Shaping device for ball production

By using a servo motor-driven rotating gear system and a sliding rod for limiting and guiding, the ball shaping device achieves continuous shaping, solving the problem of excessively long ball handling time and improving shaping efficiency.

CN224056593UActive Publication Date: 2026-03-31盐城仁方体育用品有限公司
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-14
Publication Date
2026-03-31

AI Technical Summary

Technical Problem

Existing ball shaping devices consume too much time in the process of picking up and placing balls, resulting in excessive downtime for the shaping device and affecting shaping efficiency.

Method used

A servo motor drives a rotating gear to move the mobile frame. The upper and lower shaping molds are aligned by a sliding sleeve and a sliding rod for limiting and guiding. Combined with an inflation component, continuous shaping is achieved, reducing the time required to pick up and put down balls.

Benefits of technology

The continuous shaping process reduces the time required to pick up and put down balls, improves the efficiency of the shaping device, and enables rapid shaping of multiple balls.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a shaping device for ball production, which comprises a mounting base, a mounting stand column is fixedly arranged at the top of the mounting base, a mounting transverse plate is fixedly arranged at the top of the mounting stand column, a transverse moving component is arranged at the top of the mounting transverse plate, and a mounting plate is arranged at the top of the mounting transverse plate through the transverse moving component. The mounting plate is provided with an upper lifting reshaping die facilitating reshaping of the balls, and the top of the mounting base is provided with a lower reshaping die facilitating reshaping of the balls. The position of a sliding sleeve is limited through a limiting ring, so that the moving position of a moving frame is limited, a mounting plate drives an upper lifting shaping mold to move left and right, the upper lifting shaping mold is aligned with a lower shaping mold on the right side or aligned with a lower shaping mold on the left side, and therefore balls can be continuously shaped; and therefore, the time delayed by taking and placing the balls is shortened, and the shaping time of the shaping device on the multiple balls is shortened.
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Description

Technical Field

[0001] This utility model relates to the field of ball shaping technology, and in particular to a ball shaping device for ball production. Background Technology

[0002] A ball refers to certain sports equipment. Initially, balls were made by binding grass or leaves together with vines. Later, people sewed animal skins together and stuffed them with feathers or dry grass to make balls, such as basketballs, footballs, handballs, ice hockeys, hockeys, and water polo. They are characterized by high physical exertion, high requirements for physical fitness, and complex tactical movements. In the production of balls, it is necessary to manipulate their shape and reshape deformed balls. Generally, the balls are shaped using a shaping device. Usually, the ball is placed inside the lower mold, and then the upper mold is closed with the lower mold. Then, an air-filled structure inflates the ball, so that the ball comes into contact with the heated upper and lower molds, thereby shaping the ball.

[0003] However, during the use of the shaping device, the balls are placed inside the mold. After shaping, the air needle is removed from the balls, the shaped balls are removed from the lower mold, and then placed into the mold that needs to be shaped. The air needle is then inserted into the air inlet of the balls. This process takes too much time, causing the shaping device to stop for too long. Therefore, a shaping device for ball production is proposed. Utility Model Content

[0004] To address the shortcomings of existing technologies, this utility model provides a shaping device for ball production, which solves the problems mentioned in the background art.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] A shaping device for ball production includes a mounting base, a mounting column fixedly mounted on the top of the mounting base, a mounting horizontal plate fixedly mounted on the top of the mounting column, a lateral moving component mounted on the top of the mounting horizontal plate, a mounting plate mounted on the top of the mounting horizontal plate via the lateral moving component, an upward lifting shaping mold for facilitating ball shaping on the mounting plate, a lower shaping mold for facilitating ball shaping on the top of the mounting base, and an inflation component for facilitating inflating and shaping the ball on the top of the mounting base.

