Battery appearance detection equipment

Abstract

The utility model discloses battery appearance detection equipment, which belongs to the technical field of battery appearance detection, and is characterized in that the battery appearance detection equipment comprises an equipment main body and a detection table, the detection table is fixedly connected to the inner wall of the equipment main body, the top of the equipment main body is fixedly connected with a detection mechanism, and the top of the detection mechanism is fixedly connected with a limiting mechanism; a high-definition camera, a laser transmitter and a detection head in the detection mechanism can detect the appearance of the battery from multiple dimensions, the high-definition camera can detect various appearance defects on the surface of the battery, the laser transmitter can accurately measure the size parameters of the battery, the comprehensiveness and accuracy of battery detection are improved, and the detection efficiency is improved. An electric push rod and a clamp in the limiting mechanism can automatically clamp and fix the batteries according to different specifications of the batteries, it is guaranteed that the positions of the batteries are stable in the detection process, an electric telescopic rod can adjust the height of a laser transmitter, the equipment can meet the detection requirements of the batteries of various specifications, and the practicability of the equipment is improved.

Description

TECHNICAL FIELD

[0001] The utility model relates to battery appearance detection technical field, especially relate to battery appearance detection equipment. BACKGROUND

[0002] The battery appearance detection equipment is a kind of device for the automatic detection of battery appearance, for the online detection of the battery produced in battery processing, timely discovery of appearance unqualified battery, avoid defective product, improve production efficiency and product quality, battery appearance detection equipment can improve detection efficiency and accuracy, reduce the error and labor intensity of manual detection, it has important significance for guaranteeing the quality and safety of battery product.

[0003] Battery refers to cup, tank or other container or composite container part space with electrolyte solution and metal electrode to generate current, can convert chemical energy into electric energy device, has the division of positive electrode and negative electrode, with the progress of science and technology, battery refers to small device that can generate electric energy, such as solar cell, the performance parameters of battery mainly include potential energy, capacity, specific energy and resistance, using battery as energy source, it can obtain current with little influence from outside, and battery structure is simple, convenient to carry, charge and discharge operation is simple and easy to operate, is not affected by external climate and temperature, and performance is stable and reliable, plays a great role in various aspects of modern social life, and for the processing of battery, the appearance of battery needs to be processed, and in the processing process, sizing kit needs to be used, for example, patent number CN201821606730.6, the shaping fixture provided in the patent can ensure the consistency of the shape of finished battery, improve the rebound of battery side seal edge, avoid repeated processing of battery, reduce production cost and improve production efficiency;

[0004] The existing patent (announcement number: CN215220787U) a kind of battery appearance processing's sizing kit, including sizing base plate and positioning plate, the upper end of sizing base plate one side is provided with frame type frame, frame type frame is placed with frame type board on the upper end, the upper end of frame type board is provided with adjusting bolt on both sides, adjusting bolt is passed through frame type board to frame type frame, the upper end of sizing base plate is provided with two strip grooves, two strip grooves are fixed with tension spring on the inner wall of one side close to frame type frame, positioning plate is located on the upper end of sizing base plate, the lower end of positioning plate is provided with sliding plate on both sides, two sliding plates are respectively inserted into two strip grooves, and two sliding plates are respectively connected with two tension springs, it is a kind of battery sizing kit that can be fixed different shape and size, first pull positioning plate, expose a section of interval between positioning plate and frame type frame, then put the battery to be processed between two frame type boards and frame type frame, then release by the action force of tension spring to make the other end be fixed by positioning plate, to complete convenient positioning.

[0005] In view of the above problems, the existing patents provide solutions, but the existing battery appearance detection methods are usually detected by artificial or high-definition camera in one direction of the battery appearance. Although this method can detect the appearance of the battery, this detection method is not only low in efficiency and easy to make mistakes, but also not comprehensive enough, and the detection effect is single and the practicality is insufficient.

[0006] Therefore, a battery appearance detection device is provided. Content of the utility model

[0007] The utility model discloses a battery appearance detection device, which can solve the problem that the existing battery appearance detection methods are usually detected by artificial or high-definition camera in one direction of the battery appearance. Although this method can detect the appearance of the battery, this detection method is not only low in efficiency and easy to make mistakes, but also not comprehensive enough, and the detection effect is single and the practicality is insufficient.

