Gluing structure and gluing detector

By designing a glue-applying structure and a glue-applying inspection machine, simultaneous glue application and remote monitoring of multiple boards were achieved, solving the problems of low efficiency and manual monitoring in existing glue-applying structures, and improving glue-applying efficiency and automation.

CN224057836UActive Publication Date: 2026-03-31SHENZHEN SHIWEI AUTOMATIZATION CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-13
Publication Date
2026-03-31

AI Technical Summary

Technical Problem

The existing gluing structure is inefficient in the process of gluing the boards and requires real-time manual monitoring, which increases the labor intensity of workers.

Method used

The adhesive coating structure is designed to include a rectangular frame, a lifting mechanism, a paint tank, a delivery pump, and a camera. Multiple boards are coated simultaneously by sliding the adhesive applicator within a strip groove. The adhesive coating process is monitored by the camera and remotely controlled by a wireless transceiver.

Benefits of technology

It improves the efficiency of gluing boards, reduces the need for manual monitoring, and ensures consistent gluing results and automated operation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of gluing, in particular to a gluing structure and a gluing detector, which comprises a rectangular frame, a lifting mechanism is vertically mounted at the top of the rectangular frame, the lifting mechanism is fixed on a support plate, the support plate is mounted on a moving frame, a coating tank is mounted on the moving frame, and a delivery pump is mounted on the coating tank; the movable frame comprises a cross beam, the coating tank is fixed to the cross beam, a second linear motor is installed on the cross beam, the supporting plate is fixed to a sliding block of the second linear motor, and supporting columns are installed at the two ends of the cross beam. When the gluing structure and the gluing detector are used, the gluing devices are slidably mounted in the strip-shaped grooves, so that a plurality of gluing devices can be arranged in the strip-shaped grooves, a plurality of plates can be synchronously glued, the gluing efficiency of the plates is improved, the distance between every two adjacent gluing devices can be conveniently adjusted, and the gluing quality of the plates is improved. And the gluing effect is ensured when a plurality of plates are glued at the same time.
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Description

Technical Field

[0001] This utility model relates to the field of adhesive coating technology, and in particular to adhesive coating structure and adhesive coating testing machine. Background Technology

[0002] A sealant-coating structure refers to a structure where sealant is evenly applied to the surface of a workpiece to achieve functions such as sealing, rust prevention, and vibration damping. Sealant-coating structures are particularly important in automobile manufacturing, especially during the welding and assembly of the body-in-white, where they improve the body's sealing, rust prevention, and vibration damping. Existing sealant-coating structures require applying sealant to multiple locations on sheet metal, and the individual operation of each sheet makes the process inefficient. Furthermore, the constant manual monitoring of the sealant application process increases the labor intensity for workers. Therefore, we propose a sealant-coating structure and a sealant-coating inspection machine to address these problems. Utility Model Content

[0003] The purpose of this invention is to address the aforementioned shortcomings in the existing technology by proposing a coating structure and a coating inspection machine.

[0004] To achieve the above objectives, the present invention adopts the following technical solution: a coating structure is designed, including a rectangular frame, a lifting mechanism is vertically installed on the top of the rectangular frame, the lifting mechanism is fixed on a support plate, the support plate is installed on a movable frame, a paint tank is installed on the movable frame, and a delivery pump is installed on the paint tank.

[0005] The mobile frame includes a crossbeam, a paint tank is fixed on the crossbeam, a second linear motor is installed on the crossbeam, and a support plate is fixed to the slider of the second linear motor. Support columns are installed at both ends of the crossbeam, and the bottom of the support columns is installed on the slider of the first linear motor. The first linear motor is fixed on the mounting frame.

[0006] A strip groove is provided at the bottom of the rectangular frame, and a slot penetrating the rectangular frame is provided on one side of the strip groove. Several cylindrical shells are arranged at intervals in the strip groove, and an adhesive applicator is provided in the shell. The adhesive applicator is connected to the delivery pump through a conduit. A support plate is installed on the top of the shell. The support plate is located above the strip groove and placed on the rectangular frame. A locking nut is also threaded onto the shell. The locking nut is located at the bottom of the rectangular frame.

[0007] Preferably, the adhesive application structure also includes a control cabinet, with a support frame installed at the bottom of the control cabinet for support on the ground. A controller is installed inside the control cabinet, and the controller is connected to the lifting mechanism, the delivery pump, the adhesive applicator, the second linear motor, and the first linear motor respectively via wires. A wireless transceiver is also installed inside the control cabinet and is connected to the controller.

[0008] Preferably, a guide shaft is provided parallel to the side of the lifting mechanism, the bottom of the guide shaft is fixed to the rectangular frame, and the top of the guide shaft slides through the support plate.

