Connector assembly and electronic equipment

By soldering the first shielding component to the cable's shielding layer in the connector, the problem of controlling the piercing force and angle of the copper bar grounding spike is solved, achieving a more reliable shielded connection and stable signal transmission.

CN224053568UActive Publication Date: 2026-03-27GUANGDONG TATSU ELECTRONIC TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-03
Publication Date
2026-03-27

AI Technical Summary

Technical Problem

In the existing technology, the electromagnetic interference protection effect of connectors and coaxial cables is not good. In particular, when the copper grounding spike pierces the first insulation layer, it is difficult to control the force and angle, which leads to damage to the shielding layer and displacement, affecting the signal transmission effect.

Method used

The shielding element is welded to the cable's shielding layer, replacing the method of piercing the insulation layer with copper grounding spikes. The shielding shell is connected by welding the dielectric layer, forming a continuous shielding path and enhancing the shielding effect.

Benefits of technology

It improves the reliability and stability of shielded connections, reduces the risk of signal leakage and electromagnetic interference, simplifies the structure, reduces processing difficulty and manufacturing costs, and improves the stability of signal transmission.

✦ Generated by Eureka AI based on patent content.

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Abstract

The embodiment of the utility model relates to the technical field of electric connectors, and particularly discloses a connector assembly and electronic equipment, the connector assembly comprises a connector, a cable and a first shielding member, the connector comprises a main shell, a shielding shell and a conductive terminal, the shielding shell covers the main shell to form an accommodating cavity, and the conductive terminal is at least partially located in the accommodating cavity. The cable comprises a conductor, a shielding layer and a first insulating layer which are sequentially arranged from inside to outside, the cable is provided with a connecting section and a shielding section which are sequentially connected in the extending direction of the cable, the connecting section and the shielding section are arranged in the containing cavity, the conductor of the connecting section is electrically connected with the conductive terminal, and the shielding section is provided with a welding area without the first insulating layer. At least part of the first shielding piece is located in the containing cavity, the first shielding piece is welded to the welding area, and the first shielding piece is electrically connected with the shielding shell. The first shielding piece is welded with the shielding layer of the cable and is electrically connected with the connector to realize shielding connection, so that the reliability of shielding connection can be improved.
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Description

TECHNICAL FIELD

[0001] The embodiment of the present application relates to the technical field of electric connectors, in particular to a connector assembly and electronic equipment. BACKGROUND

[0002] A coaxial cable refers to a cable with a plurality of coaxial structures from inside to outside, and generally includes a conductor, a shielding layer and a first insulation layer (or a sheath) arranged in sequence from inside to outside. Such a structure enables the coaxial cable to effectively resist electromagnetic interference when transmitting signals, thereby ensuring the stability and integrity of the signals. The connector is generally provided with a conductive terminal electrically connected to the cable.

[0003] At present, the connector assembly assembled with a plurality of coaxial cables is required in the fields of unmanned aerial vehicles, high-definition cameras, vehicle-mounted display systems and the like, and the communication precision requirement is very high. Therefore, there is a high demand for the connection between the conductive terminal and the coaxial cable to resist electromagnetic interference. How to improve the electromagnetic interference resistance at this position is an urgent problem to be solved in the industry. CONTENT OF THE INVENTION

[0004] The inventor found during the research and development that a shielding shell can be arranged on the connector, and the shielding shell is connected with the shielding layer of the coaxial cable to provide a continuous shielding path to prevent electromagnetic interference on the conductive terminal and the cable connection part in the accommodation cavity. Specifically, a copper strip with grounding spikes is used, the grounding spikes of the copper strip pierce the first insulation layer of each coaxial cable, the grounding spikes are connected with the shielding layer of the coaxial cable, and then the copper strip is connected with the shielding shell to realize the scheme. The inventor further found that although the electromagnetic interference resistance is improved in this way, the shielding effect still fails to meet the expectation, and the signal transmission does not achieve the ideal effect. Through multiple detections, comparisons and discussions, it is finally found that the force and angle of the grounding spikes piercing the first insulation layer and penetrating into the coaxial cable are difficult to accurately control during the process, which easily leads to damage of the shielding layer, deformation or position deviation of the piercing copper strip, and further leads to poor connection effect of the grounding spikes and the cable.

[0005] Therefore, the embodiment of the present application provides a connector assembly and electronic equipment, which is beneficial to improve the shielding connection reliability of the cable and the connector and enhance the shielding effect.

[0006] The technical scheme adopted by the present application is as follows: a connector assembly is provided, comprising a connector, a cable and a first shielding member. The connector comprises a main housing, a shielding shell and a conductive terminal, the shielding shell covers the main housing and forms a receiving cavity, and the conductive terminal is arranged on the main housing and at least partially located in the receiving cavity. The cable comprises a conductor, a shielding layer and a first insulating layer arranged in sequence from inside to outside, and along the extension direction of the cable, the cable is provided with a connecting section and a shielding section connected in sequence, the connecting section and the shielding section are arranged in the receiving cavity, the conductor of the connecting section is electrically connected with the conductive terminal, and the shielding section has a welding area without the first insulating layer. The first shielding member is at least partially located in the receiving cavity, the first shielding member is welded with the welding area, and the first shielding member is electrically connected with the shielding shell.

[0007] In some embodiments, a first welding medium layer is arranged between the first shielding member and the welding area, and the first welding medium layer connects the first shielding member and the welding area.

[0008] In some embodiments, the first shielding member is welded with the shielding shell.

[0009] In some embodiments, a second welding medium layer is arranged between the first shielding member and the shielding shell, and the second welding medium layer connects the first shielding member and the shielding shell.

[0010] In some embodiments, the shielding shell is provided with a through hole, the through hole is used for passing the second welding medium, and the second welding medium forms the second welding medium layer after solidification.