[0008] To achieve the above object, the utility model provides the following technical scheme: a battery appearance detection device, comprising a device main body and a detection table, the detection table is fixedly connected to the inner wall of the device main body, the top of the device main body is fixedly connected with detection mechanism, the top of the detection mechanism is fixedly connected with limiting mechanism;

[0009] The detection mechanism comprises a hydraulic rod, a detection head, a detection disc, a groove, a motor, a high-definition camera, a laser emitter and a fixed shaft, the hydraulic rod is fixedly connected to the top of the device main body, the detection head is fixedly connected to the telescopic end of the hydraulic rod and the bottom of the detection table respectively, the motor is fixedly connected to the bottom of the detection table, the fixed shaft is fixedly connected to the output end of the motor, the detection disc is movably connected to the top of the fixed shaft, the groove is arranged on the circumference of the detection disc, the high-definition camera is fixedly connected to the top of the detection table, and the laser emitter is fixedly connected to the left side of the limiting mechanism.

[0010] Preferably, the limiting mechanism comprises an electric push rod, a clamp, a mounting plate, an electric telescopic rod and a fixed block, the mounting plate is fixedly connected to the top of the detection disc, the electric push rod is fixedly connected to the inner wall of the mounting plate, the clamp is fixedly connected to the telescopic end of the electric push rod, the electric telescopic rod is fixedly connected to the top of the detection table, the fixed block is fixedly connected to the top of the electric telescopic rod, and the laser emitter is fixedly connected to the left side of the fixed block.

[0011] Preferably, the front side of the device main body is rotatably connected with a mounting door, and the inner wall of the detection disc is provided with a battery slot.

[0012] Preferably, the inner wall of the battery tank and the inner wall of the detection table are provided with mounting holes, and the front side of the equipment body is fixedly connected with a PLC controller.

[0013] Preferably, the detection disc is fixedly connected between the laser emitter and the high-definition camera, and is movably connected above the detection table.

[0014] Preferably, the bottom of the detection disc is provided with a groove, and the top of the fixing shaft is movably connected to the inner wall of the groove.

[0015] Preferably, the top of the equipment body is fixedly connected with a limiting frame, and the hydraulic rod is fixedly connected to the inner wall of the limiting frame.

[0016] Preferably, the bottom of the detection table is fixedly connected with an assembling frame, and the motor is fixedly connected to the inner wall of the assembling frame.

[0017] Compared with the prior art, the battery appearance detection equipment has the beneficial effects that:

[0018] 1. The high-definition camera, the laser emitter and the detection head in the detection mechanism can detect the appearance of the battery from multiple dimensions, the high-definition camera can detect various appearance defects on the surface of the battery, and the laser emitter can accurately measure the size parameters of the battery, thereby improving the comprehensiveness and accuracy of battery detection.

[0019] 2. The electric push rod and the clamp in the limiting mechanism can automatically clamp and fix according to different specifications of the battery, so that the position of the battery is stable during detection, and the electric telescopic rod can adjust the height of the laser emitter, so that the equipment can adapt to the detection requirements of batteries of various specifications, thereby improving the practicability of the equipment. BRIEF DESCRIPTION OF DRAWINGS

[0020] Figure 1 It is a whole structure diagram of the battery appearance detection equipment.

[0021] Figure 2 It is a local structure diagram of the detection mechanism.

[0022] Figure 3 It is a local structure diagram of both sides of the detection disc.

[0023] Figure 4 It is a local structure diagram of the top of the detection table.

[0024] Figure 5 It is a local structure diagram of the bottom of the detection disc.

[0025] In the figure, 1, detection mechanism; 11, hydraulic rod; 12, detection head; 13, battery slot; 14, detection disc; 15, groove; 16, motor; 17, high-definition camera; 18, laser emitter; 19, fixed shaft; 2, limiting mechanism; 21, electric push rod; 22, clamp; 23, mounting plate; 24, fixed block; 25, electric telescopic rod; 26, mounting door; 3, equipment main body; 4, detection table; 5, PLC controller; 6, mounting hole; 7, groove body. DETAILED DESCRIPTION

[0026] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.

[0027] Please refer to Figures 1-5 The utility model provides technical scheme:

[0028] The battery appearance detection equipment includes equipment main body 3 and detection table 4, and the detection table 4 is fixedly connected to the inner wall of the equipment main body 3, the top of the equipment main body 3 is fixedly connected with detection mechanism 1, and the top of the detection mechanism 1 is fixedly connected with limiting mechanism 2.

