Iron removal device of cullet discharge channel

By using a rotating motor to drive the mounting base to rotate and a flexible locking structure, the problem of impurity accumulation caused by fixing the iron removal rod is solved. This achieves efficient adsorption and convenient disassembly of the iron removal rod, prevents clogging of the filter interval, and ensures stable operation of the broken glass discharge channel.

CN224057604UActive Publication Date: 2026-03-31ZHEJIANG HUAXING GLASS CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-07
Publication Date
2026-03-31

AI Technical Summary

Technical Problem

In existing technologies, iron bars are fixedly installed in the discharge channel, which can easily cause ferromagnetic impurities to accumulate in a certain area, forming obstacles, causing blockage of the filter interval, and affecting the discharge of broken glass.

Method used

Design an iron removal device for a broken glass discharge channel. The device uses a rotating motor to drive the mounting base to rotate, thereby rotating the iron removal rod and changing the adsorption surface to avoid the accumulation of impurities in a single area. The device also uses an elastic snap-fit ​​structure to ensure the stability of the iron removal rod and facilitate its disassembly.

Benefits of technology

It enhances the adsorption capacity of the iron removal rods, prevents premature clogging of the filter interval, ensures stable operation of the discharge channel, and simplifies the impurity cleaning process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an iron removal device of a cullet discharge channel, which relates to the field of cullet recovery, and is characterized by comprising a discharge channel body, a circulation cavity is arranged in the discharge channel body, a plurality of setting seats are arranged in the circulation cavity in a staggered manner, one side of each setting seat is provided with an iron removal rod, and the other side of each setting seat is provided with an iron removal groove. The iron removal rod is separated from one side of the circulating cavity to form a filtering interval, a setting cavity is formed in one side of the setting base, a clamping base is arranged in the setting cavity, a connecting cavity is formed in one side of the clamping base, and a mounting inserting column is inserted into the connecting cavity; the utility model discloses an iron removal device for glass cullet discharging, and aims to solve the technical problems that iron removal rods are fixedly arranged in a discharging channel, and if the iron removal rods adsorb more ferromagnetic impurities towards one side of a filtering interval, the impurities are gradually accumulated to form an obstacle, so that the filtering interval is easily blocked, and subsequent cullet discharging is influenced.
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Description

Technical Field

[0001] This utility model relates to the field of broken glass recycling, and in particular to an iron removal device for a broken glass discharge channel. Background Technology

[0002] Glass is a commonly used material in people's lives. In order to achieve sustainable development of resources, existing technologies enable the reuse of waste glass by cleaning, crushing, and recycling it. However, the cleaning process may not be able to completely remove all non-glass impurities, especially ferromagnetic impurities. If ferromagnetic impurities are not removed, they will enter downstream processing equipment, such as furnaces and molding machines. These impurities will damage the equipment, such as abrading the refractory materials of the furnace or damaging mechanical parts, and will also affect the molding quality of glass bottles. In order to further improve the purity of broken glass, an iron removal device is usually installed on the discharge channel to further remove ferromagnetic impurities from the broken glass.

[0003] Iron removal devices typically consist of multiple iron removal rods arranged alternately inside the discharge channel, with a filter gap between the iron removal rods and the discharge channel. When broken glass passes through the filter gap, ferromagnetic impurities are adsorbed by the iron removal rods. However, since the iron removal rods are fixed inside the discharge channel, if a large amount of ferromagnetic impurities are adsorbed on the side of the iron removal rods facing the filter gap, these impurities will gradually accumulate, forming an obstacle that can easily clog the filter gap and affect the subsequent discharge of broken glass. Utility Model Content

[0004] To solve the above-mentioned technical problems, this utility model provides an iron removal device for a broken glass discharge channel. The purpose is to solve the technical problem that when the iron removal rod is fixedly installed inside the discharge channel, if a large amount of ferromagnetic impurities are adsorbed on the side of the iron removal rod facing the filter interval, these impurities will gradually accumulate and form an obstacle, which will easily clog the filter interval and affect the subsequent discharge of broken glass.

