Sock sewing mechanism of sports sock weaving, sewing and turning integrated sock machine
By designing an adjustable mainboard and guiding system, the problems of insufficient flexibility and quality monitoring in traditional sports sock sewing mechanisms have been solved, achieving efficient and flexible sock sewing production and quality control.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-15
- Publication Date
- 2026-03-27
AI Technical Summary
Traditional sports sock machines lack flexibility and quality control in their sewing mechanisms, making them unable to adapt to the sewing needs of different sock styles, resulting in low production efficiency and difficulty in guaranteeing quality.
A sock-sewing mechanism for an integrated knitting, sewing, and turning machine for sports socks was designed. It adopts an adjustable main board, guide plate, and guide belt structure. Dynamic adjustment is achieved through components such as rotating shaft, guide shaft, and limiting plate. Combined with the guidance of slider and chute, it enables precise sewing and quality monitoring of socks.
It improved the production adaptability and sewing precision of the equipment, shortened the changeover time, realized an efficient and flexible production process, and improved product quality consistency through automated monitoring.
Smart Images
Figure CN224047659U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the production equipment field of textile industry, concretely is a sewing mechanism of sports sock weaving sewing turn -over integrated hosiery machine. BACKGROUND
[0002] With the intelligent upgrading of the textile industry, the requirements of sports sock production for high efficiency and refinement are increasingly improved. Traditional hosiery machines mostly adopt segmented processing mode, that is, weaving, sewing, turning over and other processes are completed independently, resulting in large equipment area and low production efficiency. To meet the market demand for multifunctional integrated equipment, hosiery machines with weaving, sewing and turning over functions have gradually become a research hotspot. Such equipment realizes process integration through structural innovation, which can significantly shorten the production cycle and reduce manual intervention, especially in the field of sports sock production, which puts forward higher technical requirements for elastic control, sewing accuracy and product consistency.
[0003] At present, the mainstream sewing mechanism mostly adopts a fixed-angle double-mainboard structure, which completes the sewing action through mechanical cam driving. Its guide system is usually composed of a fixed-height guide plate and a single guide belt, mainly relying on preset parameters to control the sock feeding path. Sewing position adjustment depends on manual replacement of molds, and cannot realize dynamic adaptation to sewing requirements of different sock types. At the same time, the traditional equipment lacks effective quality monitoring mechanism, and sewing defect detection mainly relies on manual visual inspection, which is difficult to meet the quality control requirements in large-scale production.
[0004] The working process of the traditional sewing mechanism is as follows: first, place the sock blank to be sewn between the double mainboards with fixed clamping angle, drive the sewing block through the cam mechanism to complete chain sewing; then guide the sock into the turning over process by the fixed guide plate; finally, complete the sock body conveying by the single guide belt. In the whole process, the mainboard clamping angle, guide plate height and guide belt position are preset parameters, which cannot be adjusted in real time according to the thickness, elasticity and other characteristics of the sock body. The equipment needs to replace the whole mold for different products, resulting in long changeover time and poor production flexibility. UTILITY MODEL CONTENTS
[0005] Therefore, the utility model aims to provide a sewing mechanism of sports sock weaving sewing turn-over integrated hosiery machine to solve the technical problem of insufficient flexibility and quality monitoring in the prior art.
[0006] In order to realize the above-mentioned purpose, the utility model provides the following technical scheme: a sewing mechanism of a knitting and sewing integrated hosiery machine, including a pair of device mainboards, the device mainboard one end is provided with sewing block, be provided with rotating shaft on the sewing block, a pair of device mainboard other end is provided at a certain angle, the connecting block is provided with the slot between a pair of device mainboards that are matched with the device mainboard, a pair of second guide plates are arranged on the top of the device mainboard, a pair of first guide plates are arranged on the bottom of the device mainboard.
[0007] Through the above technical scheme, the device mainboard is matched with the guide plate to guide the knitting, which is convenient for subsequent sewing.
[0008] The utility model further sets up, the connecting block is matched with the second guide plate and sets up the sliding slot, the second guide plate is matched with the sliding slot and is provided with the sliding block.