[0011] In some embodiments, the shielding shell is provided with a structural member at the through hole, the structural member is at least partially located in the receiving cavity, and the second welding medium layer connects the structural member.

[0012] In some embodiments, the number of the through holes is multiple, and the shielding shell is provided with a structural member at each through hole.

[0013] In some embodiments, the connector assembly further comprises a second shielding member, and along the radial direction of the cable, the second shielding member is arranged on the side of the shielding section away from the first shielding member, and the second shielding member is welded with the welding area.

[0014] In some embodiments, the second shielding member is electrically connected with the shielding shell.

[0015] In some embodiments, the second shielding member is welded with the shielding shell.

[0016] In some embodiments, the second welding medium layer connects the second shielding member and the shielding shell.

[0017] In some embodiments, the cable further comprises a second insulating layer, the connecting section has an inner layer area without the first insulating layer and the shielding layer, and the second insulating layer is arranged outside the inner layer area. The conductive terminal is provided with a piercing part, the piercing part penetrates through the second insulating layer of the inner layer area and contacts the conductor of the inner layer area.

[0018] In some embodiments, the number of cables is multiple, and the welding areas of the multiple cables are all welded to the first shielding member.

[0019] In some embodiments, the connector further comprises a limiting member connected to the main housing, the limiting member is located on the side of the connecting section away from the main housing, and the limiting member covers at least part of the conductive terminal and at least part of the connecting section.

[0020] In some embodiments, both ends of the cable are provided with a connector and a first shielding member, the welding areas of the two ends of the cable are welded to a first shielding member respectively, and the first shielding member is electrically connected to the shielding shell of a connector.

[0021] Another technical solution adopted by the present application is to provide an electronic device comprising the above connector assembly.

[0022] The beneficial effects of the embodiments of the present application are that, unlike the prior art, the embodiments of the present application provide a connector assembly and an electronic device. The connector assembly comprises a connector, a cable and a first shielding member. The connector comprises a main housing, a shielding shell and a conductive terminal. The shielding shell covers the main housing and forms a receiving cavity. The conductive terminal is arranged on the main housing, and at least part of the conductive terminal is located in the receiving cavity. The cable comprises a conductor, a shielding layer and a first insulating layer arranged in sequence from inside to outside. Along the extension direction of the cable, the cable is provided with a connecting section and a shielding section connected in sequence, and the connecting section and the shielding section are arranged in the receiving cavity. The conductor of the connecting section is electrically connected to the conductive terminal, and the shielding section has a welding area without the first insulating layer. The first shielding member is at least partially located in the receiving cavity, the first shielding member is welded to the welding area, and the first shielding member is electrically connected to the shielding shell. In this way, the first shielding member is welded to the shielding layer of the cable, and the first shielding member is electrically connected to the connector to achieve shielding connection, which is conducive to improving the reliability and stability of the shielding connection and enhancing the shielding effect. BRIEF DESCRIPTION OF DRAWINGS

[0023] In order to more clearly illustrate the technical solutions of the embodiments of the present application, the drawings needed to be used in the embodiments of the present application will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application, and other drawings can be obtained by those skilled in the art without creative labor on the basis of the drawings.

[0024] Figure 1 is a perspective view of the connector assembly provided by the embodiments of the present application;

[0025] Figure 2 is a perspective view of the connector provided by the embodiments of the present application;

[0026] Figure 3is a perspective view of a connector provided by an embodiment of the present application without a shielding shell;

[0027] Figure 4 is an exploded view of a connector provided by an embodiment of the present application without a shielding shell;

[0028] Figure 5 is a perspective view of a limiting member provided by an embodiment of the present application;

[0029] Figure 6 is a perspective view of a conductive terminal provided by an embodiment of the present application;

[0030] Figure 7 is a radial cross-sectional view of a cable provided by an embodiment of the present application;

[0031] Figure 8 is a schematic view of a cable connected with a shielding member provided by an embodiment of the present application;

[0032] Figure 9 is a schematic view of a cable connected with a conductive terminal provided by an embodiment of the present application;

[0033] Figure 10 is a cross-sectional view of a main shell, a shielding shell, a cable and a shielding member connected provided by an embodiment of the present application;

[0034] Figure 11 is a flowchart of a manufacturing method of a connector assembly provided by an embodiment of the present application;

[0035] Figure 12 is a sub-flowchart of step S10 in the manufacturing method shown in Figure 11

[0036] is a sub-flowchart of step S20 in the manufacturing method shown in Figure 13 Figure 11 is a sub-flowchart of step S30 in the manufacturing method shown in

[0037] Figure 14 Figure 11 is a sub-flowchart of step S50 in the manufacturing method shown in

[0038] Figure 15 is a sub-flowchart of step S50 in the manufacturing method shown in Figure 11 DETAILED DESCRIPTION

[0039] ​​​For the convenience of understanding the present application, the present application will be described in more detail below in conjunction with the accompanying drawings and specific embodiments. It should be noted that when an element is described as "fixed to" another element, it can be directly on the other element or one or more intervening elements can be present therebetween. When an element is described as "connected to" another element, it can be directly connected to the other element or one or more intervening elements can be present therebetween.

[0040] Unless otherwise defined, all technical and scientific terms used in the present application have the same meaning as commonly understood by one of ordinary skill in the art to which the present application belongs. The terms used in the present application are only for the purpose of describing specific embodiments of the present application and are not intended to limit the present application. The term "and / or" used in the present application includes any and all combinations of one or more related listed items.

