Heterojunction cell PECVD automatic gantry air cylinder connecting piece improved mechanism

By replacing the new floating joint and screw-nut connection, the vibration problem of the gantry cylinder in the PECVD automation of heterojunction cells was solved, the service life of the cylinder was extended, and hardware and production capacity losses were reduced.

CN224049471UActive Publication Date: 2026-03-27江苏新璟宏能源科技有限公司
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-28
Publication Date
2026-03-27

AI Technical Summary

Technical Problem

The connection between the PECVD automated gantry cylinder and the base of the heterojunction cell is fixed by a floating joint, which prevents flexible rotation, causing cylinder vibration and shortening its service life.

Method used

The floating joint is replaced with a new type of floating joint, which uses a screw and nut that can swing 360 degrees to protect the cylinder and extend its service life.

Benefits of technology

This extended the lifespan of the cylinders, reduced the wear and tear of 144 cylinders per year, and saved approximately RMB 144,000 in hardware and RMB 7,413,000 in production capacity losses.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of batteries, and discloses a heterojunction battery PECVD automatic gantry air cylinder connecting piece improved mechanism which comprises a fixing bolt, a base is fixedly arranged at the bottom of the fixing bolt, and a first screw hole is fixedly formed in the inner side of the base. According to the improved mechanism of the heterojunction battery PECVD automatic gantry air cylinder connecting piece, floating connectors of automatic gantry air cylinders of all sections of CVD are replaced with novel floating connectors, the purposes of protecting the air cylinders and prolonging the service life of the air cylinders are achieved, 24 gantry air cylinders with the floating connectors needing to be replaced are arranged on each machine, and when the floating connectors are not replaced, the floating connectors are replaced. The air cylinder needs to be replaced after less than two months on average, the air cylinder can be used for more than one year on average after the floating connector is changed, the loss of 144 air cylinders of each machine is reduced every year, about 144,000 yuan is reduced, about 60 minutes are needed for replacing the air cylinder and the machine after the air cylinder is damaged, about 8640 minutes are needed for replacing the air cylinder every year on average, the productivity is affected by 207360,000 yuan, and about 743,000 yuan is influenced, so that the production efficiency is greatly improved. And hardware loss and productivity loss can be saved every year.
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Description

TECHNICAL FIELD

[0001] The utility model relates to battery technology field, concretely is a kind of improvement mechanism of heterojunction battery PECVD automation gantry air cylinder connecting piece. BACKGROUND

[0002] Heterojunction battery is the battery technology of current popularity, with high efficiency, low temperature manufacturing process, no PID phenomenon, can be developed to sheet, it has broad development prospects, but compared with other types of battery automation structure is complex, there are some deficiencies in many design aspects, so optimizing some equipment structure is also the key work content.

[0003] Currently CVD automation gantry air cylinder and base connection is fixed using floating joint, cannot flexibly rotate, air cylinder back and forth movement will have certain jitters, after long time, since base floating joint is also fixed, air cylinder is very vulnerable to damage, the present application changes the structure of floating joint, to protect air cylinder, extend the service life of air cylinder to improve the purpose of equipment uptime. UTILITY MODEL CONTENT

[0004] (I) technical problem solved

[0005] The utility model aims at providing a kind of improvement mechanism of heterojunction battery PECVD automation gantry air cylinder connecting piece, to solve the problem that currently CVD automation gantry air cylinder and base connection is fixed using floating joint in the above background technology, cannot flexibly rotate, air cylinder back and forth movement will have certain jitters, after long time, since base floating joint is also fixed, air cylinder is very vulnerable to damage.

[0006] (II) technical scheme

[0007] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: a kind of improvement mechanism of heterojunction battery PECVD automation gantry air cylinder connecting piece, including fixed bolt, the bottom of the fixed bolt is fixedly provided with base, the inner side of the base is fixedly provided with screw hole one.

[0008] Preferably, the inner side of the end of screw hole one away is fixedly provided with screw hole two, the inner side of the fixed bolt is provided with screw rod, the floating joint of CVD each section automation gantry air cylinder is replaced with new type floating joint, to protect air cylinder, extend the service life of air cylinder.

[0009] Preferably, the screw rod is connected with air cylinder, and the screw rod can swing 360 degrees.

[0010] Preferably, the outer side of the screw rod is provided with nut, and the nut is threadedly connected with screw rod.

[0011] Compared with the prior art, the beneficial effects of this utility model are:

[0012] 1. The improved mechanism for the connection of the PECVD automated gantry cylinder of the heterojunction battery replaces the floating joints of the automated gantry cylinders of each section of Maiwei CVD with a new type of floating joint, so as to protect the cylinder and extend the service life of the cylinder.