[0009] Preferably, a plurality of spaced limiting grooves are provided on one side of the top of the rectangular frame, and a second cover plate is provided at the opening of the limiting groove, and the second cover plate is detachably connected to the rectangular frame.

[0010] Preferably, a first cover plate is provided at the slot opening, and the first cover plate is detachably connected to the rectangular frame.

[0011] The adhesive coating inspection machine includes the aforementioned adhesive coating structure and a camera. The camera is connected to the controller via a wire and is rotatably mounted in a U-shaped base via a rotating shaft. A locking bolt is installed at the end of the U-shaped base, corresponding to the rotating shaft. A curved "L"-shaped connecting rod is installed on the top of the U-shaped base, and an arc-shaped clamping plate is connected to the other end of the connecting rod. The clamping plate is elastic and clamps and fixes itself to the outer shell. Several anti-slip strips are installed on the inner wall of the clamping plate at intervals.

[0012] The design scheme proposed in this utility model has the following beneficial effects in application:

[0013] 1. The gluing structure and gluing inspection machine are designed so that the glue applicators can be slidably installed in the strip groove. This allows multiple glue applicators to be set in the strip groove to perform simultaneous gluing operations on multiple boards, thereby improving the gluing efficiency of the boards. At the same time, it is also convenient to adjust the spacing between two adjacent glue applicators so that the glue applicator corresponds one-to-one with the board to be glued below, ensuring the gluing effect when multiple boards are glued at the same time.

[0014] 2. The adhesive coating structure and adhesive coating inspection machine are detachably mounted on the housing via a camera, which monitors the adhesive coating process of each adhesive applicator one-to-one. The adjustable angle of the camera also ensures the effectiveness of the camera in capturing the adhesive coating process. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the structure of this utility model;

[0016] Figure 2 This is a schematic diagram of the adhesive coating structure of this utility model;

[0017] Figure 3 This is a schematic diagram of the rectangular frame structure of this utility model;

[0018] Figure 4This is a schematic diagram of the structure of the adhesive coating inspection machine of this utility model. In the diagram: 1. Rectangular frame; 2. Support plate; 3. Lifting mechanism; 4. Guide shaft; 5. Strip groove; 6. Outer shell; 7. Adhesive applicator; 8. Groove; 9. First cover plate; 10. Limiting groove; 11. Second cover plate; 12. Bearing plate; 13. Locking nut; 14. Paint tank; 15. Second linear motor; 16. Crossbeam; 17. Support column; 18. First linear motor; 19. Mounting frame; 20. Control cabinet; 21. Support frame; 22. Clamping plate; 23. Connecting rod; 24. U-shaped seat; 25. Camera; 26. Locking bolt. Detailed Implementation

[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0020] Reference Figures 1-4 The adhesive coating structure includes a rectangular frame 1. A lifting mechanism 3 is vertically mounted on the top of the rectangular frame 1. The lifting mechanism 3 is fixed to a support plate 2, and the support plate 2 is mounted on a movable frame. The movable frame includes a crossbeam 16, on which a second linear motor 15 is mounted. The support plate 2 is fixed to the slider of the second linear motor 15. Support columns 17 are mounted at both ends of the crossbeam 16. The bottom of the support columns 17 is mounted on the slider of a first linear motor 18, which is fixed to a mounting frame 19. In use, the movable frame and the lifting mechanism 3 can move the rectangular frame 1 on the operating table (e.g., ...). Figure 1 The lifting mechanism 3 moves at multiple angles above the position indicated by the middle arrow A; in actual use, the lifting mechanism 3 is one of the following: electric push rod, pneumatic cylinder, or hydraulic cylinder.

[0021] Furthermore, in order to ensure the stability of the lifting of the rectangular frame 1, a guide shaft 4 is provided parallel to the side of the lifting mechanism 3. The bottom of the guide shaft 4 is fixed on the rectangular frame 1, and the top of the guide shaft 4 slides through the support plate 2.

[0022] like Figure 2 and Figure 3As shown, a strip groove 5 is provided at the bottom of the rectangular frame 1, and a slot 8 penetrating the rectangular frame 1 is provided on one side of the strip groove 5. Several columnar shells 6 are arranged at intervals in the strip groove 5, and glue applicators 7 are provided in the shells 6. The glue applicators 7 are connected to a delivery pump through a conduit. The delivery pump is set on the paint tank 14, and the paint tank 14 is installed on the crossbeam 16. That is, a certain number of glue applicators 7 can be taken in front of the glue applicators and placed in the strip groove 5. A support plate 12 is installed on the top of the shell 6. The support plate 12 is located above the strip groove 5 and placed on the rectangular frame 1. A locking nut 13 is also threaded on the shell 6. The locking nut 13 is located at the bottom of the rectangular frame 1. After moving the glue applicator 7 to a suitable position, the locking nut 13 can be tightened to fix the glue applicator 7. Then, the board to be glued corresponding to the glue applicator 7 is placed on the operating table, and the delivery pump can be started to send the paint to the glue applicator 7 to apply glue to the board.