[0041] In the related art, the assembly of the connector and the plurality of coaxial cables is widely used in the fields of unmanned aerial vehicles, high-definition cameras, vehicle-mounted display systems, etc. The communication precision of the connector assembly is required to be very high, and therefore there is a high demand for the connection between the conductive terminal and the coaxial cable to resist electromagnetic interference. How to improve the electromagnetic interference resistance at this position is a problem to be solved in the industry.

[0042] Therefore, the inventors found during the research and development that a shielding shell can be arranged on the connector, and the shielding shell is connected with the shielding layer of the coaxial cable to provide a continuous shielding path to resist electromagnetic interference on the conductive terminal and the cable connection part in the accommodation cavity.

[0043] The embodiments of the present application provide a connector assembly 1000 and a manufacturing method of the connector assembly 1000, which are beneficial to improve the shielding connection reliability of the cable and the connector and enhance the shielding effect

[0044] Please refer to Figure 1 The connector assembly 1000 includes a connector 1, a cable 2, and a first shielding member 3. The cable 2 is electrically connected with the connector 1, and the first shielding member 3 is used to shield and connect the cable 2 and the connector 1.

[0045] Shielding connection refers to establishing a conductive connection between the shielding structures of different components to form a continuous shielding path, so that external interference signals such as electromagnetic interference are blocked or attenuated, thereby reducing the risk of interference of signals transmitted between different components.

[0046] In some embodiments, please refer to Figures 2 to 4The connector 1 comprises a main housing 11, a shielding shell 12 and a conductive terminal 13. The shielding shell 12 covers the main housing 11 and forms the receiving cavity 10. The conductive terminal 13 is arranged on the main housing 11 and at least partially located in the receiving cavity 10. The conductive terminal 13 is used for electrical connection with the cable 2 and electrical connection with the external interface or other connectors 1. The shielding shell 12 is used for shielding connection with the cable 2 to achieve electromagnetic shielding effect of the cable 2 and the connector 1.

[0047] In some embodiments, the main housing 11 is provided with a receiving groove 110, and the shielding shell 12 covers the receiving groove 110 of the main housing 11 to form the receiving cavity 10.

[0048] In some embodiments, referring to Figure 4 The main housing 11 is provided with a first limiting groove 111 and a second limiting groove 112 at both ends of the receiving groove 110. The first limiting groove 111 is used for receiving at least part of the conductive terminal 13, and the second limiting groove 112 is used for limiting the cable 2.

[0049] In some embodiments, referring to Figure 7 The cable 2 comprises a conductor 21, a shielding layer 23 and a first insulating layer 24 arranged in sequence from inside to outside. The shielding layer 23 is used for electromagnetic shielding effect of the conductor 21, and the first insulating layer 24 is used for providing electrical isolation and protection effect for the whole cable 2.

[0050] In some embodiments, the shielding layer 23 is formed by a plurality of shielding conductors.

[0051] In the related art, a copper strip with a grounding spike is used to pierce the first insulating layer of the coaxial cable, so that the grounding spike is connected with the shielding layer of the coaxial cable, and then the copper strip is connected with the shielding shell to achieve the shielding scheme. However, the inventors have further found that although the anti-electromagnetic interference effect is improved in this way, the shielding effect still fails to meet the expectation, and the signal transmission does not achieve the ideal effect. Through repeated detection, comparison and discussion, it is finally found that the force and angle of the grounding spike piercing the first insulating layer and penetrating into the coaxial cable are difficult to accurately control in the process of piercing the first insulating layer, which easily leads to damage of the shielding layer, deformation or position deviation of the piercing copper strip, and further leads to poor connection effect of the grounding spike and the cable.

[0052] In view of this, in some embodiments, referring to Figure 8, along the extending direction of the cable 2, the cable 2 is provided with the connecting section 25 and the shielding section 26 connected in sequence, and the connecting section 25 and the shielding section 26 are arranged in the accommodating cavity 10. The conductor 21 of the connecting section 25 is electrically connected with the conductive terminal 13. The shielding section 26 has a welding area 261 without the first insulation layer 24, and the shielding layer 23 of the welding area 261 is welded with the first shielding member 3, and the first shielding member 3 is also electrically connected with the shielding shell 12 to achieve the shielding effect. In the embodiment, the first shielding member 3 is welded with the shielding layer 23 of the cable 2, instead of the scheme of piercing the first insulation layer by the copper strip and the grounding spike, so as to solve the problem of poor connection effect caused by the difficulty in controlling the piercing force and angle of the grounding spike. The welding connection mode is conducive to improving the reliability and stability of the connection between the first shielding member 3 and the shielding layer 23, and enhancing the shielding effect.

[0053] In some embodiments, the cable 2 is also provided with an extending section 27, along the extending direction of the cable 2, the extending section 27 is connected to one end of the shielding section 26 away from the connecting section 25, and the extending section 27 has the first insulation layer 24, and the extending section 27 is located outside the accommodating cavity 10.

[0054] In some embodiments, referring to Figure 7 and Figure 8 , the cable 2 further comprises a second insulation layer 22, the connecting section 25 has an inner layer area 251 without the first insulation layer 24 and the shielding layer 26, and the second insulation layer 22 is arranged outside the inner layer area 251, and the second insulation layer 25 is used to provide electrical isolation and protection for the conductor 21 of the inner layer area 251.

[0055] In some embodiments, the second insulation layer 22 is arranged outside the conductor 21 of the whole cable 2, and the second insulation layer 22 is arranged between the conductor 21 and the shielding layer 23. For example, the second insulation layer 22 is arranged outside the conductor 21 of the connecting section 25, the shielding section 26 and the extending section 27. The second insulation layer 22 is used to isolate the conductor 21 and the shielding layer 23, reduce the risk of short circuit between the conductor 21 and the shielding layer 23, and provide mechanical protection, thereby enhancing the durability of the cable 2.

