Constant temperature device for wear-resistant steel ball production process

By installing components such as heat insulation plates and temperature reflectors in the resistance furnace, the problem of uneven distribution of heating elements was solved, achieving temperature uniformity and heating efficiency in the tempering process of steel balls, thereby improving product quality and equipment lifespan.

CN224047461UActive Publication Date: 2026-03-27PANZHIHUA OMIS VANADIUM & TITANIUM TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-28
Publication Date
2026-03-27

AI Technical Summary

Technical Problem

The existing temperature control devices used in steel ball production have uneven distribution of heating elements in box-type resistance furnaces, resulting in temperature differences that prevent effective tempering and affect the quality of the steel balls.

Method used

The constant temperature device is composed of components such as heat insulation plates, heating elements, temperature reflectors, and heat conduction plates. It reflects the residual heat from the four corners to the center through the reflectors, and adjusts the temperature by combining the sliding rod and sleeve structure to ensure uniform heating.

Benefits of technology

It improves heating efficiency, avoids temperature unevenness, ensures the tempering effect of steel balls, and enhances product quality and equipment lifespan.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a constant temperature device for a wear-resistant steel ball production process, which relates to the technical field of steel ball production and processing and comprises a resistance furnace body and a heat insulation plate arranged in an inner cavity of the resistance furnace body, a heating piece is arranged at the bottom of the heat insulation plate, and an auxiliary component is arranged at the bottom of the heating piece. The auxiliary assembly comprises a supporting plate arranged at the bottom of the inner cavity of the resistance furnace body, a supporting rod is arranged at the top of the supporting plate, a fixing rod is fixedly connected to the side face of the supporting rod, a wheel disc is arranged at one end of the fixing rod, a second sliding rod is arranged on the side face of the wheel disc, and a temperature reflecting plate is fixedly connected to the side, close to the heat insulation plate, of the second sliding rod. By arranging the heat insulation plate, heat preservation can be conducted on the inner cavity of the resistance furnace body, by arranging the heating piece, the inner cavity of the resistance furnace body can be heated, by arranging the temperature reflection plate installed on the side face of the heat insulation plate, waste heat scattered at the four corners can be reflected back to the middle, the temperature rising efficiency is improved, and tempering machining is assisted.
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Description

TECHNICAL FIELD

[0001] The utility model relates to steel ball production and processing technical field especially relates to a kind of wear-resistant steel ball production process constant temperature device. BACKGROUND

[0002] In the production process of wear-resistant steel ball, constant temperature device is often used in forging and heat treatment link, it can accurately maintain constant temperature, ensure that steel ball internal organization is uniform, improve wear-resistant, hardness and other performances, reduce quality defects, optimize production process, avoid material waste and equipment damage due to temperature fluctuation, significantly reduce cost, improve product competitiveness.

[0003] In actual work, the constant temperature device for steel ball production of prior art can meet the basic demand of heat treatment by cooperating with heating element and heat preservation material, but the following problems still exist:

[0004] When carrying out constant temperature tempering work on steel ball by adopting box-type resistance furnace, due to the structural characteristics of box body, heating element is unevenly distributed, heat transfer is blocked at four corners of box body, and temperature difference is formed due to weak convection, which leads to that heat is transferred from center to four corners and outside in tempering process, and cannot effectively act on steel ball tempering, therefore, the present application provides a kind of wear-resistant steel ball production process constant temperature device to meet the demand. UTILITY MODEL CONTENTS

[0005] The utility model aims at solving the shortcomings in the prior art, and provides a kind of wear-resistant steel ball production process constant temperature device.

[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a kind of wear-resistant steel ball production process constant temperature device, including resistance furnace body and the heat insulation plate of setting in the inner chamber of resistance furnace body, the bottom of heat insulation plate is provided with heating element;

[0007] Auxiliary assembly is placed in the bottom of heating element, and the auxiliary assembly includes a support plate arranged at the bottom of the inner chamber of the resistance furnace body, a support rod is arranged at the top of the support plate, a fixed rod is fixedly connected to the side surface of the support rod, a wheel disc is arranged at one end of the fixed rod, a second sliding rod is arranged at the side surface of the wheel disc, and a temperature reflection plate is fixedly connected to the side of the second sliding rod close to the heat insulation plate;

[0008] Trigger assembly is placed on the side surface of heating element, and the trigger assembly includes a heat-conducting plate mounted on the side surface of the heating element, and a double-piece metal is fixedly connected to the side surface of the heat-conducting plate.