[0007] Preferably, the lateral movement assembly includes a moving frame, the mounting plate is fixedly mounted on the front side of the moving frame, a sliding sleeve is fixedly provided at the bottom of the moving frame, a sliding rod is slidably provided inside the sliding sleeve, a limit ring is fixedly provided on the surface of the sliding rod, a fixing plate is fixedly provided at both ends of the sliding rod, the fixing plate is fixedly mounted on the top of the mounting plate, a servo motor is fixedly provided inside the moving frame, the output end of the servo motor extends through the moving frame into the moving frame and is fixedly provided with a rotating shaft, a rotating gear is fixedly provided on the surface of the rotating shaft, a connecting toothed plate is meshed on the surface of the rotating gear, and the connecting toothed plate is fixedly mounted on the top of the mounting column.

[0008] Preferably, the lifting and shaping mold includes an electric push rod, which is fixedly installed on the top of the mounting plate. An upper heat insulation cover is fixedly provided at the output end of the electric push rod. A guide rod is fixedly provided at the top of the upper heat insulation cover. The guide rod is slidably disposed inside the mounting plate. An upper heating plate is fixedly provided inside the upper heat insulation cover. An upper shaping mold plate is fixedly provided inside the upper heating plate. An upper shaping groove is opened at the bottom end of the upper shaping mold plate.

[0009] Preferably, the lower shaping mold includes a lower heat insulation cover, which is fixedly installed on the top of the mounting base. A lower heating plate is fixedly installed inside the lower heat insulation cover, and a lower shaping mold plate is fixedly installed inside the lower heating plate. A lower shaping groove is opened on the top of the lower shaping mold plate.

[0010] Preferably, the inflation assembly includes a placement stand, an air inlet pipe is connected inside the placement stand, and an air needle is fixedly installed at the air outlet end of the air inlet pipe.

[0011] Preferably, there are two sliding sleeves and two sliding rods, and the two sliding sleeves and two sliding rods are symmetrically distributed. The sliding rods are circular and made of metal.

[0012] Preferably, there are two guide rods, which are symmetrically distributed, and the guide rods are made of metal.

[0013] Compared with the prior art, the beneficial effects of this utility model are as follows: This ball production shaping device drives a rotating shaft to rotate a rotating gear via a servo motor. The rotating gear then drives a moving frame to the right via the rotating shaft. The moving frame is guided and limited by a sliding sleeve and a sliding rod, and the position of the sliding sleeve is limited by a limiting ring. This limits the movement of the moving frame, causing the mounting plate to move the upper and lower shaping mold left and right. This allows the upper and lower shaping mold to align with the lower shaping mold on the right or left, thus enabling continuous shaping of balls. This reduces the time wasted in picking up and placing balls, thereby reducing the shaping time for multiple balls. Attached Figure Description

[0014] Figure 1 This is an isometric drawing of the structure of this utility model;

[0015] Figure 2 This is a schematic diagram of the lateral movement structure of this utility model;

[0016] Figure 3 This is a schematic diagram of the longitudinal cross-sectional structure of this utility model;

[0017] Figure 4 for Figure 3 Enlarged view of the structure at point A.

[0018] In the diagram: 1. Mounting base; 2. Mounting column; 3. Mounting horizontal plate; 4. Moving frame; 5. Sliding sleeve; 6. Sliding rod; 7. Limiting ring; 8. Fixing plate; 9. Servo motor; 10. Rotating shaft; 11. Rotating gear; 12. Connecting toothed plate; 13. Mounting plate; 14. Electric push rod; 15. Upper heat insulation cover; 16. Upper heating plate; 17. Upper shaping mold plate; 18. Upper shaping groove; 19. Lower heat insulation cover; 20. Lower heating plate; 21. Lower shaping mold plate; 22. Lower shaping groove; 23. Placement plate; 24. Air inlet pipe; 25. Air needle; 26. Guide rod. Detailed Implementation