[0056] In some other embodiments, the second insulation layer 22 is arranged outside the conductor 21 of only the connecting section 25, and the second insulation layer 22 is not arranged outside the conductor 21 of the shielding section 26 and the extending section 27.

[0057] In some embodiments, referring to Figure 8 , the number of the cables 2 is multiple, and the multiple cables 2 are arranged in parallel with each other, and the first shielding member 3 is arranged on one side of the multiple cables 2, and the first shielding member 3 is welded with the welding area 261 of the multiple cables 2, so that the first shielding member 3 can cover the multiple cables 2 at the same time, and form a continuous shielding structure, which is helpful to block or attenuate the electromagnetic interference from the outside.

[0058] Compared with the scheme of piercing the copper strip grounding spike, the first shielding member 3 and the plurality of cables 2 are connected by welding in the embodiment, which not only improves the electrical connection reliability of each cable 2 and the first shielding member 3, reduces the risk of signal leakage or electromagnetic interference caused by poor connection, but also improves the durability of the connector assembly 1000 and reduces the risk of loose connection between the cable 2 and the first shielding member 3 caused by vibration or impact during long-term use.

[0059] In addition, it should be noted that in the related art, when the number of cables 2 is multiple, the copper strip has multiple grounding spikes. Based on the inventor's research, when there are multiple grounding spikes, there is a size deviation between the multiple grounding spikes. The size deviation is amplified based on the increase in the number, and it is more difficult to accurately control the force and angle of piercing of each grounding spike. Therefore, there is usually a problem of poor communication of several cables. In the embodiment of the present application, the welding area 261 of the first shielding member 3 and the plurality of cables 2 are welded, which not only eliminates the need for position corresponding calibration of each cable and each shielding connecting part (grounding spike), greatly improves the connection effect between the first shielding member 3 and the plurality of cables 2, but also simplifies the structure of the connector assembly 1000, reduces the processing difficulty, reduces the number of parts, and reduces the manufacturing cost.

[0060] In some embodiments, along the radial direction of the cable 2, the connector assembly 1000 further comprises a second shielding member 5, which is arranged on the side of the shielding section 26 away from the first shielding member 3 along the radial direction of the cable 2.

[0061] In the embodiment in which the cable 2 is multiple, the first shielding member 3 and the second shielding member 5 are welded with the shielding layer 23 of the welding area 261 of the plurality of cables 2, which further enhances the shielding effect and the connection strength.

[0062] In some embodiments, referring to Figure 8 , a first welding medium layer 4 is arranged between the first shielding member 3 and the shielding layer 23 of the shielding section 26, and the reliable welding of the first shielding member 3 and the cable 2 is realized through the first welding medium layer 4, which reduces the risk of damaging the shielding layer 23 of the cable 2 caused by direct welding.

[0063] In some embodiments, a first welding medium layer 4 is also arranged between the second shielding member 5 and the shielding layer 23 of the shielding section 26, and the reliable welding of the second shielding member 5 and the cable 2 is realized through the second welding medium layer 4, which reduces the risk of damaging the shielding layer 23 of the cable 2 caused by direct welding.

[0064] In some embodiments, the main shell 11 is provided with a limiting post 14 at the receiving groove 110. When the first shielding member 3, the second shielding member 5 and the cable 2 are arranged in the receiving cavity 10 of the connector 1, the second shielding member 5 located at the side of the cable 2 away from the shielding shell 12 is limited and fixed by the limiting post 14, further enhancing the connection stability of the cable 2 and the connector 1.

[0065] In some embodiments, the shielding shell 12, the first shielding member 3, the cable 2, the second shielding member 5 and the limiting post 14 are sequentially arranged in the direction in which the shielding shell 12 covers the main shell 11.

[0066] In some embodiments, the first shielding member 3 is made of metal, alloy or other conductive material. As an exemplary example, the first shielding member 3 is a copper strip.

[0067] In some embodiments, the second shielding member 5 is made of metal, alloy or other conductive material. As an exemplary example, the second shielding member 5 is a copper strip.

[0068] In some embodiments, the first shielding member 3 and the second shielding member 5 are made of the same material.

[0069] In some embodiments, the first shielding member 3 has a cuboid shape, and the length direction of the first shielding member 3 is parallel to the arrangement direction of the plurality of cables 2.

[0070] In some embodiments, the second shielding member 5 has a cuboid shape, and the length direction of the second shielding member 5 is parallel to the arrangement direction of the plurality of cables 2.

[0071] In some embodiments, the second shielding member 5 is electrically connected to the shielding shell 12 to enhance the shielding effect.

[0072] In some embodiments, the number of conductive terminals 13 is multiple, and the conductive terminals 13 are connected to the cables 2 one by one.

[0073] In some embodiments, referring to Figure 6 and Figure 9 , the conductive terminal 13 is provided with a piercing part 131, which pierces through the second insulating layer 22 of the connecting segment 25 and contacts the conductor 21 of the connecting segment 25, so as to realize the piercing type electrical connection between the conductive terminal 13 and the cable 2. Compared with the direct contact electrical connection between the conductive terminal 13 and the conductor 21 of the cable 2, the piercing type electrical connection has the second insulating layer 22 of the cable 2 closely connected with the piercing part, without the need for additional welding or fixing components, simplifying the installation process and improving the installation efficiency and maintainability.

[0074] In some embodiments, referring to Figure 6The piercing part 131 is provided with a piercing groove 1310, which includes a guide section 1311 and a piercing section 1312. The guide section 1311 is used to guide the connection section 25 of the cable 2 to be smoothly inserted, and the piercing section 1312 is used to penetrate the second insulating layer 22 of the connection section 25 to contact the conductor 21.