[0005] The technical solution of this utility model to solve the above-mentioned technical problems is as follows:

[0006] A device for removing iron from a broken glass discharge channel includes a discharge channel body. The discharge channel body has a flow cavity inside, and multiple mounting seats are arranged alternately inside the flow cavity. An iron-removing rod is provided on one side of each mounting seat, and the iron-removing rod is spaced apart from one side of the flow cavity to form a filter interval. A mounting cavity is also provided on one side of each mounting seat, and a retaining seat is provided inside the mounting cavity. A connecting cavity is provided on one side of the retaining seat, and a mounting post is inserted into the connecting cavity. The iron-removing rod is located at one end of the mounting post. Multiple rotating motors are provided outside the discharge channel body, and each rotating motor drives multiple mounting seats to rotate.

[0007] When broken glass flows through the flow cavity into the filter compartment, ferromagnetic impurities are adsorbed by the iron removal rods. The external rotating motor drives the mounting base to rotate, allowing the iron removal rods to rotate after adsorbing ferromagnetic impurities. This causes the side of the iron removal rods facing the filter compartment to change, ensuring that each side of the iron removal rods can be adsorbed with ferromagnetic impurities. This enhances the adsorption capacity of the iron removal rods and also prevents ferromagnetic impurities from accumulating too quickly in a single area, thus preventing premature clogging of the filter compartment.

[0008] Furthermore, in this application, the interior of the connecting cavity is provided with a fixing sleeve, the fixing sleeve is elastic, and the interior of the fixing sleeve is provided with an installation slot, the installation post engaging with the installation slot.

[0009] The elastic force of the retaining sleeve ensures that when the mounting pin engages with the mounting slot, it is firmly fixed in the predetermined position, thus ensuring the stability and safety of the iron removal bar in the discharge channel. Furthermore, when it is necessary to disassemble the iron removal bar, only a force greater than the elasticity of the retaining sleeve needs to be applied to disassemble the iron removal bar.

[0010] Furthermore, in this application, the mounting post is provided with multiple mounting blocks on its exterior, and the mounting slot is provided with multiple fixing slots inside, and the mounting blocks engage with the fixing slots.

[0011] The snap-fit ​​design of the mounting block and the fixing slot increases the contact area and friction between the mounting pin and the fixing sleeve, thereby improving the stability of the connection and preventing the pin from loosening during operation.

[0012] Furthermore, in this application, the mounting block is spherical in shape, and the fixing slot matches the shape of the mounting block.

[0013] Furthermore, in this application, the iron removal rod is covered with an adsorption jacket, which is elastic.

[0014] Furthermore, in this application, one end of the iron removal rod is provided with a limiting plate, the size of which is larger than the size of the adsorption jacket, so that the limiting plate abuts against one end of the adsorption jacket.

[0015] Furthermore, in this application, one end of the iron removal rod is provided with a connecting hole, and one side of the limiting plate is provided with a connecting post, the connecting post being threadedly engaged with the connecting hole.

[0016] Furthermore, in this application, the interior of the flow cavity is provided with a plurality of distance sensors, which are respectively located below the plurality of mounting seats, such that the recognition end of the distance sensor faces the adjacent filter interval.

[0017] Furthermore, in this application, a controller is provided on one side of the discharge channel body, and the controller is signal-connected to the distance sensor.

[0018] Furthermore, in this application, a buzzer is provided on the top of the discharge channel body, and the controller is signal-connected to the buzzer.

[0019] This utility model has the following beneficial effects:

[0020] When broken glass flows through the flow cavity into the filter compartment, ferromagnetic impurities are adsorbed by the iron removal rods. The external rotating motor drives the mounting base to rotate, allowing the iron removal rods to rotate after adsorbing ferromagnetic impurities. This causes the side of the iron removal rods facing the filter compartment to change, ensuring that each side of the iron removal rods can be adsorbed with ferromagnetic impurities. This enhances the adsorption capacity of the iron removal rods and also prevents ferromagnetic impurities from accumulating too quickly in a single area, thus preventing premature clogging of the filter compartment. Attached Figure Description

[0021] Figure 1 This is a schematic diagram of the structure of this utility model.

[0022] Figure 2 This is a schematic diagram of the filter interval of this utility model.

