Glass fiber high-frequency welding quality detection equipment
By designing clamping and pressing components to automatically detect the quality of fiberglass welding, the problem of low accuracy in manual inspection has been solved, achieving efficient and accurate welding quality assessment.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-11
- Publication Date
- 2026-03-27
AI Technical Summary
In existing technologies, the quality inspection of glass fiber welding relies on manual pressing, which has low accuracy and high variability, making it difficult to accurately confirm the welding quality.
A high-frequency welding quality inspection device for fiberglass is designed, which includes a clamping part and a pressing part. The clamping part clamps the fiberglass board and the pressing part performs a compression test using a rubber pusher. Combined with a cooling group, the welded part is cooled to achieve automated inspection.
It improves the accuracy and consistency of welding quality inspection, reduces the variability of manual operation, and enhances the connectivity and inspection efficiency of welded parts.
Smart Images

Figure CN224051804U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to glass fiber welding detection technical field especially relates to a kind of glass fiber high-frequency welding quality detection equipment. BACKGROUND
[0002] Glass fiber high-frequency welding is a kind of ultrasonic welding mode, ultrasonic welding utilizes the energy generated by high-frequency vibration, so that the two materials to be connected produce friction heat on the contact surface, thereby realizing welding, ultrasonic welding technology is widely used in the connection of plastics, metals and other materials with its efficient, environmentally friendly characteristics, glass fiber is a kind of inorganic non-metallic material with excellent performance, various, the advantages are good insulation, high heat resistance, good corrosion resistance, high mechanical strength, glass fiber is also called glass fiber, usually used as reinforcing material in composite material, electrical insulating material and thermal insulation material.
[0003] The thermal conductivity of glass fiber in the prior art is poor, so that heat is not easily transmitted during welding, which may cause unstable quality of welded joints, the elastic modulus of glass fiber is relatively high, and the vibration energy of ultrasonic wave is relatively strong, which may cause large energy loss during welding, after ultrasonic welding of glass fiber is completed, quality detection should be carried out to determine its firmness, currently, subjective detection is usually carried out by hand pressing and extruding, the accuracy of this detection method is low, and the difference is high, and the welding quality cannot be well confirmed. UTILITY MODEL CONTENT
[0004] In order to overcome the problem that the detection method of manual in the prior art is low in accuracy, high in difference and cannot well confirm the welding quality.
[0005] The technical scheme of the utility model is as follows: a kind of glass fiber high-frequency welding quality detection equipment, including table plate, the bottom of table plate is equipped with support leg, the top of table plate is equipped with clamping part, the right side of clamping part is equipped with pressing part, high-frequency welding glass fiber plate can be clamped in clamping part, the right side of clamping part is equipped with pressing part, pressing part includes push cylinder, the left side of push cylinder is connected with rubber push block, rubber push block can be pushed out by push cylinder to extrude high-frequency welding glass fiber plate, the left side of clamping part is equipped with cooling group, cooling group includes mounting plate, fan is installed on mounting plate, fan can heat dissipation to the welding part of high-frequency welding glass fiber plate, the position of the bottom of table plate corresponding cooling group, push cylinder is equipped with lift cylinder one, lift cylinder two, lift cylinder one can drive cooling group to move up and down, lift cylinder two can drive push cylinder to move up and down.
[0006] As preferred, clamping part includes support plate perpendicular to the top of table plate, the right side of support plate is equipped with moving plate, moving plate can move to the direction of support plate to clamp high-frequency welding glass fiber plate.
[0007] As preferred, the bottom of the moving plate is provided with a bearing plate, the bottom of the bearing plate is provided with a sliding block, the top of the table plate is provided with a sliding rail corresponding to the position of the sliding block, the sliding block can slide on the sliding rail, the top of the bearing plate is provided with a screw nut seat corresponding to the two sides of the moving plate, the right side of the screw nut seat is provided with a fixed seat corresponding to the top of the table plate, a screw rod matched with the screw nut seat is rotatably connected between the support plate and the fixed seat, and the left side of the support plate is provided with a motor.
[0008] As preferred, the side of the support plate facing the support plate is provided with a rubber patch, the side of the moving plate facing the support plate is engaged with a countersunk screw, the countersunk screw comprises a cylindrical head, and the outer diameter of the cylindrical head can be sleeved with a rubber cover, and the rubber cover and the rubber patch can be attached to the surface of the high-frequency welded glass fiber plate.
[0009] As preferred, the side of the rubber cover facing the moving plate is provided with a rubber column protruding towards the moving plate corresponding to the inside of the rubber cover, and the side of the cylindrical head facing the support plate is provided with a hexagonal hole, and the rubber column can be inserted into the hexagonal hole.
