Bimetal saw blank production raw material proportioning device

By designing a raw material proportioning device for bimetallic saw blank production, using graduated bars and guide rail ball bearings, combined with cylinder and motor control, the problem of difficulty in controlling the amount of material fed by traditional manual operation is solved, achieving consistency of raw material proportioning and convenience of feeding, and improving product quality stability.

CN224051048UActive Publication Date: 2026-03-27DONGTAI YIXIN METAL MATERIALS CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-23
Publication Date
2026-03-27

AI Technical Summary

Technical Problem

Traditional bimetallic saw blank raw material proportioning methods rely on manual experience, making it difficult to control the amount of raw materials fed, resulting in inconsistent raw material proportions for each batch and affecting product quality stability.

Method used

A raw material proportioning device for bimetallic saw blank production was designed, including a hot melt furnace, a proportioning box and a vibrating motor. The quantity of raw materials is recorded by a scale bar, the proportioning box is guided to slide by a guide rail and ball bearings, and the raw material feeding is controlled by a cylinder and a motor to ensure consistent proportioning and convenient operation.

Benefits of technology

This ensures the stability of the raw material ratio for each batch of bimetallic saw blanks, avoids product quality instability, improves feeding efficiency, prevents blockages, and guarantees production reliability.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of raw material proportioning devices, in particular to a double-metal saw blank production raw material proportioning device which comprises a hot melting furnace, the hot melting furnace comprises a base, supports are connected to the two sides of the top end of the base, a furnace body is movably installed on the inner sides of the supports in a rotating mode, and a feeding pipe is arranged on the side of the furnace body. A frame set is arranged at the position, close to the feeding pipe, of the left side of the furnace body, and a matching component is movably installed on the surface of the frame set. According to the utility model, the plurality of partition compartments are arranged in the proportioning partition plate frame, the scale strips are arranged on the inner walls of the compartments, and the quantity of raw materials can be recorded through the scale strips, so that stable feeding after proportioning is facilitated, the proportioning consistency of bimetal saw blank raw materials in each batch is ensured, unstable product quality is avoided, and the production efficiency is improved. After the bracket is inclined, the proportioning box is guided to roll on the surface of the guide rail, the right side inserting cylinder end of the proportioning box can be controlled to be inserted into the feeding pipe, and automatic feeding after quick butt joint is facilitated.
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Description

TECHNICAL FIELD

[0001] The utility model relates to raw material proportioning device technical field especially relates to a kind of double metal saw blank production raw material proportioning device. BACKGROUND

[0002] Double metal saw blank is favored due to its excellent performance and wide application. Double metal saw blank is usually composed of two different characteristic metal materials, which are combined together through special process to achieve higher hardness, wear resistance and impact resistance. This composite material has significant advantages in wood processing, metal cutting, stone cutting and other fields.

[0003] When double metal saw blank is supported, hot melting method is used. Before double metal saw blank is hot melt formed, in order to increase metal strength, multiple metal materials are usually hot melt mixed in a scientific proportioning way. However, due to the high temperature of hot melting furnace, traditional raw material proportioning method mainly relies on manual experience and manual operation. It is difficult to control the amount of feeding during successive feeding, and it is difficult to ensure that the raw material proportioning of each batch of double metal saw blank is consistent, which may cause unstable product quality. Therefore, a double metal saw blank production raw material proportioning device is needed to solve the above problems. SUMMARY

[0004] The utility model aims at solving the problems in the background.

[0005] In order to achieve the above purpose, the utility model adopts the following technical scheme:

[0006] A double metal saw blank production raw material proportioning device, comprising a hot melting furnace, the hot melting furnace comprises a base, the base top end two sides are connected with support, and the support inner side is rotatably mounted with furnace body, the furnace body side is provided with feeding pipe, the furnace body left side is provided with frame group near feeding pipe, and the frame group surface is rotatably mounted with proportioning component.

[0007] Preferably, the furnace body shaft one end penetrates support and is connected with large gear, the large gear outer side is engaged with small gear through gear teeth, the small gear shaft end is connected with driving motor, the support side is provided with end plate, and the driving motor is installed on the surface of end plate, the large gear and small gear are matched, and then the furnace body is conveniently controlled to be left and right inclined.

[0008] Preferably, the furnace body bottom end is provided with threaded column end, and the threaded column end surface is threadedly sleeved with cover cap, the cover cap inner diameter is matched with the outer diameter of feeding pipe, and the threaded column end provided at the bottom end of furnace body can conveniently temporarily place cover cap during feeding.