[0023] Figure 3 This is a schematic diagram of the structure of the adsorption jacket of this utility model.

[0024] Figure 4 This is a structural schematic diagram of the connecting column of this utility model.

[0025] In the attached figures, the following labels are used:

[0026] 1. Discharge channel body; 2. Flow cavity; 3. Rotary motor; 4. Filter interval; 5. Iron removal rod; 6. Adsorption jacket; 8. Setting seat; 9. Setting cavity; 11. Distance sensor; 12. Card holder; 13. Fixing slot; 14. Fixing sleeve; 15. Mounting slot; 16. Connecting cavity; 17. Mounting post; 18. Mounting block; 19. Connecting hole; 20. Limiting plate; 21. Connecting post; 22. Controller; 23. Buzzer. Detailed Implementation

[0027] The embodiments of this utility model are described in detail below. Examples of these embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain this utility model, and should not be construed as limiting this utility model.

[0028] In the description of this utility model, it should be understood that the terms "center," "longitudinal," "lateral," "length," "width," "thickness," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "clockwise," and "counterclockwise," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description. They do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, features defined with "first" and "second" may explicitly or implicitly include one or more of the stated features. In the description of this utility model, "a plurality of" means two or more, unless otherwise explicitly specified.

[0029] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection, an electrical connection, or a connection that allows for communication; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0030] Reference Figures 1-4 In some specific embodiments, an iron removal device for a broken glass discharge channel includes a discharge channel body 1. The discharge channel body 1 has a flow cavity 2 inside. Multiple mounting seats 8 are arranged alternately inside the flow cavity 2. An iron removal rod 5 is provided on one side of the mounting seat 8. The iron removal rod 5 is separated from one side of the flow cavity 2 to form a filter interval 4. A mounting cavity 9 is provided on one side of the mounting seat 8. A retaining seat 12 is provided inside the mounting cavity 9. A connecting cavity 16 is provided on one side of the retaining seat 12. An installation post 17 is inserted into the connecting cavity 16. The iron removal rod 5 is located at one end of the installation post 17. Multiple rotating motors 3 are provided outside the discharge channel body 1. The multiple rotating motors 3 drive the multiple mounting seats 8 to rotate respectively.

[0031] With the above technical solution, when broken glass flows through the flow cavity 2 and through the filter interval 4, ferromagnetic impurities are adsorbed by the iron removal rod 5. The external rotating motor 3 drives the mounting base 8 to rotate, which allows the iron removal rod 5 to rotate after adsorbing ferromagnetic impurities. This causes the side of the iron removal rod 5 facing the filter interval 4 to change, so that each side of the iron removal rod 5 can be adsorbed with ferromagnetic impurities, which enhances the adsorption capacity of the iron removal rod 5 and also avoids the rapid accumulation of ferromagnetic impurities in a single area, preventing premature clogging of the filter interval 4.

[0032] Furthermore, when each side of the iron removal rod 5 has adsorbed ferromagnetic impurities, the mounting post 17 can be disengaged from the connecting cavity 16, thereby disassembling the iron removal rod 5 to facilitate the removal of ferromagnetic impurities from the outside of the iron removal rod 5, preventing the filter compartment 4 from becoming clogged due to excessive accumulation of ferromagnetic impurities.

[0033] Reference Figures 3-4 In some specific embodiments, a fixing sleeve 14 is provided inside the connecting cavity 16. The fixing sleeve 14 is elastic and has an installation slot 15 inside. The installation pin 17 is engaged with the installation slot 15.

[0034] Through the above technical solution, the elastic force of the fixing sleeve 14 ensures that when the mounting pin 17 is engaged with the mounting slot 15, the mounting pin 17 is firmly fixed in the predetermined position, ensuring the stability and safety of the iron removal rod 5 in the flow cavity 2; and when it is necessary to disassemble the iron removal rod 5, the iron removal rod 5 can be disassembled as long as the applied force is greater than the elasticity of the fixing sleeve 14.

