Graphite electrode detection device

By designing a graphite electrode detection device, utilizing conveying components, clamping and fastening components, and detection components, the problem of low detection efficiency of graphite electrodes is solved, realizing integrated operation of material conveying, feeding, clamping, inspection, and picking, thus improving the stability and efficiency of detection.

CN224051946UActive Publication Date: 2026-03-27XIAMEN SHENGJUNYUAN TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-05
Publication Date
2026-03-27

AI Technical Summary

Technical Problem

The efficiency of manual visual inspection of graphite electrodes after processing is low, and it is difficult to achieve integrated operation of material feeding, clamping, inspection and unloading.

Method used

A graphite electrode detection device was designed, including a conveying component, a clamping and fastening component, and a detection component. The conveying component guides and conveys the graphite electrode, the clamping and fastening component securely holds it, and the detection component performs rapid detection, realizing integrated operation of material conveying, feeding, clamping, inspection, and picking.

Benefits of technology

It enables rapid detection of graphite electrodes, prevents detection errors caused by shaking and displacement, and improves detection efficiency and integrated operation capabilities.

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Abstract

The utility model discloses a graphite electrode detection device, which belongs to the field of graphite electrode detection, and comprises a case, a graphite electrode detection device and a graphite electrode detection device, and the two groups of conveying components are correspondingly mounted on the two side surfaces of the case respectively, and are used for guiding and conveying the graphite electrodes. According to the graphite electrode detection device disclosed by the utility model, the graphite electrode can be quickly slid through the arranged conveying component and the plurality of groups of rollers, when the graphite electrode slips onto the belt conveyor, the graphite electrode can be conveyed to a specified position by starting the belt conveyor, and the graphite electrode can be clamped and fastened through the arranged clamping and fastening component. When the two sets of clamping and fastening plates make contact with the graphite electrode, clamping and fastening operation on the graphite electrode can be completed, and the situation that the graphite electrode shakes and shifts in the detection process, and consequently errors occur in appearance detection can be effectively prevented.
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Description

TECHNICAL FIELD

[0001] The utility model belongs to the graphite electrode detection field, concretely relates to a graphite electrode detection device. BACKGROUND

[0002] Graphite electrode, mainly petroleum coke, needle coke as raw material, coal tar pitch as binder, calcination, batching, kneading, molding, baking, graphitization, machining and making, is in the electric arc furnace with electric arc form release electric energy to the furnace charge heating melting conductor, according to its quality index high and low, can be divided into ordinary power, high power and super high power;Graphite electrode needs to carry out appearance detection operation after finishing, and appearance detection operation is often manually detected to graphite electrode, and the efficiency of detection is not high, and it is difficult to realize the integrated operation of feeding, feeding, clamping, detecting and taking.

[0003] The utility model attempts to provide new or otherwise improved graphite electrode detection to alleviate or at least mitigate such problems or deficiencies. SUMMARY

[0004] In view of one or more of the above deficiencies or improvement needs of the prior art, the utility model provides a graphite electrode detection device, which has the advantages of realizing integrated operation of feeding, feeding, clamping, detecting and taking.

[0005] To achieve the above purpose, the utility model provides a graphite electrode detection device, which comprises a machine case, and an installation chamber is arranged in the machine case;

[0006] Two groups of conveying members are respectively installed on the two side surfaces of the machine case, and the conveying members are used for guiding and conveying graphite electrodes;

[0007] A support frame is detachably installed in the installation chamber of the machine case, a belt conveyor is detachably installed on the support frame, and the belt conveyor is located between the two groups of conveying members, and the support frame and the conveying members are located in the same plane;

[0008] Two groups of clamping and fastening members are detachably installed in the installation chamber of the machine case, and the two groups of clamping and fastening members are used for clamping and fastening graphite electrodes on the support frame;And

[0009] A detection member is detachably installed on the machine case, and the detection member is used for detecting graphite electrodes.

[0010] As a further improvement of the utility model, the conveying member comprises

[0011] A conveyor frame is detachably mounted on the side surface of the cabinet, and a conveying base plate is detachably mounted in the conveyor frame, and a gap is formed in the conveying base plate;

[0012] A roller frame is detachably mounted in the gap of the conveying base plate, and a plurality of groups of rollers are rotatably arranged in the roller frame, and the plurality of groups of rollers are located flush with the conveying base plate.