[0029] The detection mechanism 1 includes hydraulic rod 11, detection head 12, detection disc 14, groove 15, motor 16, high-definition camera 17, laser emitter 18 and fixed shaft 19, the hydraulic rod 11 is fixedly connected to the top of the equipment main body 3, the detection head 12 is fixedly connected to the telescopic end of the hydraulic rod 11 and the bottom of the detection table 4 respectively, the motor 16 is fixedly connected to the bottom of the detection table 4, the fixed shaft 19 is fixedly connected to the output end of the motor 16, the detection disc 14 is movably connected to the top of the fixed shaft 19, the groove 15 is formed in the circumference of the detection disc 14, the high-definition camera 17 is fixedly connected to the top of the detection table 4, and the laser emitter 18 is fixedly connected to the left side of the limiting mechanism 2.

[0030] In this embodiment: the height of the battery can be detected by setting up a laser emitter 18; the structure on the device can be installed by setting up the main body 3; the high-definition camera 17 and the laser emitter 18 can be installed by setting up a detection platform 4; the detection head 12 can be moved by setting up a hydraulic rod 11; the top and bottom of the battery can be detected by setting up a detection head 12; the detection plate 14 can make the battery rotate for easy inspection by the user; the groove 15 can prevent the high-definition camera 17 and the laser emitter 18 from failing to detect the battery; the fixed shaft 19 can be rotated by setting up a motor 16; the detection plate 14 can be rotated by setting up a fixed shaft 19; the high-definition camera 17 can collect image information of the battery surface from different angles to detect whether there are defects such as scratches, stains, and unclear markings on the battery surface.

[0031] Specifically, such as Figure 3 , Figure 4 , Figure 5 As shown, the limiting mechanism 2 includes an electric push rod 21, a clamp 22, a mounting plate 23, an electric telescopic rod 25, and a fixing block 24. The mounting plate 23 is fixedly connected to the top of the detection plate 14, the electric push rod 21 is fixedly connected to the inner wall of the mounting plate 23, the clamp 22 is fixedly connected to the telescopic end of the electric push rod 21, the electric telescopic rod 25 is fixedly connected to the top of the detection table 4, the fixing block 24 is fixedly connected to the top of the electric telescopic rod 25, and the laser emitter 18 is fixedly connected to the left side of the fixing block 24.

[0032] Specifically, such as Figure 3 , Figure 4 , Figure 5 As shown, the front of the main body 3 of the device is rotatably connected to the mounting door 26, and the inner wall of the detection plate 14 is provided with a battery slot 13.

[0033] Specifically, such as Figure 4 , Figure 5 As shown, mounting holes 6 are provided on the inner wall of the battery compartment 13 and the inner wall of the testing platform 4, and a PLC controller 5 is fixedly connected to the front side of the main body 3 of the equipment.

[0034] In the embodiment: by setting the electric push rod 21 can drive the clamp 22 to move, by setting the clamp 22 can limit the battery, keep the stability of the battery, by setting the mounting plate 23 can install the electric push rod 21, by setting the electric telescopic rod 25 can drive the fixed block 24 to move up and down, by setting the fixed block 24 can install the laser emitter 18, by setting the installation door 26 can protect the structure inside the device main body 3, by setting the battery groove 13 can place the battery, by setting the mounting hole 6 can make the detection head 12 at the bottom of the detection table 4 can detect the bottom of the battery, by setting the PLC controller 5 can not only analyze the data, and can control the electric push rod 21, electric telescopic rod 25, motor 16 and hydraulic rod 11.

[0035] Specifically, as shown in Figure 1 、 Figure 3 、 Figure 4 The detection disc 14 is fixedly connected between the laser emitter 18 and the high-definition camera 17, and the detection disc 14 is movably connected above the detection table 4.

[0036] Specifically, as shown in Figure 2 、 Figure 5 The bottom of the detection disc 14 is provided with a groove 7, and the top of the fixed shaft 19 is movably connected to the inner wall of the groove 7.

[0037] In the embodiment: by setting the groove 7 can install the fixed shaft 19.

[0038] Specifically, as shown in Figure 1 、 Figure 2 The top of the device main body 3 is fixedly connected with a limiting frame, and the hydraulic rod 11 is fixedly connected to the inner wall of the limiting frame.

[0039] Specifically, as shown in Figure 2 、 Figure 5 The bottom of the detection table 4 is fixedly connected with an assembly frame, and the motor 16 is fixedly connected to the inner wall of the assembly frame.

[0040] In the embodiment: by setting the limiting frame can limit the hydraulic rod 11, improve the stability of the hydraulic rod 11, by setting the assembly frame can limit the motor 16, improve the stability of the motor 16.