[0075] In some embodiments, referring to Figures 3 to 5 The connector 1 further includes a limiting piece 15 connected with the main shell 11. The limiting piece 15 is located on the side of the connection section 25 of the cable 2 away from the main shell 11, and covers at least part of the conductive terminal 13 and at least part of the connection section 25 to limit and fix the connection between the connection section 25 and the conductive terminal 13, thereby reducing the risk of loose connection between the cable 2 and the conductive terminal 13 due to arching of the connection section 25.

[0076] In some embodiments, the limiting piece 15 covers the connection section 25 of the cable 2 and the piercing part 131 of the conductive terminal 13.

[0077] In some embodiments, the side of the limiting piece 15 facing the main shell 11 is provided with a plurality of third limiting grooves 151 and a plurality of fourth limiting grooves 152. The conductive terminal 13 is arranged in one-to-one correspondence in the third limiting groove 151, and the connection section 25 of the cable 2 is arranged in one-to-one correspondence in the fourth limiting groove 152, thereby not only helping the neat arrangement of the cable 2, but also enhancing the connection strength between the cable 2 and the connector 1.

[0078] In some embodiments, the two ends of a third limiting groove 151 are respectively provided with a fourth limiting groove 152.

[0079] In some embodiments, referring to Figure 10 The first shielding piece 3 is welded with the shielding shell 12 to realize electrical connection between the first shielding piece 3 and the shielding shell 12. The first shielding piece 3 and the shielding shell 12 are fixedly connected by welding, which enhances the reliability of the shielding connection compared with abutting connection.

[0080] In some embodiments, referring to Figure 10 A second welding medium layer 6 is arranged between the first shielding piece 3 and the shielding shell 12, and the second welding medium layer 6 connects the first shielding piece 3 and the shielding shell 12. The reliable welding of the first shielding piece 3 and the shielding shell 12 is realized through the second welding medium layer 6, which not only reduces the risk of damaging the structure of the first shielding piece 3 and the shielding shell 12 due to direct welding, but also improves the practicability of the connector assembly 1000. By adjusting the thickness of the second welding medium layer 6, the first shielding piece 3 and the shielding shell 12 with different intervals can be adapted.

[0081] In some embodiments, the second shielding member 5 is welded with the shielding shell 12 to achieve electrical connection between the second shielding member 5 and the shielding shell 12. The second shielding member 5 and the shielding shell 12 are fixedly connected by the second welding medium layer 6, which enhances the reliability of the shielding connection compared with the abutting connection.

[0082] In some embodiments, the second welding medium layer 6 connects the second shielding member 5 and the shielding shell 12 to achieve reliable welding between the second shielding member 5 and the shielding shell 12. This not only reduces the risk of damaging the structure of the second shielding member 5 and the shielding shell 12 due to direct welding, but also improves the practicability of the connector assembly 1000. By adjusting the thickness of the second welding medium layer 6, the second shielding member 5 and the shielding shell 12 with different spacings can be adapted.

[0083] In some embodiments, the shielding shell 12 is provided with a through hole 120 for the second welding medium to pass through. The second welding medium solidifies to form the second welding medium layer 6.

[0084] In some embodiments, referring to Figure 1 and Figure 2 , the shielding shell 12 is provided with a structural member 121 at the through hole 120. The structural member 121 is at least partially located in the receiving cavity 10 and is connected with the second welding medium layer 6. The structural member 121 shortens the distance between the shielding shell 12 and the first shielding member 3, and guides the second welding medium passing through the through hole 120, thereby facilitating cost saving and reducing connection difficulty.

[0085] In some embodiments, the structural member 121 is integrally formed on the shielding shell 12.

[0086] In some embodiments, the number of through holes 120 is multiple, and the shielding shell 12 is provided with a structural member 121 at each through hole 120, thereby providing multiple welding sites and enhancing the connection stability of the first shielding member 3 and the shielding shell 12.

[0087] In some embodiments, the first welding medium and the second welding medium are one or more of solder paste, conductive glue, or other conductive welding materials.

[0088] In some embodiments, the cable 2 is provided with a connector 1 and a first shielding member 3 at both ends, thereby improving the flexibility and practicability of the connector assembly 1000. The welding areas 261 at both ends of the cable 2 are respectively welded with a first shielding member 3, and a first shielding member 3 is electrically connected with a shielding shell 12 of a connector 1. The structure, function, and connection relationship of the cable 2, the connector 1, and the first shielding member 3 can be referred to the above embodiments.

[0089] In some embodiments, the cable 2 is provided with the connector 1, the first shielding member 3 and the second shielding member 5 at both ends, so as to improve the flexibility and practicability of the connector assembly 1000. The structure, function and connection relationship of the cable 2, the connector 1, the first shielding member 3 and the second shielding member 5 can refer to the above embodiments.

[0090] In the embodiments of the present application, the connector assembly 1000 is welded with the shielding layer 23 of the cable 2 through the first shielding member 3, and the first shielding member 3 is electrically connected with the shielding shell 12 of the connector 1, so as to form a shielding connection. Compared with a piercing type shielding connection, the reliability and stability of the shielding connection between the cable 2 and the connector 1 are improved, the shielding effect is enhanced, and the stability of signal transmission is improved.

[0091] The present application also provides an electronic device embodiment, which comprises the above-mentioned connector assembly 1000. The structure, function and beneficial effects of the connector assembly 1000 can refer to the above embodiments, which will not be repeated here.

[0092] In some embodiments, the electronic device is a drone, a high-definition camera or a signal transmission device arranged in a vehicle-mounted display system, etc. The electronic device is electrically connected and signal-transmitted with the internal circuit of the electronic device or other external devices through the connector 1 at one end or both ends of the cable 1.

[0093] In some embodiments, the number of the connector assembly 1000 is one or more.