[0009] Preferably, the frame group comprises a bracket fixed on the side of the furnace body, the proportioning component comprises a proportioning box placed on the surface of the bracket, a proportioning partition frame is embeddedly arranged in the proportioning box, a handle is connected to the top side of the proportioning box, and a baffle is connected to the left side of the bracket.

[0010] Preferably, two guide rails are symmetrically connected to the top of the bracket, guide grooves are formed in the bottom of the proportioning box and matched with the guide rails, and a plurality of ball ends are movably arranged on the surface of the guide rail through ball grooves.

[0011] Preferably, a vibration motor is arranged on the side of the proportioning box, a plug end is arranged on the right side of the proportioning box and embeddedly arranged in the feeding pipe, the plug end of the proportioning box is embeddedly arranged in the feeding pipe, and the convenience of docking of the proportioning box is ensured.

[0012] Preferably, a movable strip is connected to the left side of the top of the proportioning partition frame and embeddedly arranged in the proportioning partition frame through a guide groove, a fixed disc is connected to the left side of the top of the proportioning partition frame, a gas cylinder is connected to the bottom of the fixed disc, and the gas cylinder is fixedly arranged outside the proportioning box; the fixed disc can be pushed by the piston rod end of the gas cylinder, the proportioning partition frame is driven to move upwards by the movable strip, and the opening and closing state of the proportioning partition frame and the proportioning box is controlled.

[0013] The utility model at least has the following beneficial effects:

[0014] 1. By setting the proportioning partition frame, the loading and proportioning of multiple types of raw materials are realized; compared with the traditional structure, the device is provided with multiple partition rooms in the proportioning partition frame, a scale bar is arranged on the inner wall of the partition room, the quantity of raw materials can be recorded by the scale bar, and then the stable feeding after proportioning is facilitated, the consistency of the bimetallic saw blank raw material proportioning of each batch is ensured, and the unstable product quality is avoided.

[0015] 2. By setting the convenient feeding operation of the raw materials, the proportioning box is guided; the device is inclined through the bracket, the proportioning box is guided to roll on the surface of the guide rail, the plug end on the right side of the proportioning box is embeddedly arranged in the feeding pipe, the independent feeding after rapid docking is facilitated, the proportioning box is vibrated by starting the vibration motor, and then the raw material feeding effect is improved, and the raw material feeding blockage is prevented. BRIEF DESCRIPTION OF DRAWINGS

[0016] In order to more clearly illustrate the technical scheme of the embodiments of the present application, the drawings needed to be used in the embodiment description will be briefly introduced as follows. Obviously, the drawings in the following description are some embodiments of the present application, and other drawings can also be obtained by those skilled in the art without creative labor on the basis of these drawings.

[0017] Figure 1 An external structure schematic diagram of a bimetallic saw blank production raw material proportioning device is provided in the present application.

[0018] Figure 2 A three-dimensional exploded structure schematic diagram of a hot melting furnace in a bimetallic saw blank production raw material proportioning device is provided in the present application.

[0019] Figure 3 A three-dimensional exploded structure schematic diagram of a rack group and a proportioning component in a bimetallic saw blank production raw material proportioning device is provided in the present application.

[0020] Figure 4 A local exploded structure schematic diagram of a proportioning component in a bimetallic saw blank production raw material proportioning device is provided in the present application.

[0021] In the figure: 1, hot melting furnace; 11, base; 12, support; 13, furnace body; 14, feeding pipe; 15, cover cap; 16, large gear; 17, small gear; 18, driving motor; 2, rack group; 21, bracket; 22, guide rail; 23, baffle; 3, proportioning component; 31, proportioning box; 32, handle; 33, proportioning partition frame; 34, movable strip; 35, fixed disc; 36, air cylinder; 37, vibration motor. DETAILED DESCRIPTION

[0022] In order to make the purpose, technical scheme and advantages of the present application more clear, the present application will be further described in detail below with reference to the drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present application and do not limit the present application.

[0023] Reference Figures 1-4 A bimetallic saw blank production raw material proportioning device, comprising a hot melting furnace 1, the hot melting furnace 1 comprising a base 11, the base 11 top end two sides are connected with supports 12, and the inside of the support 12 is rotatably movably installed with a furnace body 13, the furnace body 13 side is provided with a feeding pipe 14, the left side of the furnace body 13 is provided with a rack group 2 close to the position of the feeding pipe 14, and the rack group 2 surface is movably installed with a proportioning component 3.

[0024] The large gear 16 is connected to the shaft end of the furnace body 13, the outer side of the large gear 16 is engaged with the small gear 17 through the gear, the shaft end of the small gear 17 is connected with the driving motor 18, and the bracket 12 is provided with a supporting plate end, and the driving motor 18 is installed on the surface of the supporting plate end.