[0009] Further, the bottom of the double-piece metal is provided with a first sleeve, a first groove is formed in the inner wall of the first sleeve, and the bottom of the first sleeve is fixedly connected to the top of the support plate.

[0010] The technical effects of the above technical scheme are that the first sleeve is arranged to drive the support plate to move.

[0011] Further, a sliding groove is arranged at the top of the support plate, and one end of the support rod extends into the inner cavity of the sliding groove, and the one end of the support rod is in sliding connection with the inner cavity of the sliding groove.

[0012] The technical effects of the above technical scheme are that the sliding groove is arranged to limit the movement track of the support rod.

[0013] Further, a second sleeve is arranged on the outer surface of the fixing rod, and a second groove is arranged in the inner cavity of the second sleeve.

[0014] The technical effects of the above technical scheme are that the second sleeve is arranged to drive the wheel disc to rotate, and the second groove is arranged to drive the second sleeve to rotate when the fixing rod moves.

[0015] Compared with the prior art, the advantages and positive effects of the utility model are that:

[0016] The heat insulation plate is arranged to insulate the inner cavity of the resistance furnace body, the heating element is arranged to heat the inner cavity of the resistance furnace body, the temperature reflecting plate installed on the side surface of the heat insulation plate is arranged to reflect the residual heat scattered in the four corners back to the middle part, thereby improving the heating efficiency and assisting in the tempering process, the heat conducting plate fixedly connected to the side surface of the heating element is arranged to transfer heat to the double-piece metal, the double-piece metal is arranged to trigger the push rod arranged at the bottom of the double-piece metal when the temperature reaches a certain value, the first sleeve is arranged at the output end of the push rod to drive the support rod to move to the middle part of the support plate, thereby achieving the effect of driving the fixing rod to move, the wheel disc arranged at one end of the fixing rod is arranged to drive the temperature reflecting plate to move through the second sliding rod, thereby achieving the effect of adjusting the reflecting angle of the temperature reflecting plate, and avoiding continuous temperature rise of the outer surface of the iron ball, thereby affecting the tempering effect. BRIEF DESCRIPTION OF DRAWINGS

[0017] Figure 1 The utility model provides a kind of stereoscopic structure schematic diagram of constant temperature device in wear-resistant steel ball production process provided by the utility model;

[0018] Figure 2 The utility model provides a kind of internal section view structure schematic diagram of constant temperature device in wear-resistant steel ball production process provided by the utility model;

[0019] Figure 3 The utility model provides a kind of section view structure schematic diagram of auxiliary assembly of constant temperature device in wear-resistant steel ball production process provided by the utility model;

[0020] Figure 4 The utility model provides a kind of section structure schematic diagram of trigger assembly of constant temperature device in abrasion-resistant steel ball production process is provided.

[0021] Legend:

[0022] 1, resistance furnace body;11, heat insulating plate;12, heating element;

[0023] 2, auxiliary assembly;21, first sleeve;22, support plate;23, first recess;24, chute;25, support rod;26, second sleeve;27, fixed rod;28, second recess;29, wheel disc;210, third recess;211, first sliding rod;212, third sleeve;213, fourth recess;214, second sliding rod;215, temperature reflecting plate;

[0024] 3, trigger assembly;31, heat conduction plate;32, double sheet metal;33, fastening spring body;34, mounting bracket. Specific embodiments

[0025] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.

[0026] As shown in Figure 1 - Figure 4 The embodiment provides a technical scheme: a constant temperature device for abrasion-resistant steel ball production process, resistance furnace body 1 and heat insulating plate 11 arranged in the inner cavity of resistance furnace body 1, the bottom of heat insulating plate 11 is provided with heating element 12;

[0027] Auxiliary assembly 2 is arranged at the bottom of heating element 12, and the auxiliary assembly 2 comprises support plate 22 arranged at the bottom of the inner cavity of resistance furnace body 1, the top of support plate 22 is provided with support rod 25, the side surface of support rod 25 is fixedly connected with fixed rod 27, one end of fixed rod 27 is provided with wheel disc 29, the side surface of wheel disc 29 is provided with second sliding rod 214, and the side of second sliding rod 214 close to heat insulating plate 11 is fixedly connected with temperature reflecting plate 215;