[0094] In the embodiments of the present application, the electronic device is signal-transmitted through the connector assembly 1000, so as to improve the anti-interference ability of signal transmission and improve the reliability of the electronic device.

[0095] The present application also provides a manufacturing method embodiment of the connector assembly 1000. The structure, function and beneficial effects of the connector assembly 1000 can refer to the above embodiments, which will not be repeated here.

[0096] The connector assembly comprises a connector, a cable and a first shielding member. The connector comprises a main shell, a shielding shell and a conductive terminal. The conductive terminal is at least partially arranged in the main shell.

[0097] Specifically, the main shell is made of an insulating material, and the shielding shell and the conductive terminal are made of a conductive material. The main shell is provided with a receiving groove, and a plurality of first limiting grooves are arranged at one end of the receiving groove. The number of the conductive terminals is multiple, and one conductive terminal is installed in one first limiting groove.

[0098] In some embodiments, the cable comprises a conductor, a shielding layer and a first insulation layer arranged in sequence from inside to outside. The number of cables is multiple. In some embodiments, the first shielding member is made of metal, alloy or other conductive material, and the shape of the first shielding member is cuboid, and the length direction of the first shielding member is parallel to the arrangement direction of the multiple cables.

[0099] Referring to Figure 11 , the manufacturing method of the connector assembly 1000 comprises:

[0100] Step S10: stripping the end of the cable to remove part of the first insulation layer and the shielding layer of the cable to obtain a connection section, and removing part of the first insulation layer of the cable to obtain a shielding section.

[0101] In some embodiments, before stripping the end of the cable, the multiple cables are arranged in parallel, and the number and spacing of the cables are determined according to the specifications of the main housing, and then fixed with peelable adhesive tape. The arrangement and spacing of the multiple cables are matched with the multiple conductive terminals.

[0102] In some embodiments, referring to Figure 12 , Figure 12 is Figure 11 Step S10, the step of stripping the end of the cable further comprises:

[0103] Step S11: first stripping the end of the cable to remove part of the first insulation layer of the cable to obtain a transition section without the first insulation layer;

[0104] Specifically, in some embodiments, the part of the first insulation layer at one end or both ends of the cable is first cut by a gas laser such as a CO2 laser, and then the part of the first insulation layer is removed by a displacement tool to obtain a transition section at one end or both ends of the cable. The axial length of the transition section is determined according to the specifications and application requirements of the connector.

[0105] Step S12: second stripping the end of the cable to remove part of the shielding layer of the transition section to obtain a connection section without the first insulation layer and the shielding layer and a shielding section without the first insulation layer.

[0106] Specifically, in some embodiments, the shielding layer of the partial transition section is first cut by a solid laser, such as YAG (Yttrium Aluminum Garnet), then the partial shielding layer is removed by a displacement tool, and then the cable is cleaned and dusted to form a connection section without the first insulation layer and the shielding layer and a shielding section without the first insulation layer at the transition section. The connection section and the shielding section are arranged in sequence along the extension direction of the cable, and the axial length of the connection section and the axial length of the extension section are determined according to the specifications of the connector and the shielding member and application requirements.

[0107] In some embodiments, the cable further comprises a second insulation layer, the second insulation layer is annularly arranged on the conductor, and the second insulation layer is arranged between the conductor and the shielding layer, so that after the second peeling treatment of the end of the cable, the inner layer region of the connection section is annularly arranged with the second insulation layer.

[0108] In some embodiments, the cable is sequentially provided with a pre-cut section, a connection section, a shielding section and an extension section along the extension direction of the cable, and the pre-cut section and the extension section have the first insulation layer. That is, in the process of peeling the end of the cable, a section of the cable without peeling is reserved as a pre-cut section to improve the accuracy of the peeling operation and the convenience of subsequent processing. When the peeling operation is inaccurate or subsequent processing needs to be adjusted, the pre-cut section is adjusted.

[0109] Step S20: welding the first shielding member and the shielding section.

[0110] In some embodiments, referring to Figure 13 , Figure 13 is Figure 11 Step S20 in the method, the step of electrically connecting the first shielding member and the shielding layer of the shielding section further comprises:

[0111] Step S21: placing the first shielding member outside the shielding section.

[0112] Specifically, in some embodiments, the shielding section is provided with a welding area, and the axial length of the welding area is greater than or equal to the width of the shielding member. The first shielding member and the shielding section of the cable are arranged in the welding mold by fixing the first shielding member and the cable with the welding mold, and the first shielding member is located outside the welding area.

[0113] Step S22: providing a first welding medium to fill the first welding medium between the shielding member and the first shielding section.

[0114] Specifically, the first welding medium is solder paste, conductive glue or other conductive welding materials. The first welding medium is applied between the first shielding member and the shielding layer of the welding area by a dispensing device.

[0115] Step S23: The first welding medium is heated and then cooled to form a first welding medium layer between the first shield and the shielding layer of the shielding section.

[0116] Specifically, the first welding medium is heated by the heating device to melt and fill the gap between the first shield and the shielding layer. After heating, the first welding medium is naturally cooled or accelerated by the cooling device to solidify and form a firm first welding medium layer, thereby electrically connecting and fixing the first shield and the shielding layer of the welding area together.

[0117] In some embodiments, the length of the first shield provided is greater than the arrangement length of the plurality of cables, and after the first shield is welded with the shielding section, the excess length of the shield part is removed by a cutting tool.

[0118] In some embodiments, after the step of stripping the end of the cable, or after the step of welding the first shield with the shielding section, the pre-cut section of the cable is cut off by a cutting tool.

[0119] In other embodiments, the connector assembly further comprises a second shield made of metal, alloy or other conductive material, the second shield is cuboid-shaped, and the length direction of the second shield is parallel to the arrangement direction of the plurality of cables.