[0009] Through the above technical scheme, the sliding block is matched with the sliding slot to guide and limit the connecting block.
[0010] The utility model further sets up, the device mainboard is matched with the second guide plate and is provided with the guide shaft, the guide shaft passes through the second guide plate and is provided, the second guide plate is matched with the guide shaft and is provided with the aperture.
[0011] Through the above technical scheme, the aperture is guided to the guide shaft.
[0012] The utility model further sets up, the device mainboard bottom one end is matched with the first guide plate and sets up the limit board.
[0013] Through the above technical scheme, the first guide plate is guided to the sock, thereby guiding the sock.
[0014] The utility model further sets up, a pair of device mainboard between the end away from the sewing block is provided with the first guide belt, a pair of second guide plates between the end away from the sewing block is provided with the second guide belt.
[0015] Through the above technical scheme, the guide belt is set up and rotates and further drives the sock to move between the guide plate.
[0016] The utility model further sets up, a pair of first guide plates away from the limit board one end inside is provided with the third guide belt.
[0017] Through the above technical scheme, the third guide belt is guided to the knitting additionally.
[0018] The utility model further sets up, the guide shaft top is provided with the baffle.
[0019] By adopting the above technical solution, the guide plate is limited by the baffle to prevent excessive movement.
[0020] In summary, the present invention has the following main advantages:
[0021] This invention uses a rotating shaft to drive the main board of the device to rotate, which can adjust the gap between the main boards; the guide shaft, in conjunction with the opening, can control the height of the second guide plate, and the limiting plate can adjust the angle of the first guide plate. This allows the sock-sewing mechanism to be flexibly adjusted according to production needs, improving production adaptability. Attached Figure Description
[0022] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0023] Figure 2 For the present utility model Figure 1 Another perspective illustration;
[0024] Figure 3 This is a cross-sectional view of the overall structure of this utility model;
[0025] Figure 4 This is a partial structural schematic diagram of the present invention.
[0026] In the diagram: 1. Main board of the device; 2. Stitching block; 3. Rotating shaft; 4. Connecting block; 5. Limiting plate; 6. First guide plate; 7. First guide belt; 8. Second guide belt; 9. Second guide plate; 10. Baffle; 11. Guide shaft; 12. Slot; 13. Slider; 14. Opening; 15. Third guide belt; 16. Slide groove. Detailed Implementation
[0027] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and should not be construed as limiting the present invention.
[0028] The embodiments of this utility model will be described below based on its overall structure.
[0029] A sock-sewing mechanism of a sports sock knitting, sewing, and turning integrated sock machine, such as... Figures 1-4 As shown, the device includes a pair of mainboards 1, with a sewing block 2 on one end of each mainboard 1. The sock is sewn together by a sewing device on the sewing block 2 as it passes between the sewing blocks 2.
[0030] Furthermore, the sewing block 2 is provided with a rotating shaft 3. The rotating shaft 3 rotates and drives the main board 1 of the device to rotate, thereby controlling the gap between the main boards 1 of the device. The gap between the main boards 1 of the device can be adjusted according to production needs. The other end of the main board 1 of the device is set at a certain angle. The angle is set so that the sock moves along the specified direction, thereby facilitating the sewing of the sock.
[0031] The suture block 2 is fitted with a pair of connecting blocks 4 on the main device 1. The main device 1 has a pair of second guide plates 9 on its top and a pair of first guide plates 6 on its bottom. A guide shaft 11 is mounted on the main device 1, fitting into the second guide plates 9, and passes through them. An opening 14 is provided on the second guide plate 9 to mate with the guide shaft 11. The height of the second guide plate 9 can be controlled by rotating the guide shaft 11 to engage with the opening 14. Correspondingly, a limiting plate 5 is mounted at one bottom end of the main device 1, mates with the first guide plate 6. The first guide plate 6 and the limiting plate 5 are rotatably connected. The angle of the first guide plate 6 is adjusted by the limiting plate 5, and the second guide plate 9, which can be adjusted in height, is used to adjust the sewing position in actual sewing. At the same time, the socks will be stretched to different degrees during the process of guiding the socks by the first guide plate 6 set at an angle. If the socks are not sewn properly, they will separate, which facilitates the monitoring of the sock quality. Meanwhile, the connecting block 4 is provided with a groove 16 in conjunction with the second guide plate 9, and the second guide plate 9 is provided with a slider 13 in conjunction with the groove 16. The slider 13 guides the second guide plate 9 in conjunction with the groove 16, thereby ensuring the stability of the guide shaft 11 when guiding the second guide plate 9.