[0025] The bottom end of the furnace body 13 is provided with a threaded column end, and the threaded column end is threadedly sleeved with a cover cap 15, and the inner diameter of the cover cap 15 is matched with the outer diameter of the feeding pipe 14.

[0026] The bracket group 2 includes a bracket 21 fixed to the side of the furnace body 13, and the matching component 3 includes a matching box 31 placed on the surface of the bracket 21, and the matching box 31 is internally embedded with a matching partition frame 33, and the top end of the matching box 31 is connected with a handle 32, and the left side of the bracket 21 is connected with a baffle 23.

[0027] The top end of the bracket 21 is symmetrically connected with two guide rails 22, the bottom end of the matching box 31 is provided with a guide groove matched with the guide rail 22, and the surface of the guide rail 22 is movably installed with a plurality of ball ends through the ball groove.

[0028] The matching box 31 is provided with a vibration motor 37, and the right side of the matching box 31 is provided with a plug-in cylinder end which is embedded in the inside of the feeding pipe 14.

[0029] The top left side of the matching partition frame 33 is connected with a movable strip 34, and the movable strip 34 is inserted into the inside of the matching partition frame 33 through the guide groove, the top left side of the matching partition frame 33 is connected with a fixed disc 35, and the bottom end of the fixed disc 35 is connected with an air cylinder 36, and the air cylinder 36 is fixedly installed on the outside of the matching box 31.

[0030] The bracket 12 can support and support the driving motor 18 through the supporting plate end, and the large gear 16 and the small gear 17 are matched, and then the left and right inclination of the furnace body 13 is conveniently controlled, the convenience of the furnace body 13 is ensured, and the threaded column end at the bottom end of the furnace body 13 can conveniently place the cover cap 15 temporarily during the feeding process.

[0031] Through the design of the handle 32, the matching box 31 can be conveniently lifted, and the convenience of taking and placing is ensured, the matching partition frame 33 is placed in the matching box 31, the matching partition frame 33 is matched with the matching box 31, the raw materials are conveniently loaded, the bracket 21 is guided through the guide rail 22, the matching box 31 is conveniently slid, when the matching box 31 moves, the ball end is frictionally rotated, and the smoothness of the movement of the matching box 31 is ensured.

[0032] The mixing tank 31 is inserted into the feeding pipe 14 through the insert end, thereby ensuring the convenience of docking the mixing tank 31 and preventing raw materials from being missed or falling during feeding. The piston rod end of the cylinder 36 pushes upward to push the fixed plate 35, and then the movable bar 34 drives the mixing partition frame 33 to move upward, controlling the opening and closing state of the mixing partition frame 33 and the mixing tank 31. The guide groove on the inner wall of the mixing partition frame 33 can guide the movable bar 34 to ensure the stability of the vertical movement of the movable bar 34.

[0033] The hot melt furnace 1, cylinder 36, and vibration motor 37 in this application are all existing publicly known technologies. The way they are described in this document is only for ease of understanding. The working principle of cylinder 36 mainly involves converting the pressure of compressed air into mechanical energy, thereby driving the mechanism to perform linear reciprocating motion, oscillation, or rotational motion. Compressed air is input through the rodless chamber and discharged through the rod chamber. The pressure difference between the two chambers of cylinder 36 acts on the piston, pushing the piston to move and causing the piston rod to extend. When air enters the rod chamber and air is discharged from the rodless chamber, the piston rod retracts. If the rod chamber and the rodless chamber alternately enter and discharge air, the piston can perform reciprocating linear motion.

[0034] The working principle of the vibration motor 37 is mainly based on the rotational motion of the motor and the centrifugal force generated by the eccentric block. The vibration motor 37 consists of a special motor and an excitation weight. An adjustable eccentric block is installed at each end of the rotor shaft. The upper shaft end has a fixed eccentric block, and the lower shaft end has an adjustable eccentric block. An additional block is installed on the outside of the upper and lower eccentric blocks. By adjusting the number of additional blocks, the excitation force of the vibration motor 37 can be adjusted in stages. When the vibration motor 37 is powered on and rotates, the rotor shaft drives the eccentric block to rotate at high speed. The eccentric block generates centrifugal force during the rotation process. This centrifugal force is the excitation force. The excitation force is transmitted to the vibrating machinery through the motor base or flange, causing the vibrating machinery to vibrate.