[0010] As preferred, the right side of the pushing cylinder comprises a servo motor three, the bottom of the lifting cylinder one comprises a stepping motor one, the bottom of the lifting cylinder two comprises a stepping motor two, the top of the table plate is provided with an electric control box corresponding to the right side of the pressing part, and the electric control box comprises a box door located on the right side of the electric control box.
[0011] As preferred, the bottom of the cooling group is provided with a guide rod, the guide rod can extend downward through the table plate, the bottom of the pushing cylinder is provided with a lifting plate, and the top of the lifting plate is provided with a fixed plate corresponding to the two sides of the pushing cylinder.
[0012] The utility model discloses a beneficial effect: relative to the quality inspection worker barehanded to high -frequency welded glass fiber plate carries out pressing, extruding, through the clamping of high -frequency welded glass fiber plate to the clamping of high -frequency welded glass fiber plate to the test high -frequency welded glass fiber plate's firmness of pressing part of the rubber push block of driving pressing part, the fan of cooling group can follow the height of the welding part and move up and down, and the welding part is cooled, and the high -frequency welded glass fiber plate of waiting to carry out quality detection can reduce temperature, and the connectivity of welding part is increased, and the pressing part of lifting can adapt to the pressing of various sizes of high -frequency welded glass fiber plate. BRIEF DESCRIPTION OF DRAWINGS
[0013] Figure 1 It is whole structure schematic diagram for the utility model;
[0014] Figure 2 It is lifting plate structure schematic diagram for the utility model;
[0015] Figure 3 It is rubber push block structure schematic diagram for the utility model;
[0016] Figure 4The utility model discloses rubber patch structure schematic diagram shows.
[0017] Figure 5 The utility model discloses rubber column structure schematic diagram shows.
[0018] Mark explanation: 1, the platform board is supported by the leg, 12, the electric control box is 121, the door, 2, the cooling group is 21, the mounting plate is 22, the fan is 23, the guide rod is 24, the lift electric jar no. 1 is 241, the step motor no. 1 is 31, the support plate is 311, the rubber patch is 32, the moving plate is 321, the countersunk screw is 322, the rubber cover is 3221, the rubber column is 33, the motor is 34, the bearing plate is 341, the slide rail is 342, the sliding block is 343, the screw rod nut seat is 3431, the screw rod is 344, the fixed seat is 41, the lift plate is 42, the push electric jar is 421, the servo motor no. 3 is 422, the rubber push block is 43, the fixed plate is 44, the lift electric jar no. 2 is 441, the step motor no. 2 is 441. Specific implementation
[0019] The utility model is further explained below in connection with the drawings and examples.
[0020] Please refer to Figure 1 - Figure 5 The utility model provides a kind of glass fiber high-frequency welding quality detection equipment, including platform board 1, the bottom of platform board 1 is equipped with support leg 11, the top of platform board 1 is equipped with clamping part, the right side of clamping part is equipped with pressing part, clamping part can be clamped high-frequency welding glass fiber plate, the right side of clamping part is equipped with pressing part, pressing part includes push electric jar 42, the left side of push electric jar 42 is connected with rubber push block 422, rubber push block 422 can be pushed out by push electric jar 42 to high-frequency welding glass fiber plate extrusion, the left side of clamping part is equipped with cooling group 2, cooling group 2 includes mounting plate 21, mounting plate 21 is installed with fan 22, fan 22 can heat dissipation to the welding portion of high-frequency welding glass fiber plate, the bottom of platform board 1 corresponds the position of cooling group 2, push electric jar 42 respectively is equipped with lift electric jar no. 1 24, lift electric jar no. 2 44, lift electric jar no. 1 24 can drive cooling group 2 to move up and down, lift electric jar no. 2 44 can drive push electric jar 42 to move up and down, by clamping part to high-frequency welding glass fiber plate clamping, simultaneously drive the rubber push block 422 of pressing part to high-frequency welding glass fiber plate press to test the firmness of the welding portion of high-frequency welding glass fiber plate, the fan 22 of cooling group 2 can follow the height of welding portion and move up and down, to welding portion cooling, make the high-frequency welding glass fiber plate of quality detection to be carried out can reduce temperature, increase the connectivity of welding portion, the pressing portion of being able to lift can adapt to the pressing of high-frequency welding glass fiber plate of multiple sizes.
