adopts sound insulation board.
3. The buffering and noise reduction assembly for the feeding port of the conveying belt in the walnut production and processing plant according to claim 2, characterized in that, The sound absorbing board is provided with through holes (9) corresponding to the size and position of the mesh punching plate hole, and hollow protrusions (10) are fixedly arranged in the through holes (9).
4. The buffering and noise reduction assembly for the feeding port of the conveying belt in the walnut production and processing plant according to claim 3, characterized in that, The hollow protrusions (10) are circular truncated cones with hollow interiors.
5. The buffering and noise reduction assembly for the feed opening of the conveying belt in the walnut production and processing plant according to claim 1, characterized in that, The connecting plate (4) is further provided with a fixed plate (11) on the outer side.
6. The buffering and noise reduction assembly for the feed inlet of the conveying belt in the walnut production and processing plant according to claim 5, characterized in that, The fixed plate (11) is made of hard alloy plate.
7. The buffering and noise reduction assembly for the feed opening of the conveying belt in the walnut production and processing plant according to claim 6, characterized in that, The fixed plate (11) is fixedly connected with a limiting stopper (12) at the upper and lower ends.
8. The buffering and noise reduction assembly for the feed opening of the conveying belt in the walnut production and processing plant according to claim 1, characterized in that, The perforated plate layer (5), the sound absorbing layer (6), the sound absorbing layer (7) and the sound insulation layer (8) are fixedly connected by adhesive.
9. The buffering and noise reduction assembly for the feed inlet of the conveying belt in the walnut production and processing plant according to claim 5, characterized in that, The fixed plate (11) and the connecting plate (4) are fixedly connected by the limiting stopper (12).
10. The buffering and noise reduction assembly for the feed opening of the conveying belt in the walnut production and processing plant according to claim 5, characterized in that, The fixed plate (11) is fixed by welding.