[0013] As a further improvement of the utility model, a fastening rod is detachably mounted at the bottom of the conveyor frame, and the fastening rod is detachably connected between the side surface of the cabinet, and the fastening rod is arranged in an inclined manner between the conveyor frame.

[0014] As a further improvement of the utility model, the clamping and fastening member comprises

[0015] A machine table is detachably mounted in the mounting cavity of the cabinet;

[0016] A sliding rail is detachably mounted on the machine table;

[0017] A first electric cylinder is detachably arranged on the machine table, and a patch is detachably mounted on the output end of the first electric cylinder;

[0018] A clamping and fastening frame is detachably mounted on the patch, and a sliding block capable of sliding on the sliding rail is detachably mounted at the bottom of the clamping and fastening frame;

[0019] A clamping and fastening plate is detachably arranged on the clamping and fastening frame, and a clamping and fastening slot is formed in the clamping and fastening plate.

[0020] As a further improvement of the utility model, the caliber size of the clamping and fastening slot is matched with the caliber size of the clamping and fastening plate, and the shape of the clamping and fastening slot is V-shaped.

[0021] As a further improvement of the utility model, a non-slip rubber pad is detachably mounted in the clamping and fastening slot, and the size of the non-slip rubber pad is matched with the size of the clamping and fastening slot.

[0022] As a further improvement of the utility model, the detection member comprises

[0023] A connecting frame is detachably mounted on the cabinet, and the connecting frame is located at the inner top of the cabinet;

[0024] A lamination plate is detachably arranged on the connecting frame;

[0025] A second electric cylinder is detachably mounted on the lamination plate, and the output end of the second electric cylinder extends downward along the longitudinal direction;

[0026] The detector is detachably arranged on the output end of the second electric cylinder.

[0027] As a further improvement of the present application, a touch rod is detachably arranged at the bottom of the detector, and the size of the touch rod is adapted to the size of the detector.

[0028] Overall, the above technical solutions conceived by the present application have the following beneficial effects compared with the prior art:

[0029] The graphite electrode detection device of the present application comprises a conveying member, a detection member, a clamping and fastening member, a first electric cylinder and a second electric cylinder. The conveying member is arranged on the graphite electrode detection device. The detection member is arranged on the conveying member. The clamping and fastening member is arranged on the conveying member. The first electric cylinder is arranged on the clamping and fastening member. The second electric cylinder is arranged on the detection member. The graphite electrode detection device has the following beneficial effects: the graphite electrode can be quickly slid on the multiple sets of rollers by placing the graphite electrode to be detected on the roller frame and pushing the graphite electrode to slide on the multiple sets of rollers. When the graphite electrode slides onto the belt conveyor, the graphite electrode can be transported to the designated position by starting the belt conveyor. The graphite electrode can be clamped and fastened by starting the switches of the two sets of first electric cylinders after the graphite electrode moves to the designated position, so that the two sets of first electric cylinders drive the two sets of clamping and fastening plates to move closer to each other. The clamping and fastening of the graphite electrode can be completed when the two sets of clamping and fastening plates contact the graphite electrode, which can effectively prevent the graphite electrode from shaking and shifting during detection, thereby avoiding errors in appearance detection. The appearance of the graphite electrode can be quickly detected by starting the switch of the second electric cylinder after the clamping and fastening member completes the clamping and fastening of the graphite electrode, so that the output end of the second electric cylinder moves downward to move the detector as a whole, thereby realizing the integration of feeding, feeding, clamping, detection and taking. BRIEF DESCRIPTION OF DRAWINGS

[0030] Figure 1 It is a structural schematic view of the graphite electrode detection device of the present application as a whole.

[0031] Figure 2 It is a structural schematic view of the graphite electrode detection device of the present application from another angle.

[0032] Figure 3 It is a front view of the graphite electrode detection device of the present application.

[0033] Figure 4 It is a structural schematic view of the conveying member of the present application as a whole.

[0034] Figure 5 It is a structural schematic view of the detection member of the present application as a whole.

[0035] Figure 6The utility model discloses a clamping fastening component whole structure schematic diagram.