[0021] Please refer to Figure 1 - Figure 4In the embodiment, the clamping part comprises a support plate 31 perpendicular to the top of the table plate 1, a moving plate 32 is arranged on the right side of the support plate 31, the moving plate 32 can move to the direction of the support plate 31 to clamp the high-frequency welded glass plate, the clamping and releasing of the high-frequency welded glass plate are realized through the movement of the moving plate 32, the butt joint efficiency of the high-frequency welded glass plate is improved, the bottom of the moving plate 32 is provided with a bearing plate 34, the bottom of the bearing plate 34 is provided with a sliding block 342, the top of the table plate 1 is provided with a sliding rail 341 corresponding to the position of the sliding block 342, the sliding block 342 can slide on the sliding rail 341, the top of the bearing plate 34 is provided with a screw nut seat 343 corresponding to the two sides of the moving plate 32, the right side of the screw nut seat 343 is provided with a fixed seat 344 corresponding to the top of the table plate 1, a screw rod 3431 matched with the screw nut seat 343 is rotatably connected between the support plate 31 and the fixed seat 344, the left side of the support plate 31 is provided with a motor 33, the motor 33 can drive the screw rod 3431 to rotate, the clamping or releasing of the high-frequency welded glass plate is realized through the rotation of the motor 33, the trouble of manual control is reduced, the cooperation of the sliding rail 341 and the sliding block 342 increases the stability of the movement of the bearing plate 34, the support plate 31 is provided with a rubber patch 311 on the side facing the support plate 31, the moving plate 32 is engaged with a countersunk screw 321 on the side facing the support plate 31, the countersunk screw 321 comprises a cylindrical head, a rubber cover 322 can be sleeved on the outer diameter of the cylindrical head, the rubber cover 322 and the rubber patch 311 can be attached to the surface of the high-frequency welded glass plate, the rubber patch 311 and the rubber cover 322 are attached and clamped to the high-frequency welded glass plate, which is convenient for protecting the surface of the high-frequency welded glass plate and reducing scratches on the surface of the high-frequency welded glass plate, and improves the yield.
[0022] Please refer to Figure 2 - Figure 5In the embodiment, the rubber cover 322 is provided with a rubber column 3221 protruding towards the moving plate 32 on the side of the rubber cover 322 corresponding to the inside of the rubber cover 322, the rubber column 3221 is provided with a hexagonal hole on the side of the cylindrical head facing the supporting plate 31, the rubber column 3221 can be inserted into the hexagonal hole, the rubber cover 322 is connected with the cylindrical head in interference fit to increase the firmness, the rubber column 3221 and the hexagonal hole are connected in interference fit to achieve the effect of clamping, which reduces the possibility of the rubber cover 322 falling off, the right side of the push cylinder 42 includes the servo motor three 421, the bottom of the lifting cylinder one 24 includes the stepping motor one 241, the bottom of the lifting cylinder two 44 includes the stepping motor two 441, the top of the table plate 1 is provided with the electric control box 12 on the right side corresponding to the pressing part, the electric control box 12 includes the box door 121, the box door 121 is located on the right side of the electric control box 12, the servo motor three 421 can detect the load applied to the high-frequency welded glass plate, which is convenient for controlling the test degree of the high-frequency welded glass plate, the stepping motor one 241 and the stepping motor two 441 have a lower price, which is convenient for reducing the equipment manufacturing cost, the electric control box 12 is arranged on the top of the table plate 1, which is convenient for wiring, the bottom of the cooling group 2 is provided with the guide rod 23, the guide rod 23 can extend downwards through the table plate 1, the bottom of the push cylinder 42 is provided with the lifting plate 41, the top of the lifting plate 41 is provided with the fixing plate 43 on the two sides corresponding to the push cylinder 42, the guide rod 23 increases the stability of the upward and downward movement of the cooling group 2, which is convenient for improving the rising height of the cooling group 2, and the fixing plate 43 increases the stability of the installation of the push cylinder 42.
[0023] In operation, first, the high-frequency welded glass plate is placed in the clamping part by the feeding device or manually, the motor 33 drives the moving plate 32 to move close to the supporting plate 31 until the rubber patch 311 and the rubber cover 322 are attached to the high-frequency welded glass plate to clamp, the lifting cylinder one 24 is controlled by the program to drive the cooling group 2 to rise to the welding position of the high-frequency welded glass plate to cool the heat generated by ultrasonic welding, after a certain period of cooling, the lifting cylinder two 44 drives the push cylinder 42 to rise, the rubber push block 422 of the push cylinder 42 should be above the welding position of the high-frequency welded glass plate, then the push cylinder 42 pushes the rubber push block 422 to move to the left, and then a certain interval, the driver of the servo motor three 421 can monitor the load, if the high-frequency welded glass plate is broken after reaching a certain load, it means that the quality is poor, if the high-frequency welded glass plate is not broken, it means that the quality is qualified, the programmable controller and the program in the electric control box 12 and the corresponding electric control circuit are prior art, and the working principle is not described here.