[0013] 2. The improved mechanism for the gantry cylinder connector in the PECVD automation system for heterojunction cells requires the replacement of 24 gantry cylinders with floating joints on each machine. Without the floating joints, cylinders needed to be replaced on average every two months. After the floating joints were replaced, the cylinders can be used for more than a year on average. This reduces the wear and tear of 144 cylinders per machine per year, amounting to approximately RMB 144,000. Replacing a damaged cylinder with the replacement machine takes about 60 minutes, resulting in an average of 8,640 minutes of cylinder replacement time per year, impacting production capacity by 2,073,600 units, or approximately RMB 7,413,000. Therefore, it can save on hardware losses and production capacity losses annually. Attached Figure Description

[0014] Fig. 1 This is a three-dimensional structural diagram of the present invention;

[0015] Fig. 2 This is a partial three-dimensional structural diagram of the present invention;

[0016] Fig. 3 This is a partial three-dimensional structural diagram of the present invention.

[0017] In the diagram: 1. Fixing bolt; 2. Base; 3. Screw hole one; 4. Screw hole two; 5. Screw; 6. Nut. Detailed Implementation

[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0019] Please see Figs. 1-3 This utility model provides a technical solution: an improved mechanism for the gantry cylinder connector of a heterojunction battery PECVD automated system, including a fixing bolt 1, a base 2 fixedly disposed at the bottom of the fixing bolt 1, and a screw hole 3 fixedly disposed on the inner side of the base 2.

[0020] The inner side of the end of the screw hole 3 away from the one end is fixedly provided with a screw hole 4, the inner side of the fixing bolt 1 is provided with a screw rod 5, the screw rod 5 is connected with the air cylinder, the screw rod 5 can swing 360 degrees, the outer side of the screw rod 5 is provided with a nut 6, the nut 6 is threadedly connected with the screw rod 5, when the improved mechanism of the PECVD automatic gantry air cylinder connecting piece of the heterojunction battery is used, the floating joint of each section of the CVD automatic gantry air cylinder is replaced with the new type floating joint, the air cylinder is protected, and the service life of the air cylinder is prolonged, 24 gantry air cylinders of each machine need to replace the floating joint, when the floating joint is not replaced, the air cylinder needs to be replaced in less than two months on average, after the floating joint is changed, the air cylinder can be used for more than one year on average, 144 air cylinder losses of each machine are reduced per year, about 144,000 yuan, after the air cylinder is damaged, the air cylinder needs to be replaced and the machine needs to be reassembled for about 60 minutes, 8640 minutes of air cylinder replacement are needed per year on average, the production capacity is affected by 207.36 million, about 741.3 million yuan, therefore, hardware loss and production capacity loss can be saved per year.

[0021] Working principle: when the improved mechanism of the PECVD automatic gantry air cylinder connecting piece of the heterojunction battery is used, the floating joint of each section of the CVD automatic gantry air cylinder is replaced with the new type floating joint, the air cylinder is protected, and the service life of the air cylinder is prolonged, 24 gantry air cylinders of each machine need to replace the floating joint, when the floating joint is not replaced, the air cylinder needs to be replaced in less than two months on average, after the floating joint is changed, the air cylinder can be used for more than one year on average, 144 air cylinder losses of each machine are reduced per year, about 144,000 yuan, after the air cylinder is damaged, the air cylinder needs to be replaced and the machine needs to be reassembled for about 60 minutes, 8640 minutes of air cylinder replacement are needed per year on average, the production capacity is affected by 207.36 million, about 741.3 million yuan, therefore, hardware loss and production capacity loss can be saved per year.

[0022] Finally, it should be noted that the above content is only used to illustrate the technical solutions of the present application, and is not a limitation on the protection scope of the present application. Simple modifications or equivalent replacements of the technical solutions of the present application made by ordinary skilled in the art do not deviate from the essence and scope of the technical solutions of the present application.

Claims

1. An improved mechanism for connecting a gantry cylinder in an automated PECVD process for heterojunction solar cells, comprising a fixing bolt (1), characterized in that: The bottom of the fixing bolt (1) is fixedly provided with a base (2), and the inner side of the base (2) is fixedly provided with a screw hole (3).

2. The improved mechanism for connecting the gantry cylinder in PECVD automation of heterojunction batteries according to claim 1, characterized in that: A screw hole 2 (4) is fixedly provided on the inner side of the screw hole 1 (3) away from the screw hole, and a screw rod (5) is provided on the inner side of the fixing bolt (1).

3. The improved mechanism for connecting the gantry cylinder in PECVD automation of heterojunction batteries according to claim 2, characterized in that: The screw (5) is connected to the cylinder and can swing 360 degrees.

4. The improved mechanism for connecting the gantry cylinder in PECVD automation of heterojunction batteries according to claim 3, characterized in that: A nut (6) is provided on the outside of the screw (5), and the nut (6) is threadedly connected to the screw (5).