[0035] Working principle: According to the appendix Figure 3 With appendix Figure 4 As shown, during use, metal raw materials can be classified, proportioned, and placed in the compartments of the proportioning partition frame 33. A scale is provided on the inside of the proportioning partition frame 33. After the raw materials are placed, the scale is adjusted according to the attached diagram. Figure 2 As shown, the drive motor 18 can be started, and the shaft end of the drive motor 18 drives the small gear 17 to rotate. The small gear 17 can drive the large gear 16 to control the furnace body 13 to rotate and tilt to the left. At this time, the bracket 21 tilts along with the furnace body 13. At this time, the proportioning box 31 with the raw materials is placed on the surface of the bracket 21, and the proportioning box 31 is supported by the baffle 23.

[0036] Secondly, according to the appendix Figure 3 With appendix Figure 4As shown, after the driving motor 18 is started, the shaft end is reversed, and through the above steps, the furnace body 13 can be reversed to be left high and right low. At this time, under the influence of gravity and inertia, the proportioning box 31 can slide on the ball end surface of the guide rail 22, and then drive the right side of the proportioning box to be inserted in the feeding pipe 14. At the same time, after the cylinder 36 is started, the piston rod end pushes the fixed disc 35, and the fixed disc 35 can drive the proportioning partition frame 33 to move upwards. At this time, the proportioning partition frame 33 is separated from the inner wall bottom end of the proportioning box 31, and the raw materials in the proportioning partition frame 33 are concentrated. The raw materials pass through the right side of the proportioning box 31 and enter the furnace body 13 through the feeding pipe 14. After the proportioning box 31 is removed, the sealing cap 15 can be screwed on the end of the feeding pipe 14 to realize the sealing of the end of the feeding pipe 14.

[0037] The basic principle, main features and advantages of the present application are shown and described above. It should be understood by those skilled in the art that the present application is not limited by the above embodiments, and the above embodiments and descriptions in the specification are only the principles of the present application. Without departing from the spirit and scope of the present application, various changes and improvements can be made to the present application, and these changes and improvements all fall within the scope of the claimed present application. The scope of protection required by the present application is defined by the appended claims and their equivalents.

Claims

1. A bimetallic saw blank production raw material proportioning device comprising a hot melting furnace (1), characterized in that, The hot melting furnace (1) includes a base (11), both sides of the top end of the base (11) are connected with supports (12), and the inside of the support (12) is movably connected with a furnace body (13) through rotation, the side of the furnace body (13) is provided with a feeding pipe (14), and the left side of the furnace body (13) is provided with a frame group (2) near the position of the feeding pipe (14), and the surface of the frame group (2) is movably connected with a proportioning component (3).

2. The bimetal billet production raw material proportioning device according to claim 1, characterized in that, The shaft of the furnace body (13) penetrates through the rear of the support (12) and is connected with a large gear (16), the outside of the large gear (16) is engaged with a small gear (17) through teeth, the shaft end of the small gear (17) is connected with a driving motor (18), and the side of the support (12) is provided with a supporting plate end, and the driving motor (18) is installed on the surface of the supporting plate end.

3. The bimetal billet production raw material proportioning device according to claim 1, characterized in that, The bottom end of the furnace body (13) is provided with a threaded column end, and the surface of the threaded column end is threadedly sleeved with a cover cap (15), and the inner diameter of the cover cap (15) is matched with the outer diameter of the feeding pipe (14).

4. The bimetal billet production raw material proportioning device according to claim 1, characterized in that, The frame group (2) includes a bracket (21) fixed on the side of the furnace body (13), the proportioning component (3) includes a proportioning box (31) placed on the surface of the bracket (21), the proportioning box (31) is internally embedded with a proportioning partition frame (33), the top end of the proportioning box (31) is connected with a handle (32), and the left side of the bracket (21) is connected with a baffle (23).

5. The bimetal billet production raw material proportioning device according to claim 4, characterized in that, The top end of the bracket (21) is symmetrically connected with two guide rails (22), the bottom end of the proportioning box (31) is provided with a guide groove matched with the guide rail (22), and the surface of the guide rail (22) is movably installed with a plurality of ball ends through a ball groove.

6. The bimetal billet production raw material proportioning device according to claim 4, characterized in that, The side of the proportioning box (31) is provided with a vibrating motor (37), the right side of the proportioning box (31) is provided with a plug end, and the plug end is embedded in the inside of the feeding pipe (14).

7. The bimetal billet production raw material proportioning device according to claim 4, characterized in that, The top left side of the proportioning partition frame (33) is connected with a movable strip (34), and the movable strip (34) is inserted into the inside of the proportioning partition frame (33) through a guide groove, the top left side of the proportioning partition frame (33) is connected with a fixed disc (35), and the bottom end of the fixed disc (35) is connected with an air cylinder (36), and the air cylinder (36) is fixedly installed on the outside of the proportioning box (31).