[0120] In some embodiments, the manufacturing method further comprises welding the second shield with the shielding section. The step of welding the second shield with the shielding section further comprises the following steps:

[0121] The second shield is placed on the outside of the shielding section, and the second shield is located on the side of the shielding section away from the first shield in the radial direction of the cable. The first shield, the second shield and the shielding section of the cable are arranged in a welding mold, and the second shield is located on the side of the welding area away from the first shield in the radial direction of the cable.

[0122] The first welding medium is filled between the second shield and the shielding section. The first welding medium is applied to the gap between the second shield and the shielding layer of the welding area by a dispensing device.

[0123] The first welding medium is heated and then cooled to form a first welding medium layer, which connects the second shield and the shielding section. The first welding medium is heated by the heating device to melt and fill the gap between the second shield and the shielding layer. After heating, the first welding medium is naturally cooled or accelerated by the cooling device to solidify and form a firm first welding medium layer, thereby electrically connecting and fixing the second shield and the shielding layer of the welding area together.

[0124] In some embodiments, the step of welding the first shield to the shield segment and the step of welding the second shield are performed separately or simultaneously. When the step of welding the first shield to the shield segment and the step of welding the second shield are performed separately, the order of the two steps is not limited.

[0125] In some embodiments, the second shield is welded to the shield segment at the same time as the first shield is welded to the shield segment. Specifically, the steps include:

[0126] The first shield and the second shield are placed on both sides of the shield segment along the radial direction of the cable. The first shield, the second shield and the shield segment of the cable are arranged in a welding mold, and the first shield and the second shield are respectively located on both sides of the welding area along the radial direction of the cable.

[0127] A first welding medium is provided, and the first welding medium is filled between the first shield and the second shield. The first welding medium is applied between the first shield, the shield layer of the welding area and the second shield by a dispensing device.

[0128] The first welding medium is heated and then cooled to form a first welding medium layer connecting the first shield, the welding area and the second shield. The first welding medium is heated by a heating device to melt and fill the gap between the first shield, the shield layer and the second shield. After heating, the first welding medium is naturally cooled or accelerated by a cooling device to solidify and form a firm first welding medium layer, thereby electrically connecting and fixing the first shield, the shield layer of the welding area and the second shield together.

[0129] In some embodiments, the lengths of the provided first shield and the second shield are both greater than the arrangement length of the plurality of cables, and after the first shield, the second shield and the shield segment are welded, the excess length of the shield part is removed by a cutting tool.

[0130] Step S30: placing the end of the cable and the first shield in the main housing, and electrically connecting the conductor of the connecting segment to the conductive terminal.

[0131] Specifically, the conductive terminal is provided with a piercing part. The main housing is provided with a plurality of second limiting grooves at the other end of the accommodation groove. The end of the cable extending segment close to the shield segment is placed in the second limiting groove, and the inner layer area of the cable is correspondingly placed in the piercing part of the conductive terminal.

[0132] In some embodiments, the end of the cable, the first shield and the second shield are placed in the main housing together, and the second shield is fixed by the limiting column.

[0133] Next, please refer to Figure 14 , Figure 14is Figure 11 The step of electrically connecting the conductor of the connecting segment and the conductive terminal in the sub-process S30 further comprises:

[0134] Step S31: crimping the connecting segment to the conductive terminal to make the conductive terminal contact the conductor of the connecting segment to form an electrical connection.

[0135] Specifically, in some embodiments, the piercing part is provided with a piercing groove, and the piercing groove comprises a guide segment and a piercing segment. By applying pressure to the inner layer region of the cable through the crimping tool, the inner layer region is inserted into the piercing segment through the guide segment, and the piercing segment penetrates the second insulating layer of the inner layer region to contact the conductor, thereby realizing electrical connection.

[0136] In some embodiments, after the inner layer region of the cable is inserted into the piercing segment of the conductive terminal, a CCD(charge coupled device) camera is used to magnify and observe the connection between the cable and the conductive terminal to check the piercing effect.

[0137] In some embodiments, the connector further comprises a limiting piece. After determining that the conductor of the inner layer region of the cable contacts the conductive terminal, the limiting piece cover is installed on the connecting segment of the cable and the piercing part of the conductive terminal to reduce the risk of loosening the electrical connection between the cable and the conductive terminal due to the arching of the connecting segment.

[0138] In some embodiments, before the shielding shell is closed to the main shell, a semi-finished product detection is performed on the connector assembly semi-finished product assembled with the main shell, the limiting piece of the conductive terminal, the cable and the shielding piece, including but not limited to electrical continuity test, insulation resistance test and shielding effectiveness test.

[0139] Step S40: closing the shielding shell to the main shell to form a receiving cavity, so that the conductive terminal, at least part of the first shielding piece, the connecting segment and the shielding segment are located in the receiving cavity.

[0140] Specifically, the shielding shell is connected to the main shell, or the shielding shell is fixed to the main shell by screws or other fasteners, so that the shielding shell is fixed to close the receiving groove of the main shell, thereby forming the receiving cavity. In some embodiments, the shielding shell is provided with a structural piece, and the structural piece is at least partially located in the receiving cavity, and the structural piece is correspondingly provided with the first shielding piece.

[0141] In embodiments comprising a second shielding piece, the second shielding piece is at least partially located in the receiving cavity.

[0142] Step S50: electrically connecting the shielding shell and the first shielding piece.

[0143] Specifically, please refer to Figure 15 , Figure 15 is Figure 11The step of electrically connecting the shielding member and the shielding layer of the shielding segment in the sub-process S50 further comprises:

[0144] Step S51: providing a second welding medium, and filling the second welding medium between the shielding shell and the first shielding member.