[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0020] Reference Figure 1-4A shaping device for ball production includes a mounting base 1, a mounting column 2 fixedly mounted on the top of the mounting base 1, a mounting horizontal plate 3 fixedly mounted on the top of the mounting column 2, a lateral moving component mounted on the top of the mounting horizontal plate 3, and a mounting plate 13 mounted on the top of the mounting horizontal plate 3 via the lateral moving component. An upward lifting shaping mold for shaping the balls is mounted on the mounting plate 13, and a lower shaping mold for shaping the balls is mounted on the top of the mounting base 1. The lateral moving component includes a moving frame 4, the mounting plate 13 is fixedly mounted on the front side of the moving frame 4, a sliding sleeve 5 is fixedly mounted on the bottom of the moving frame 4, a sliding rod 6 is slidably mounted inside the sliding sleeve 5, a limit ring 7 is fixedly mounted on the surface of the sliding rod 6, and both ends of the sliding rod 6 are fixedly mounted with... A fixed plate 8 is fixedly installed on top of the mounting plate 3. A servo motor 9 is fixedly installed inside the movable frame 4. The output end of the servo motor 9 extends through the movable frame 4 and is fixedly installed with a rotating shaft 10. A rotating gear 11 is fixedly installed on the surface of the rotating shaft 10. A connecting toothed plate 12 is meshed on the surface of the rotating gear 11. There are two sliding sleeves 5 and two sliding rods 6, and the two sliding sleeves 5 and two sliding rods 6 are symmetrically distributed. The sliding rods 6 have a circular structure and are made of metal. The arrangement of two sliding sleeves 5 and two sliding rods 6 makes the movement of the movable frame 4 more stable and facilitates the limiting of the movable frame 4, allowing the rotating gear 11 to engage with the connecting toothed plate. The 12-piece fitting prevents the rotating gear 11 from separating from the connecting toothed plate 12, thus avoiding the situation where the movable frame 4 cannot move. The connecting toothed plate 12 is fixedly installed on the top of the mounting column 2. The horizontal moving component facilitates the left and right movement of the mounting plate 13, allowing the mounting plate 13 to drive the lifting and lowering shaping mold to align with the lower shaping mold on the right or the lower shaping mold on the left. When aligned with the lower shaping mold on the right, the balls in the lower shaping mold on the left are removed, and the unshaped balls are placed inside the lower shaping mold on the left. When aligned with the lower shaping mold on the left, the balls in the lower shaping mold on the right are removed, and the unshaped balls are placed inside the lower shaping mold on the right, thus facilitating continuous shaping of the balls. The top of the mounting base 1 is equipped with an inflation component that facilitates the inflation and shaping of balls. The servo motor 9 drives the rotating shaft 10 to rotate the rotating gear 11, which in turn drives the moving frame 4 to move to the right via the rotating shaft 10. The moving frame 4 is limited and guided by the sliding sleeve 5 and the sliding rod 6, and the position of the sliding sleeve 5 is limited by the limiting ring 7, thereby limiting the movement of the moving frame 4. This causes the mounting plate 13 to move the upper lifting shaping mold left and right, aligning the upper lifting shaping mold with the lower shaping mold on the right or the lower shaping mold on the left. This allows for continuous shaping of balls, reducing the time wasted in picking up and putting down balls, and thus reducing the shaping time for multiple balls.