[0024] Through the above steps, the clamping part clamps the high-frequency welded glass fiber plate, and at the same time, the rubber push block 422 of the driving pressing part presses the high-frequency welded glass fiber plate to test the firmness of the welding position of the high-frequency welded glass fiber plate. The fan 22 of the cooling group 2 can move up and down along the height of the welding position to cool the welding position, so that the high-frequency welded glass fiber plate to be detected can reduce the temperature and increase the connectivity of the welding position. The lifting pressing part can adapt to the pressing of high-frequency welded glass fiber plates of various sizes to solve the problem that the manual detection method in the prior art has low accuracy, high difference and cannot well confirm the welding quality.
Claims
1. A glass fiber high frequency welding quality detection device, characterized in that: The utility model provides a high frequency welding glass board cooling device, including the platform (1), the bottom of platform (1) is equipped with support leg (11), the top of platform (1) is equipped with clamping part, the right side of clamping part is equipped with press part, can be clamped high frequency welding glass board in clamping part, the right side of clamping part is equipped with press part, press part includes push cylinder (42), the left side of push cylinder (42) is connected with rubber push block (422), rubber push block (422) can be pushed out by push cylinder (42) extrusion high frequency welding glass board, the left side of clamping part is equipped with cooling group (2), cooling group (2) includes mounting plate (21), is installed fan (22) on mounting plate (21), fan (22) can carry out heat dissipation to the welding part of high frequency welding glass board, the bottom of platform (1) corresponds cooling group (2), push cylinder (42) position is equipped with lift cylinder one (24) respectively, lift cylinder two (44) of driving cooling group (2) moves up and down, lift cylinder two (44) can drive push cylinder (42) moves up and down.
2. The glass fiber high-frequency welding quality detection device according to claim 1, characterized in that: The clamping part includes a support plate (31) perpendicular to the top of the platform (1), and the right side of the support plate (31) is provided with a moving plate (32) capable of moving towards the support plate (31) to clamp the high frequency welding glass board.
3. The glass fiber high-frequency welding quality detection apparatus according to claim 2, characterized in that: The bottom of the moving plate (32) is provided with a bearing plate (34), and the bottom of the bearing plate (34) is provided with a sliding block (342). The top of the platform (1) is provided with a sliding rail (341) corresponding to the position of the sliding block (342). The sliding block (342) can slide on the sliding rail (341). The top of the bearing plate (34) is provided with a screw nut seat (343) corresponding to the two sides of the moving plate (32). The right side of the screw nut seat (343) is provided with a fixed seat (344) corresponding to the top of the platform (1). A screw rod (3431) matched with the screw nut seat (343) is rotatably connected between the support plate (31) and the fixed seat (344). The left side of the support plate (31) is provided with a motor (33) capable of driving the screw rod (3431) to rotate.
4. The glass fiber high-frequency welding quality detection apparatus according to claim 3, characterized in that: The side of the support plate (31) facing the support plate (31) is provided with a rubber patch (311), and the side of the moving plate (32) facing the support plate (31) is engaged with a countersunk screw (321). The countersunk screw (321) includes a cylindrical head, and a rubber cover (322) can be fitted on the outer diameter of the cylindrical head. The rubber cover (322) and the rubber patch (311) can be attached to the surface of the high frequency welding glass board.
5. The glass fiber high-frequency welding quality inspection apparatus according to claim 4, characterized in that: The side of the rubber cover (322) facing the moving plate (32) is provided with a rubber column (3221) protruding towards the moving plate (32) corresponding to the inside of the rubber cover (322). The side of the cylindrical head facing the support plate (31) is provided with a hexagonal hole, and the rubber column (3221) can be inserted into the hexagonal hole.
6. The glass fiber high-frequency welding quality inspection apparatus according to claim 5, characterized in that: The right side of the push cylinder (42) comprises a servo motor three (421), the bottom of the lifting cylinder one (24) comprises a stepping motor one (241), the bottom of the lifting cylinder two (44) comprises a stepping motor two (441), and the top of the table plate (1) is provided with an electric control box (12) corresponding to the right side of the pressing part. The electric control box (12) comprises a box door (121), and the box door (121) is located on the right side of the electric control box (12).
7. The glass fiber high-frequency weld quality inspection apparatus of claim 6, wherein: The bottom of the cooling group (2) is provided with a guide rod (23), the guide rod (23) can extend downward through the table plate (1), and the bottom of the push cylinder (42) is provided with a lifting plate (41), and the top of the lifting plate (41) is provided with a fixed plate (43) corresponding to the two sides of the push cylinder (42).