[0145] Specifically, the second welding medium is solder paste, conductive glue or other conductive welding material. In some embodiments, the shielding shell is provided with a through hole in the circumferential direction of the structural member. The second welding medium is applied to the gap between the structural member and the first shielding member from the through hole by using a dispensing device.

[0146] Step S52: heating and then cooling the second welding medium to form a second welding medium layer between the shielding shell and the first shielding member.

[0147] Specifically, the second welding medium is heated by a heating device to melt and fully fill the gap between the structural member of the shielding shell and the first shielding member. After heating, natural cooling or accelerated cooling by using a cooling device is adopted to make the second welding medium solidify to form a firm second welding medium layer, thereby realizing reliable electrical connection between the shielding shell and the first shielding member.

[0148] In some embodiments, referring to Figure 11 After the step of electrically connecting the shielding shell and the first shielding member, the manufacturing method further comprises:

[0149] Step S60: fixedly connecting the cable with the main shell.

[0150] Specifically, an adhesive medium is filled between the cable extension segment and the second limiting groove of the main shell by using a dispensing tool to adhesively fix the cable with the main shell.

[0151] In some embodiments, an adhesive medium is also filled between the cable extension segment and the edge of the shielding shell by using a dispensing tool to adhesively fix the cable with the shielding shell.

[0152] In some embodiments, after the cable is fixedly connected with the main shell, a protective film is wrapped around the cable extension segment outside the accommodation cavity to protect the cable part outside the accommodation cavity.

[0153] Step S70: appearance detection, size detection and performance detection.

[0154] Specifically, the assembled connector, cable and shielding member form a connector assembly 1000, appearance detection is performed by using a CCD camera for magnification; size detection is performed by using a measuring tool for recording; performance detection is performed by using a testing device for recording, and the performance detection includes but is not limited to electrical continuity test, insulation resistance test and shielding effectiveness test.

[0155] In some embodiments, after the connector assembly is detected by appearance, size and performance, the connector assembly is packaged and labeled with information.

[0156] In the embodiment of the present application, the shield is respectively electrically connected with the shielding layer of the cable and the shielding shell of the connector through the manufacturing method of the connector assembly 1000, so as to realize shielding connection and facilitate to enhance the shielding effect of the connector assembly 1000.

[0157] It should be noted that the preferred embodiments of the present application are given in the specification and drawings of the present application, but the present application can be implemented in many different forms and is not limited to the embodiments described in the specification. These embodiments are not additional limitations on the content of the present application, and the purpose of providing these embodiments is to make the disclosure of the present application more thorough and comprehensive. Furthermore, the above technical features continue to be combined with each other to form various embodiments not listed above, which are considered to be within the scope of the present application. Furthermore, for those skilled in the art, the above description can be improved or changed, and all these improvements and changes shall fall within the scope of the claims of the present application.

Claims

1. A connector assembly characterized by, The connector comprises a main housing, a shielding shell and a conductive terminal, the shielding shell covers the main housing and forms a receiving cavity, and the conductive terminal is arranged in the main housing and at least partially located in the receiving cavity. The cable comprises a conductor, a shielding layer and a first insulating layer arranged in sequence from inside to outside, and along the extension direction of the cable, the cable is provided with a connecting section and a shielding section connected in sequence, the connecting section and the shielding section are arranged in the receiving cavity, the conductor of the connecting section is electrically connected with the conductive terminal, and the shielding section has a welding area without the first insulating layer. A first shielding member is at least partially located in the receiving cavity, the first shielding member is welded with the welding area, and the first shielding member is electrically connected with the shielding shell.

2. The connector assembly according to claim 1, wherein a first welding medium layer is arranged between the first shielding member and the welding area, the first welding medium layer connects the first shielding member and the welding area; and / or a second welding medium layer is arranged between the first shielding member and the shielding shell, the second welding medium layer connects the first shielding member and the shielding shell, and the shielding shell is provided with a through hole for the second welding medium to pass through.

3. The connector assembly according to claim 2, wherein the shielding shell is provided with a structural member at the through hole, the structural member is at least partially located in the receiving cavity, and the second welding medium layer connects the structural member.

4. The connector assembly according to claim 3, wherein the number of the through holes is plural, and the shielding shell is provided with the structural member at each of the through holes.

5. The connector assembly according to claim 1, wherein the connector assembly further comprises a second shielding member, and along the radial direction of the cable, the second shielding member is arranged on the side of the shielding section away from the first shielding member; the second shielding member is welded with the welding area; or the second shielding member is welded with the welding area and electrically connected with the shielding shell. The cable further comprises a second insulating layer, the connecting section has an inner layer area without the first insulating layer and the shielding layer, and the second insulating layer is arranged outside the inner layer area; The conductive terminal is provided with a piercing portion, the piercing portion penetrates through the second insulating layer of the inner layer area and contacts the conductor of the inner layer area.

7. The connector assembly according to any one of claims 1-6, wherein the number of the cables is plural, and the welding areas of the plural cables are all welded with the first shielding member.

8. The connector assembly according to any one of claims 1-6, wherein the connector further comprises a limiting member, the limiting member is connected with the main housing, the limiting member is located on the side of the connecting section away from the main housing, and the limiting member covers at least part of the conductive terminal and at least part of the connecting section.

9. The connector assembly according to any one of claims 1-6, wherein ​ ​ ​ 6. The connector assembly of claim 1, wherein , ​ ​ ​ ​ ​ ​ ​ The cable is provided with the connector and the first shielding member at both ends, and the welding area at both ends of the cable is welded with the first shielding member respectively, and the first shielding member is electrically connected with the shielding shell of the connector.

10. An electronic device, comprising: The connector assembly as claimed in any one of claims 1-9.