[0021] Specifically, the upper lifting shaping mold includes an electric push rod 14, which is fixedly installed on the top of the mounting plate 13. An upper heat insulation cover 15 is fixedly installed at the output end of the electric push rod 14. A guide rod 26 is fixedly installed on the top of the upper heat insulation cover 15. There are two guide rods 26, symmetrically distributed. The guide rods 26 are made of metal, which provides higher strength and prevents continuous deformation, thus avoiding the upper heat insulation cover 15 from being unable to move downwards due to deformation. The guide rods 26 are slidably disposed inside the mounting plate 13. An upper heating plate 16 is fixedly installed inside the upper heat insulation cover 15, and an upper shaping mold plate 17 is fixedly installed inside the upper heating plate 16. An upper shaping groove 18 is opened at the bottom of the upper shaping mold plate 17. The lower shaping mold includes a lower heat insulation cover 19, which is fixedly installed on the top of the mounting base 1. A lower heating plate 20 is fixedly installed inside the lower heat insulation cover 19, and a lower shaping mold plate 20 is fixedly installed inside the lower heating plate 20. The lower shaping mold plate 21 has a lower shaping groove 22 on its top. The inflation assembly includes a placement stand plate 23, with an air inlet pipe 24 overlapping inside the placement stand plate 23. An air needle 25 is fixedly installed at the air outlet end of the air inlet pipe 24. The ball is placed inside the lower shaping groove 22, and the air needle 25 is inserted into the inflation port of the ball through the air inlet pipe 24, so that the inflation pipe is located inside the holes in the upper heat insulation cover 15, the upper shaping mold plate 17, the lower heat insulation cover 19, and the lower shaping mold plate 21. The inflation is controlled by an electric push rod. 14. Pushing the upper heat insulation cover 15 causes the upper heating plate 16 and the upper shaping mold plate 17 to move downwards, so that the upper shaping mold plate 17 and the lower shaping mold plate 21 close the mold. Gas is injected into the air inlet pipe 24 through the external air inflation device and enters the ball through the air needle 25, so that the surface of the ball contacts the inner wall of the upper shaping groove 18 and the lower shaping groove 22. The heated inner wall of the upper shaping groove 18 and the lower shaping groove 22 heats the expanded surface of the ball, thereby facilitating the heating and shaping of the ball.

[0022] The ball-forming device is connected to a 220V mains power supply, and the main controller can be a conventional known device such as a computer for control.

[0023] In use: Place the ball to be shaped inside the lower shaping groove 22, and insert the air needle 25 into the ball. Drive the output end of the electric push rod 14 to move the upper heat shield 15 downwards. Guide the upper heat shield 15 via the guide rod 26. The upper heat shield 15 drives the upper heating plate 16 and the upper shaping mold plate 17 downwards, causing the upper heating plate 16 to contact the lower heat shield 19, allowing the ball to enter the upper shaping groove 18. During this process, the upper heating plate 16 and the lower heating plate 20 provide pressure to the upper shaping mold plate 17 and... The lower shaping mold plate 21 is heated, and the air inlet pipe 24 injects gas into the ball through the air needle 25, causing the ball to expand. The ball is then heated and shaped by the heated upper shaping mold plate 17 and the lower shaping mold plate 21. After shaping, the upper heat insulation cover 15 is moved upward by the electric push rod 14, which in turn moves the upper heating plate 16 and the upper shaping mold plate 17 upward. When the upper heating plate 16 is level with the top of the ball, the servo motor 9 drives the output end to rotate the rotating shaft 10. The rotating gear 11 rotates, causing it to roll inside the connecting gear plate 12. This rotation drives the rotating shaft 10 to move to the right, which in turn moves the moving frame 4 to the right. The moving frame 4 then moves the sliding sleeve 5 to the right on the surface of the sliding rod 6. This movement of the moving frame 4 further drives the mounting plate 13 to the right, which in turn moves the upper heat insulation cover 15 to the right via the electric push rod 14. This, in turn, causes the upper heat insulation cover 15 to move the upper heating plate 16 and the upper shaping mold plate 17 to the right. After the moving sleeve 5 contacts the right limit ring 7 and the servo motor 9 stops rotating, the moving frame 4 drives the upper heating plate 16 and the upper shaping mold plate 17 to move downward through the upper heat insulation cover 15, so that the upper heating plate 16 contacts the lower heat insulation cover 19, and the ball is heated and shaped by the heated upper shaping mold plate 17 and lower shaping mold plate 21. During the shaping process, the ball that has been shaped on the left side is taken out from the lower shaping groove 22 and the unshaped ball is put in. The air needle 25 is inserted into the ball to continuously shape the ball.