[0032] The connecting block 4 has a slot 12 at the included angle between a pair of device motherboards 1.
[0033] A first guide belt 7 is provided at the end of a pair of main boards 1 away from the sewing block 2, a second guide belt 8 is provided at the end of a pair of second guide plates 9 away from the sewing block 2, and a third guide belt 15 is provided on the inner side of the end of a pair of first guide plates 6 away from the limiting plate 5. In actual use, the sock is inserted into the gap from the end away from the sewing block 2. At this time, it is guided by the first guide belt 7, and the second guide belt 8 works together to guide the sock. After a certain distance, the third guide belt 15 at the bottom guides the sock. As the sock moves, the angle becomes smaller and the clamping of the sock becomes tighter. The third guide belt 15 will drive the sock to move downward a certain distance, thereby performing a pull test on the sock.
[0034] A baffle 10 is provided at the top of the guide shaft 11. The baffle 10 mainly limits the height of the second guide plate 8 to prevent it from rising excessively.
[0035] Although the embodiments of the utility model have been shown and described, the specific embodiments are only the interpretation of the utility model, and are not the limitation of the utility model, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable way, and the person skilled in the art can make the modification, replacement and change of the embodiments without the creative contribution after reading the specification without departing from the principles and purposes of the utility model, but as long as it is in the scope of the claims of the utility model, it is protected by the patent law.
Claims
1. A sewing mechanism of a seamless hosiery machine for knitting and sewing a hosiery in one process, comprising a pair of device main plates (1), characterized in that: The device main plate (1) one end is provided with suture block (2), be provided with rotating shaft (3) on suture block (2), a pair of device main plate (1) the other end is arranged at a certain angle, the connecting block (4) is set up on suture block (2) and is matched with a pair of device main plate (1), the device main plate (1) top is provided with a pair of second guide plate (9), the device main plate (1) bottom is provided with a pair of first guide plate (6), the connecting block (4) is set up on and is matched with the included angle between a pair of device main plate (1) between slot (12).
2. The sewing mechanism of the knitting and sewing integrated hosiery machine of claim 1, wherein: The connecting block (4) is matched with the second guide plate (9) and is provided with a sliding groove (16), and the second guide plate (9) is matched with the sliding groove (16) and is provided with a sliding block (13).
3. The sewing mechanism of the knitting and sewing integrated hosiery machine of claim 1, wherein: The device main plate (1) is matched with the second guide plate (9) and is provided with a guide shaft (11), and the guide shaft (11) is provided through the second guide plate (9), and the second guide plate (9) is matched with the guide shaft (11) and is provided with a hole (14).
4. The sewing mechanism of the knitting and sewing integrated hosiery machine of claim 1, wherein: The device main plate (1) bottom one end is matched with the first guide plate (6) and is provided with a limit plate (5).
5. The sewing mechanism of the knitting and sewing integrated hosiery machine of claim 1, wherein: A pair of the device main plate (1) is provided with a first guide belt (7) away from the suture block (2) at one end, and a pair of the second guide plate (9) is provided with a second guide belt (8) away from the suture block (2) at one end.
6. The hosiery knitting and linking integrated hosiery machine of claim 1, wherein: A pair of the first guide plate (6) is provided with a third guide belt (15) on the inner side of the end away from the limit plate (5).
7. The hosiery knitting and seaming integrated machine of claim 3, wherein: The guide shaft (11) top is provided with a baffle (10).