[0028] The trigger assembly 3 is arranged on the side of the heating element 12, and the trigger assembly 3 comprises a heat-conducting plate 31 arranged on the side of the heating element 12. The side of the heat-conducting plate 31 is fixedly connected with a double-plate metal 32. The bottom of the double-plate metal 32 is provided with a first sleeve 21. The inner wall of the first sleeve 21 is provided with a first groove 23. The bottom of the first sleeve 21 is fixedly connected with the top of a supporting plate 22. The top of the supporting plate 22 is provided with a sliding groove 24. One end of a supporting rod 25 extends into the inner cavity of the sliding groove 24. The one end of the supporting rod 25 is in sliding connection with the inner cavity of the sliding groove 24. The outer surface of a fixing rod 27 is sleeved with a second sleeve 26. The inner cavity of the second sleeve 26 is provided with a second groove 28. The outer surface of a third sleeve 212 is provided with a fourth groove 213. One end of a second sliding rod 214 extends into the inner cavity of the fourth groove 213. The one end of the second sliding rod 214 is in sliding connection with the inner cavity of the fourth groove 213. The temperature reflecting plate 215 is arranged on the side of the heat insulation plate 11, so that the scattered waste heat can be reflected back to the middle part of the inner cavity of the resistance furnace body 1 during the processing, the heat concentration effect is effectively improved, and the steel ball tempering work is assisted. The output end of the push rod arranged at the bottom of the double-plate metal 32 is in sliding connection with the inner cavity of the first sleeve 21. The first groove 23 arranged on the inner wall of the first sleeve 21 can make the first sleeve 21 rotate clockwise when the output end of the push rod moves downward. The supporting plate 22 and the sliding groove 24 are matched, so that the supporting rod 25 can be driven to move to the middle part of the supporting plate 22 when the first sleeve 21 rotates clockwise, and then the fixing rod 27 can be driven to move along the inner cavity of the second sleeve 26. The second groove 28 arranged on the inner wall of the second sleeve 26 can make the second sleeve 26 rotate clockwise when the fixing rod 27 moves. The wheel disc 29 and the first sliding rod 211 are matched, so that the rotating force can be converted into intermittent motion, and the sudden increase of the angle difference of the temperature reflecting plate 215 is avoided, which affects the tempering processing. The third sleeve 212 and the fourth groove 213 are matched, so that the temperature reflecting plate 215 can be driven to reciprocate by the second sliding rod 214, and then the effect of adjusting the reflecting angle can be achieved.

[0029] Further, as shown in Figure 3 The side of the double-plate metal 32 is fixedly connected with a fastening spring body 33. The bottom of the double-plate metal 32 is fixedly connected with a mounting frame 34. The heat-conducting plate 31 arranged on the side of the heating element 12 can transmit heat to the double-plate metal 32 during the tempering process. The double-plate metal 32 can expand when the temperature increases to a certain degree, and then the push rod arranged at the bottom of the double-plate metal 32 can be driven to move. The fastening spring body 33 arranged on the side of the double-plate metal 32 can assist the double-plate metal 32 to reset, prolong the service life of the double-plate metal 32, and support the push rod and the double-plate metal 32.

[0030] When tempering the steel ball, the resistance furnace body 1 will inevitably shake, which will affect the intermittent transmission efficiency of the wheel disc 29 and the first sliding rod 211, as shown in the prior art. Figure 4 As shown in the prior art, the side of the wheel disc 29 is provided with a third groove 210, and the inner cavity of the third groove 210 is slidably connected with the first sliding rod 211. The side of the first sliding rod 211 is fixedly connected with the third sleeve 212. By designing the third groove 210 as a heart shape, it can be ensured that the first sliding rod 211 always maintains one end in contact with the inner cavity of the third groove 210 during movement, avoiding the position of the first sliding rod 211 from shifting when the resistance furnace body 1 shakes, which will cause intermittent transmission failure.