[0024] In summary, this ball-forming shaping device uses a servo motor 9 to drive a rotating shaft 10, which in turn drives a rotating gear 11 to rotate. This causes the rotating gear 11 to move the moving frame 4 to the right via the rotating shaft 10. The moving frame 4 is guided and limited by a sliding sleeve 5 and a sliding rod 6, and the position of the sliding sleeve 5 is limited by a limiting ring 7. This limits the movement of the moving frame 4, allowing the mounting plate 13 to move the upper and lower shaping mold left and right. This aligns the upper and lower shaping mold with the lower shaping mold on the right or left, enabling continuous shaping of balls. This reduces the time wasted in picking up and placing balls, thus reducing the shaping time for multiple balls and solving the problems mentioned in the background art.

[0025] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0026] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A shaping device for the production of balls, comprising a mounting base (1), characterized in that, The top of the mounting base (1) is fixedly provided with a mounting column (2), the top of the mounting column (2) is fixedly provided with a mounting horizontal plate (3), the top of the mounting horizontal plate (3) is provided with a transverse moving assembly, the top of the mounting horizontal plate (3) is provided with a mounting plate (13) through the transverse moving assembly, the mounting plate (13) is provided with an upper lifting shaping mold for shaping balls, the top of the mounting base (1) is provided with a lower shaping mold for shaping balls, and the top of the mounting base (1) is provided with an inflation assembly for inflating and shaping balls.

2. The shaping device for ball production according to claim 1, characterized in that The transverse moving assembly comprises a moving frame (4), the mounting plate (13) is fixedly installed on the front side of the moving frame (4), the bottom of the moving frame (4) is fixedly provided with a sliding sleeve (5), the sliding sleeve (5) is internally and slidably provided with a sliding rod (6), the surface of the sliding rod (6) is fixedly provided with a limiting ring (7), both ends of the sliding rod (6) are fixedly provided with a fixed plate (8), and the fixed plate (8) is fixedly installed on the top of the mounting horizontal plate (3). The inside of the moving frame (4) is fixedly provided with a servo motor (9), the output end of the servo motor (9) extends to the inside of the moving frame (4) through the moving frame (4) and is fixedly provided with a rotating shaft (10), the surface of the rotating shaft (10) is fixedly provided with a rotating gear (11), the surface of the rotating gear (11) is engagedly provided with a connecting toothed plate (12), and the connecting toothed plate (12) is fixedly installed on the top of the mounting column (2).

3. The shaping device for ball production according to claim 1, characterized in that, The upper lifting shaping mold comprises an electric push rod (14), the electric push rod (14) is fixedly installed on the top of the mounting plate (13), the output end of the electric push rod (14) is fixedly provided with an upper heat insulation cover (15), the top of the upper heat insulation cover (15) is fixedly provided with a guide rod (26), the guide rod (26) is slidably arranged in the mounting plate (13), the inside of the upper heat insulation cover (15) is fixedly provided with an upper heating plate (16), the inside of the upper heating plate (16) is fixedly provided with an upper shaping mold plate (17), and the bottom end of the upper shaping mold plate (17) is provided with an upper shaping groove (18).

4. The shaping device for ball production according to claim 1, characterized in that, The lower shaping mold comprises a lower heat insulation cover (19), the lower heat insulation cover (19) is fixedly installed on the top of the mounting base (1), the inside of the lower heat insulation cover (19) is fixedly provided with a lower heating plate (20), the inside of the lower heating plate (20) is fixedly provided with a lower shaping mold plate (21), and the top of the lower shaping mold plate (21) is provided with a lower shaping groove (22).

5. The shaping device for ball production according to claim 1, characterized in that, The inflation assembly comprises a placing vertical plate (23), the inside of the placing vertical plate (23) is lap-jointed with an air inlet pipe (24), and the air outlet end of the air inlet pipe (24) is fixedly provided with an air needle (25).

6. The shaping device for ball production according to claim 2, characterized in that The number of the sliding sleeve (5) and the sliding rod (6) is two, and the two sliding sleeves (5) and the two sliding rods (6) are symmetrically distributed, the sliding rod (6) is in a circular structure, and the sliding rod (6) is made of metal.

7. The shaping device for ball production according to claim 3, characterized in that The number of the guide rods (26) is two, and the two guide rods (26) are symmetrically distributed, and the guide rods (26) are made of metal.