[0041] Working principle: when the user needs to detect the appearance of the battery, first, the battery can be placed in the battery slot 13 of the detection disc 14, the battery slot 13 positions the battery, then the user powers on and starts the electric push rod 21, the clamp 22 clamps the battery, ensures the position of the battery stable during the detection process, then, according to the height of the battery, the height of the laser emitter 18 is adjusted through the PLC controller 5 control electric telescopic rod 25, after completion, power on and start the motor 16 drives the fixed shaft 19 rotation, at this time the detection disc 14 rotates synchronously, at the same time, the hydraulic rod 11 drives the detection head 12 to descend according to the size of the battery, detects the top of the battery, while the bottom detection head 12 can pass through the installation hole 6, can detect the bottom of the battery, at this time, the high-definition camera 17 can collect the image information of the surface of the battery from different angles in the process of rotating the detection disc 14, detects whether there are scratches, stains, unclear marks and other defects on the surface of the battery, while the laser emitter 18 emits laser beam, measures the height, thickness and other size parameters of the battery, the detection data is transmitted to the PLC controller 5 in real time for processing and analysis, judges whether the appearance of the battery is qualified, after the detection is completed, the hydraulic rod 11 drives the detection head 12 to rise, the motor 16 stops rotating, the user can take out the battery.

[0042] The above is only a preferred embodiment of the present application, and is not intended to limit the present application, any modification, equivalent replacement and improvement within the spirit and principle of the present application should be included in the protection scope of the present application.

Claims

1. A battery appearance detection device, comprising a device body (3) and a detection table (4), the detection table (4) is fixedly connected to the inner wall of the device body (3), characterized in that: The top of the device body (3) is fixedly connected with a detection mechanism (1), and the top of the detection mechanism (1) is fixedly connected with a limiting mechanism (2). The detection mechanism (1) comprises a hydraulic rod (11), a detection head (12), a detection disc (14), a groove (15), a motor (16), a high-definition camera (17), a laser emitter (18) and a fixed shaft (19), the hydraulic rod (11) is fixedly connected at the top of the device body (3), the detection head (12) is fixedly connected at the telescopic end of the hydraulic rod (11) and the bottom of the detection table (4) respectively, the motor (16) is fixedly connected at the bottom of the detection table (4), the fixed shaft (19) is fixedly connected at the output end of the motor (16), the detection disc (14) is movably connected at the top of the fixed shaft (19), the groove (15) is formed in the circumference of the detection disc (14), the high-definition camera (17) is fixedly connected at the top of the detection table (4), and the laser emitter (18) is fixedly connected at the left side of the limiting mechanism (2).

2. The battery appearance inspection apparatus according to claim 1, characterized by: The limiting mechanism (2) comprises an electric push rod (21), a clamp (22), a mounting plate (23), an electric telescopic rod (25) and a fixed block (24), the mounting plate (23) is fixedly connected at the top of the detection disc (14), the electric push rod (21) is fixedly connected at the inner wall of the mounting plate (23), the clamp (22) is fixedly connected at the telescopic end of the electric push rod (21), the electric telescopic rod (25) is fixedly connected at the top of the detection table (4), the fixed block (24) is fixedly connected at the top of the electric telescopic rod (25), and the laser emitter (18) is fixedly connected at the left side of the fixed block (24).

3. The battery appearance inspection apparatus according to claim 1, characterized by: The front side of the device body (3) is rotatably connected with a mounting door (26), and the inner wall of the detection disc (14) is provided with a battery groove (13).

4. The battery appearance inspection apparatus according to claim 3, characterized by: The inner wall of the battery groove (13) and the inner wall of the detection table (4) are provided with mounting holes (6), and the front side of the device body (3) is fixedly connected with a PLC controller (5).

5. The battery appearance inspection apparatus according to claim 1, characterized by: The detection disc (14) is fixedly connected between the laser emitter (18) and the high-definition camera (17), and the detection disc (14) is movably connected above the detection table (4).

6. The battery appearance inspection apparatus according to claim 1, characterized by: The bottom of the detection disc (14) is provided with a groove (7), and the top of the fixed shaft (19) is movably connected to the inner wall of the groove (7).

7. The battery appearance inspection apparatus according to claim 1, characterized by: The top of the device body (3) is fixedly connected with a limiting frame, and the hydraulic rod (11) is fixedly connected to the inner wall of the limiting frame.

8. The battery appearance inspection apparatus according to claim 1, characterized by: The bottom of the detection table (4) is fixedly connected with an assembly frame, and the motor (16) is fixedly connected to the inner wall of the assembly frame.

Images