[0031] Working principle:

[0032] As shown in the prior art, Figures 1-4 As shown in the prior art,

[0033] In use: first, place the steel ball to be tempered in the inner cavity of the resistance furnace body 1. After closing the resistance furnace body 1, start the heating element 12 to heat the inner cavity of the resistance furnace body 1. During heating, the residual heat scattered in the four corners of the inner cavity of the resistance furnace body 1 contacts the side of the temperature reflecting plate 215 and is then reflected back to the middle of the resistance furnace body 1, thereby improving the heating efficiency and assisting in tempering work. When the temperature reaches a certain level, the high temperature is transmitted to the double-piece metal 32 through the heat-conducting plate 31, and the double-piece metal 32 expands, thereby triggering the push rod arranged at the bottom of the double-piece metal 32. The output end of the push rod moves downward, thereby driving the support plate 22 through the first sleeve 21 to move, and then driving the support rod 25 to move to the middle of the support plate 22. When the support rod 25 moves, it is cooperated with the second groove 28 through the fixing rod 27, thereby driving the wheel disc 29 to rotate clockwise through the second sleeve 26. The first sliding rod 211 is driven to move intermittently through the cooperation of the wheel disc 29 and the third groove 210, thereby achieving the effect of gradually flattening the temperature reflecting plate 215 through the second sliding rod 214. Avoiding the sudden change of the temperature reflecting plate 215, which will affect the heat balance of the inner cavity of the resistance furnace body 1. When the temperature reflecting plate 215 moves to a certain position, the temperature reflecting plate 215 is completely flattened, thereby maintaining the temperature uniformity of the inner cavity of the resistance furnace body 1.

[0034] The above merely describes preferred embodiments of the present application, and is not intended to limit the present application in other forms, and any skilled person in the art can modify or change the above disclosed technical content to equivalent embodiments applied to other fields with equivalent changes, but any simple modification, equivalent change and modification made to the above embodiments according to the technical essence of the present application without departing from the technical scheme of the present application still falls within the protection scope of the present application.

Claims

1. A constant temperature device for wear-resistant steel ball production process, characterized in that, Include: The resistance furnace body (1) and the heat insulation plate (11) arranged in the inner cavity of the resistance furnace body (1), the bottom of the heat insulation plate (11) is provided with a heating element (12); The auxiliary assembly (2) is arranged at the bottom of the heating element (12), and the auxiliary assembly (2) comprises a support plate (22) arranged at the bottom of the inner cavity of the resistance furnace body (1), the top of the support plate (22) is provided with a support rod (25), the side of the support rod (25) is fixedly connected with a fixed rod (27), one end of the fixed rod (27) is provided with a wheel disc (29), the side of the wheel disc (29) is provided with a second sliding rod (214), the side of the second sliding rod (214) is fixedly connected with a temperature reflecting plate (215) close to the heat insulation plate (11); The trigger assembly (3) is arranged on the side of the heating element (12), and the trigger assembly (3) comprises a heat conducting plate (31) mounted on the side of the heating element (12), and the side of the heat conducting plate (31) is fixedly connected with a double sheet metal (32).

2. The constant temperature device for the production process of the wear-resistant steel ball according to claim 1, characterized in that, The bottom of the double sheet metal (32) is provided with a first sleeve (21), the inner wall of the first sleeve (21) is provided with a first groove (23), and the bottom of the first sleeve (21) is fixedly connected with the top of the support plate (22).

3. The constant temperature device for the production process of the wear-resistant steel ball according to claim 1, characterized in that, The top of the support plate (22) is provided with a sliding groove (24), one end of the support rod (25) extends into the inner cavity of the sliding groove (24), and one end of the support rod (25) is in sliding connection with the inner cavity of the sliding groove (24).

4. The constant temperature device for the production process of the wear-resistant steel ball according to claim 1, characterized in that, The outer surface of the fixed rod (27) is sleeved with a second sleeve (26), and the inner cavity of the second sleeve (26) is provided with a second groove (28).

5. The constant temperature device for the production process of the wear-resistant steel ball according to claim 1, characterized in that, The side of the wheel disc (29) is provided with a third groove (210), the inner cavity of the third groove (210) is in sliding connection with a first sliding rod (211), and the side of the first sliding rod (211) is fixedly connected with a third sleeve (212).

6. The constant temperature device for the production process of the wear-resistant steel ball according to claim 5, characterized in that, The outer surface of the third sleeve (212) is provided with a fourth groove (213), one end of the second sliding rod (214) extends into the inner cavity of the fourth groove (213), and one end of the second sliding rod (214) is in sliding connection with the inner cavity of the fourth groove (213).

7. The constant temperature device for the production process of the wear-resistant steel ball according to claim 1, characterized in that, The side of the double sheet metal (32) is fixedly connected with a fastening spring body (33), and the bottom of the double sheet metal (32) is fixedly connected with a mounting frame (34).