[0036] In all drawings, same reference signs represent same technical features, specifically: 1, case; 2, conveying component; 21, conveyer frame; 22, conveying base plate; 23, roller frame; 24, roller; 25, fastening rod; 3, support frame; 31, belt conveyer; 4, clamping fastening component; 41, machine table; 42, slide rail; 43, first electric cylinder; 44, patch; 45, clamping fastening frame; 46, clamping fastening plate; 47, clamping fastening notch; 48, sliding block; 5, detecting component; 51, connecting frame; 52, lamination plate; 53, second electric cylinder; 54, detector. DETAILED DESCRIPTION

[0037] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of the utility model.

[0038] The terms used herein are only for describing the specific embodiments, and are not intended to limit the utility model. The terms "include", "contain" and the like used herein indicate the existence of the described features, steps, operations and / or components, but do not exclude the existence or addition of one or more other features, steps, operations or components.

[0039] All the terms used herein (including technical and scientific terms) have the meanings generally understood by those skilled in the art, unless otherwise defined. It should be noted that the terms used herein should be interpreted to have meanings consistent with the context of the specification, and should not be interpreted in an idealized or overly stereotyped manner.

[0040] In the embodiments, by Figures 1-6 A graphite electrode detection device is given, wherein, Figure 1 It is a structure schematic diagram of the utility model graphite electrode detection device whole; Figure 2 It is a structure schematic diagram when the utility model graphite electrode detection device is viewed from another angle; Figure 3 It is a front view of the utility model graphite electrode detection device; Figure 4 It is a structure schematic diagram of the utility model conveying component whole; Figure 5 It is a structure schematic diagram of the utility model detecting component whole; Figure 6The utility model discloses a whole's structure schematic drawing of clamping fastening member, it includes the case 1, and it has an installation chamber in it;Two groups of conveying member 2 are correspondingly installed on the two side surfaces of case 1 respectively, and conveying member 2 is used for guiding conveying operation to graphite electrode;Support frame 3 is detachably installed in the installation chamber of case 1, and a belt conveyor 31 is detachably installed on support frame 3, and belt conveyor 31 is located between two groups of conveying member 2, and support frame 3 and conveying member 2 are located flush position;Two groups of clamping fastening member 4 are detachably installed in the installation chamber of case 1, and two groups of clamping fastening member 4 are used for clamping fastening operation to graphite electrode on support frame 3;And detection member 5 is detachably installed on case 1, and detection member 5 is used for detecting operation to graphite electrode.

[0041] The utility model discloses a whole's structure schematic drawing of clamping fastening member, it includes the case 1, and it has an installation chamber in it;Two groups of conveying member 2 are correspondingly installed on the two side surfaces of case 1 respectively, and conveying member 2 is used for guiding conveying operation to graphite electrode;Support frame 3 is detachably installed in the installation chamber of case 1, and a belt conveyor 31 is detachably installed on support frame 3, and belt conveyor 31 is located between two groups of conveying member 2, and support frame 3 and conveying member 2 are located flush position;Two groups of clamping fastening member 4 are detachably installed in the installation chamber of case 1, and two groups of clamping fastening member 4 are used for clamping fastening operation to graphite electrode on support frame 3;And detection member 5 is detachably installed on case 1, and detection member 5 is used for detecting operation to graphite electrode.

[0042] Then the conveying member 2 is endowed with a more specific structure and configuration to further explain and illustrate, and the conveying member 2 includes a conveyor frame 21, which is detachably installed on the side surface of the case 1, and a conveying base plate 22 is detachably installed in the conveyor frame 21, and a notch is formed in the conveying base plate 22;Roller frame 23 is detachably installed in the notch of conveying base plate 22, and a plurality of rollers 24 are rotatably arranged in roller frame 23, and the plurality of rollers 24 are located flush with the conveying base plate 22;

[0043] Then the principle of the use of the conveying member 2 as a whole is further explained. The staff places the graphite electrode to be detected on the roller frame 23 and pushes the graphite electrode to slide on the multiple sets of rollers 24. The multiple sets of rollers 24 can quickly slide the graphite electrode. When the graphite electrode slides onto the belt conveyor 31, the graphite electrode can be transported to the designated position by starting the belt conveyor 31.

[0044] In some embodiments, in order to further reinforce the connection between the conveyor frame 21 and the cabinet 1, a fastening rod 25 is detachably installed at the bottom of the conveyor frame 21, and the fastening rod 25 is detachably connected between the side surface of the cabinet 1. The fastening rod 25 is arranged in an inclined manner between the conveyor frame 21 and the cabinet 1.