[0035] Reference Figures 3-4 In some specific embodiments, the mounting post 17 is provided with a plurality of mounting blocks 18 on the outside, and the mounting slot 15 is provided with a plurality of fixing slots 13 inside, and the mounting blocks 18 are engaged with the fixing slots 13.

[0036] Through the above technical solution, the snap-fit ​​design of the mounting block 18 and the fixing slot 13 increases the contact area and friction between the mounting pin 17 and the fixing sleeve 14, thereby improving the stability of the connection and preventing the pin from loosening during operation.

[0037] Reference Figures 3-4 In some specific embodiments, the mounting block 18 is spherical in shape, and the fixing slot 13 matches the shape of the mounting block 18.

[0038] With the above technical solution, when the mounting post 17 is disengaged from the mounting slot 15, the spherical contact point can reduce friction relative to the plane. This is because the sphere can generate a smaller contact area at the contact point, thereby reducing the friction and the required disengagement force. This allows the mounting block 18 to be disengaged from the fixing slot 13 under the action of external force, so as to facilitate the disassembly of the mounting post 17.

[0039] Reference Figures 3-4 In some specific embodiments, in addition to the iron rod 5 being covered with an adsorption jacket 6, the adsorption jacket 6 is elastic.

[0040] Through the above technical solution, when the iron removal rod 5 works in the flow cavity 2, its magnetism will attract and capture ferromagnetic impurities. These impurities will be adsorbed onto the outside of the adsorption jacket 6 under the action of magnetic force. After the iron removal rod 5 completes the adsorption work, it is necessary to clean the ferromagnetic impurities adsorbed on it. At this time, the adsorption jacket 6 can be removed from the iron removal rod 5. During the process of removing the adsorption jacket 6, the direct contact between the ferromagnetic impurities and the iron removal rod 5 is interrupted. Therefore, the ferromagnetic impurities will lose their magnetic attraction. Once the adsorption jacket 6 is removed, the ferromagnetic impurities are no longer affected by magnetic force and can be more easily detached from the adsorption jacket 6, thereby simplifying the cleaning of ferromagnetic impurities.

[0041] Reference Figures 1-4 In some specific embodiments, a limiting plate 20 is provided at one end of the iron rod 5. The size of the limiting plate 20 is larger than the size of the adsorption jacket 6, so that the limiting plate 20 abuts against one end of the adsorption jacket 6.

[0042] Through the above technical solution, since the size of the limiting plate 20 is larger than that of the adsorption jacket 6, it can act as a barrier, so that the adsorption jacket 6 is limited outside the iron removal rod 5, preventing the adsorption jacket 6 from falling off due to external force during the iron removal process.

[0043] Reference Figures 3-4 In some specific embodiments, in addition to a connecting hole 19 at one end of the iron rod 5, a connecting post 21 is provided on one side of the limiting plate 20, and the connecting post 21 is threadedly engaged with the connecting hole 19.

[0044] With the above technical solution, when the adsorption jacket 6 needs to be disassembled, the connecting post 21 is unscrewed from the connecting hole 19, so that the limiting plate 20 releases its restriction on the adsorption jacket 6, thereby facilitating the disassembly of the adsorption jacket 6.

[0045] Reference Figure 3 In some specific embodiments, the interior of the flow cavity 2 is provided with multiple distance sensors 11, which are located below multiple mounting seats 8, such that the recognition end of the distance sensor 11 faces the adjacent filter interval 4.

[0046] Through the above technical solution, the distance sensor 11 can monitor in real time whether the iron removal rod 5 is blocked by excessive ferromagnetic impurities in the filter interval 4. When the distance sensor 11 detects that the ferromagnetic impurities in the filter interval 4 are too close (indicating that there are many ferromagnetic impurities), the rotation motor 3 can be started to change the orientation of the iron removal rod 5 so that each side of the iron removal rod 5 can be adsorbed.

[0047] It should be noted that when broken glass passes through the flow cavity 2, it usually flows in the center of the flow cavity 2. The conveying direction of the broken glass is controlled by the unloading device of the previous process. Therefore, most of the broken glass will only pass through the filter interval 4. The distance sensor 11 is located below the mounting base 8, and the recognition end of the distance sensor 11 does not protrude into the filter interval 4, so it will not obstruct the sliding of the broken glass.