[0045] The connection between the fastening rod 25, the conveyor frame 21 and the cabinet 1 can form a triangular support gap between the conveyor frame 21, the fastening rod 25 and the cabinet 1, which can further reinforce the connection between the conveyor frame 21 and the cabinet 1.

[0046] Next, a more specific structure and configuration of the clamping and fastening member 4 as a whole is further explained. The clamping and fastening member 4 includes a machine table 41 which is detachably installed in the installation cavity of the cabinet 1; a sliding rail 42 which is detachably installed on the machine table 41; a first electric cylinder 43 which is detachably arranged on the machine table 41, and a patch 44 which is detachably installed on the output end of the first electric cylinder 43; a clamping and fastening frame 45 which is detachably installed on the patch 44, and a sliding block 48 which is capable of sliding on the sliding rail 42 and is detachably installed at the bottom of the clamping and fastening frame 45; and a clamping and fastening plate 46 which is detachably arranged on the clamping and fastening frame 45, and a clamping and fastening slot 47 which is formed in the clamping and fastening plate 46.

[0047] Next, the principle of the use of the clamping and fastening member 4 as a whole is further explained. After the graphite electrode moves to the designated position, the switches of the two sets of first electric cylinders 43 are turned on, so that the two sets of first electric cylinders 43 drive the two sets of clamping and fastening plates 46 to approach each other. When the two sets of clamping and fastening plates 46 contact the graphite electrode, the clamping and fastening work of the graphite electrode is completed, which can effectively prevent the graphite electrode from shifting during detection, thereby preventing errors in appearance detection.

[0048] In some embodiments, in order to improve the stability of the clamped graphite electrode, the diameter of the clamping and fastening slot 47 is adapted to the diameter of the clamping and fastening plate 46, and the shape of the clamping and fastening slot 47 is V-shaped.

[0049] In some embodiments, in order to prevent the graphite electrode from shaking when clamping the graphite electrode, a non-slip rubber pad is detachably installed in the clamping fastening groove 47, and the size of the non-slip rubber pad is matched with the size of the clamping fastening groove 47.

[0050] Next, the overall structure and configuration of the detection member 5 will be further explained. The detection member 5 includes a connecting frame 51 which is detachably installed on the cabinet 1 and located at the inner top of the cabinet 1, a clamping plate 52 which is detachably arranged on the connecting frame 51, a second electric cylinder 53 which is detachably installed on the clamping plate 52 and whose output end extends downward along the longitudinal direction, and a detector 54 which is detachably arranged on the output end of the second electric cylinder 53.

[0051] Next, the principle of the use of the detection member 5 will be further explained. After the clamping and fastening member 4 completes the clamping and fastening operation on the graphite electrode, the output end of the second electric cylinder 53 is lowered to drive the detector 54 to move downward, so as to quickly detect the appearance of the graphite electrode.

[0052] In some embodiments, in order to effectively prevent the detector 54 from being damaged by touching the graphite electrode during the downward movement, a touch rod is detachably installed at the bottom of the detector 54, and the size of the touch rod is matched with the size of the detector 54.

[0053] During the downward movement of the detector 54, the touch rod first touches the graphite electrode, thereby avoiding the problem of damage to the detector 54 caused by the direct contact between the detector 54 and the graphite electrode.

[0054] After the detection is completed, the detector 54 is returned to the initial position, and the two sets of clamping and fastening members 4 are loosened to release the clamping and fastening operation on the graphite electrode. Then, the belt conveyor 31 is started again to transport the graphite electrode to the conveying member 2, and the graphite electrode is taken off to complete the transportation and detection of the graphite electrode.

[0055] In summary, through the arrangement of the conveying member 2, the worker places the graphite electrode to be detected on the roller frame 23, pushes the graphite electrode to slide on the multiple sets of rollers 24, and the multiple sets of rollers 24 can quickly slide the graphite electrode. When the graphite electrode slides onto the belt conveyor 31, the graphite electrode can be transported to the specified position by starting the belt conveyor 31. Through the arrangement of the clamping and fastening member 4, after the graphite electrode moves to the specified position, the switches of the two sets of first electric cylinders 43 are opened, so that the two sets of first electric cylinders 43 drive the two sets of clamping and fastening plates 46 to move close to each other. When the two sets of clamping and fastening plates 46 contact the graphite electrode, the clamping and fastening work of the graphite electrode is completed, which can effectively prevent the graphite electrode from shaking and shifting during detection, thereby avoiding errors in appearance detection. Through the arrangement of the detection member 5, after the clamping and fastening member 4 completes the clamping and fastening work of the graphite electrode, the switch of the second electric cylinder 53 is opened, so that the output end of the second electric cylinder 53 moves downward to drive the detector 54 to move downward, so as to quickly detect the appearance of the graphite electrode. The feeding, feeding, clamping, detecting and taking out of the material can be integrated.