[0048] Reference Figures 1-2 In some specific embodiments, a controller 22 is provided on one side of the discharge channel body 1, and the controller 22 is connected to the distance sensor 11.

[0049] With the above technical solution, when the distance sensor 11 detects an abnormal distance between the iron removal rod 5 and the filter interval 4, the distance sensor 11 sends an abnormal signal to the controller 22. After receiving the signal, the controller 22 controls the rotating motor 3 to drive the iron removal rod 5 to rotate, thereby facilitating the automatic change of position of the iron removal rod 5.

[0050] Reference Figures 1-2 In some specific embodiments, a buzzer 23 is provided on the top of the discharge channel body 1, and the controller 22 is signal connected to the buzzer 23.

[0051] Through the above technical solution, when the rotating motor 3 drives the iron removal rod 5 to rotate, the distance sensor 11 continuously identifies the distance of the ferromagnetic impurities in the filter interval 4, and then sends the identified distance to the controller 22. After receiving the signal, the controller 22 records the duration of the identification distance being too close. When the duration is long, the controller 22 sends an abnormal signal to the buzzer 23 to sound, so as to remind that the ferromagnetic impurities on the outside of the iron removal rod 5 are too full and clean them in time.

[0052] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

Claims

1. An iron removal device for a broken glass discharge channel, comprising a discharge channel body, wherein a flow cavity is formed inside the discharge channel body, and a plurality of mounting seats are staggered inside the flow cavity, wherein an iron removal rod is provided on one side of each mounting seat, and the iron removal rod is spaced apart from one side of the flow cavity to form a filter interval, characterized in that, The side of the setting seat is provided with a setting cavity, the inside of the setting cavity is provided with a clamping seat, the side of the clamping seat is provided with a connecting cavity, the inside of the connecting cavity is inserted with an installation column, the iron removing rod is arranged at one end of the installation column, the outside of the outlet channel body is provided with a plurality of rotating motors, and the plurality of rotating motors respectively drive a plurality of setting seats to rotate.

2. The tramp iron removal device for a cullet draw according to claim 1, wherein, The inside of the connecting cavity is provided with a fixed clamping sleeve, the fixed clamping sleeve is elastic, the inside of the fixed clamping sleeve is provided with an installation slot, and the installation column is clamped with the installation slot.

3. A device for removing iron from a glass cullet discharge channel according to claim 2, characterized in that, The outside of the installation column is provided with a plurality of installation clamping blocks, the inside of the installation slot is provided with a plurality of fixed clamping grooves, and the installation clamping block is clamped with the fixed clamping groove.

4. A device for removing iron from a glass cullet discharge channel according to claim 3, characterized in that, The shape of the installation clamping block is spherical, and the shape of the fixed clamping groove matches the shape of the installation clamping block.

5. The tramp iron removal device for a cullet draw according to claim 1, wherein, The outside of the iron removing rod is provided with an adsorption sleeve, and the adsorption sleeve is elastic.

6. A device for removing iron from a glass cullet discharge channel according to claim 5, characterized in that, One end of the iron removing rod is provided with a limiting plate, the size of the limiting plate is larger than the size of the adsorption sleeve, so that the limiting plate is in contact with one end of the adsorption sleeve.

7. A device for removing iron from a glass cullet discharge channel according to claim 6, characterized in that, One end of the iron removing rod is provided with a connecting hole, one side of the limiting plate is provided with a connecting column, and the connecting column is threadedly matched with the connecting hole.

8. The tramp iron removal device for a cullet draw according to claim 1, wherein, The inside of the flow-through cavity is provided with a plurality of distance sensors, and the plurality of distance sensors are respectively located below the plurality of setting seats, so that the identification end of the distance sensor faces the adjacent filter interval.

9. A device for removing iron from a glass cullet discharge channel according to claim 8, characterized in that, One side of the outlet channel body is provided with a controller, and the controller is signal connected with the distance sensor.

10. A device for removing iron from a glass cullet discharge channel according to claim 9, characterized in that, The top of the outlet channel body is provided with a buzzer, and the controller is signal connected with the buzzer.