[0056] Although the embodiments of the present application have been shown and described, it should be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to the embodiments without departing from the principles and spirit of the present application, and the scope of the present application is defined by the appended claims and their equivalents.

Claims

1. A graphite electrode inspection apparatus characterized by comprising: It includes A machine box (1) has an installation chamber inside; Two groups of conveying members (2) are respectively installed on the two side surfaces of the machine box (1), and the conveying members (2) are used for guiding and conveying graphite electrodes; A support frame (3) is detachably installed in the installation chamber of the machine box (1), a belt conveyor (31) is detachably installed on the support frame (3), and the belt conveyor (31) is located between the two groups of conveying members (2), the support frame (3) and the conveying members (2) are located in the same plane; Two groups of clamping and fastening members (4) are detachably installed in the installation chamber of the machine box (1), and the two groups of clamping and fastening members (4) are used for clamping and fastening graphite electrodes on the support frame (3); And A detection member (5) is detachably installed on the machine box (1), and the detection member (5) is used for detecting graphite electrodes.

2. The graphite electrode inspection apparatus according to claim 1, characterized by The conveying member (2) includes A conveyor frame (21) is detachably installed on the side surface of the machine box (1), a conveying base plate (22) is detachably installed in the conveyor frame (21), and a gap is formed in the conveying base plate (22); A roller frame (23) is detachably installed in the gap of the conveying base plate (22), and a plurality of rollers (24) are rotatably arranged in the roller frame (23), and the plurality of rollers (24) are located in the same plane as the conveying base plate (22).

3. The graphite electrode inspection apparatus according to claim 2, characterized by A fastening rod (25) is also detachably installed at the bottom of the conveyor frame (21), and the fastening rod (25) is detachably connected between the side surface of the machine box (1) and the conveyor frame (21), and the fastening rod (25) and the conveyor frame (21) are arranged in an inclined manner.

4. The graphite electrode inspection apparatus according to claim 1, characterized by The clamping and fastening member (4) includes A machine table (41) is detachably installed in the installation chamber of the machine box (1); A slide rail (42) is detachably installed on the machine table (41); A first electric cylinder (43) is detachably arranged on the machine table (41), and a patch (44) is detachably installed on the output end of the first electric cylinder (43); A clamping and fastening frame (45) is detachably installed on the patch (44), and a sliding block (48) capable of sliding on the slide rail (42) is detachably installed at the bottom of the clamping and fastening frame (45); A clamping and fastening plate (46) is detachably arranged on the clamping and fastening frame (45), and a clamping and fastening slot (47) is formed in the clamping and fastening plate (46).

5. The graphite electrode inspection apparatus according to claim 4, characterized by The caliber size of the clamping and fastening slot (47) and the caliber size of the clamping and fastening plate (46) are matched with each other, and the shape of the clamping and fastening slot (47) is V-shaped.

6. The graphite electrode inspection apparatus according to claim 5, characterized by A non-slip rubber pad is also detachably installed in the clamping and fastening slot (47), and the size of the non-slip rubber pad is matched with the size of the clamping and fastening slot (47).

7. The graphite electrode inspection apparatus according to claim 1, characterized by The detection member (5) includes A connecting frame (51) is detachably installed on the machine box (1), and the connecting frame (51) is located at the inner top of the machine box (1); a fitting plate (52) detachably arranged on the connecting frame (51); a second electric cylinder (53) detachably arranged on the fitting plate (52), and an output end of the second electric cylinder (53) extending downward along a longitudinal direction; a detector (54) detachably arranged on the output end of the second electric cylinder (53).

8. The graphite electrode inspection apparatus according to claim 7, characterized by A touch rod is detachably arranged on a bottom of the detector (54), and a size of the touch rod is adapted to a size of the detector (54).