[0023] Specifically, a plurality of spaced limiting grooves 10 are provided on one side of the top of the rectangular frame 1. A second cover plate 11 is provided at the opening of the limiting groove 10. The second cover plate 11 is detachably connected to the rectangular frame 1. After the glue applicator 7 is installed in the strip groove 5, the conduit of the glue applicator 7 can be placed in the limiting groove 10 for fixing, so as to fix the conduit for conveying the paint and prevent the conduit from being scattered and affecting the glue application process. A first cover plate 9 is provided at the opening of the groove 8. The first cover plate 9 is detachably connected to the rectangular frame 1.

[0024] It should be noted that the adhesive application structure also includes a control cabinet 20. A support frame 21 is installed at the bottom of the control cabinet 20 for support on the ground. A controller is installed inside the control cabinet 20. The controller is connected to the lifting mechanism 3, the delivery pump, the adhesive applicator 7, the second linear motor 15, and the first linear motor 18 via wires. A wireless transceiver is also installed inside the control cabinet 20 and is connected to the controller. In actual use, the controller is one of a PLC logic controller, a control motherboard, or a control host, and it controls the adhesive application process. The wireless transceiver can connect to the operator's mobile phone, tablet, or other terminal via wireless signal, allowing the operator to remotely control the adhesive application structure.

[0025] like Figure 3 and Figure 4As shown, this utility model also provides an adhesive coating inspection machine, including an adhesive coating structure and a camera 25. The camera 25 is connected to the controller via a wire. The camera 25 is rotatably mounted in a U-shaped base 24 via a rotating shaft, and a locking bolt 26 is installed at the end of the U-shaped base 24, corresponding to the rotating shaft. A curved "L"-shaped connecting rod 23 is installed on the top of the U-shaped base 24, and an arc-shaped clamping plate 22 is connected to the other end of the connecting rod 23. The clamping plate 22 is elastic and clamps and fixes itself to the outer shell 6. Several anti-slip strips are installed on the inner wall of the clamping plate 22. The clamping plate 22 is clamped and fixed to the outer shell 6. In actual use, the clamping plate 22 can be removed from the outer shell 6 by pulling to facilitate the installation and removal of the camera 25 on the outer shell 6. By capturing the adhesive coating process through the camera 25, the operator can observe the adhesive coating process through a terminal to remotely control the equipment for adhesive coating operations.

[0026] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A coated structure, characterized by: Including rectangular frame (1), vertical installation is equipped with lifting mechanism (3) on the top of rectangular frame (1), lifting mechanism (3) is fixed on support plate (2), and support plate (2) is installed on moving frame, and paint tank (14) is installed on moving frame, and delivery pump is installed on paint tank (14); The moving frame includes a crossbeam (16), the paint tank (14) is fixed on the crossbeam (16), a second linear motor (15) is installed on the crossbeam (16), and the support plate (2) is fixed with the slider of the second linear motor (15), support columns (17) are installed at both ends of the crossbeam (16), the bottom of the support column (17) is installed on the slider of the first linear motor (18), and the first linear motor (18) is fixed on the mounting bracket (19); A strip-shaped groove (5) is formed in the bottom of the rectangular frame (1), and a slot (8) penetrating the rectangular frame (1) is formed on one side of the strip-shaped groove (5), a plurality of cylindrical housings (6) are arranged in the strip-shaped groove (5), a glue applicator (7) is arranged in the housing (6), the glue applicator (7) is connected with the delivery pump through a conduit, a bearing plate (12) is installed on the top of the housing (6), the bearing plate (12) is located above the strip-shaped groove (5) and placed on the rectangular frame (1), and a locking nut (13) is threadedly connected to the housing (6), and the locking nut (13) is located at the bottom of the rectangular frame (1).

2. The gluing structure according to claim 1, characterized in that: It also includes a control cabinet (20), a support frame (21) is installed at the bottom of the control cabinet (20) for supporting on the ground, a controller is arranged in the control cabinet (20), the controller is connected with the lifting mechanism (3), the delivery pump, the glue applicator (7), the second linear motor (15) and the first linear motor (18) through wires, and a wireless signal transceiver is arranged in the control cabinet (20) and connected with the controller.

3. The adhesive-coated structure of claim 1, wherein: A guide shaft (4) is arranged parallel to the side of the lifting mechanism (3), the bottom of the guide shaft (4) is fixed on the rectangular frame (1), and the top of the guide shaft (4) slides through the support plate (2).

4. The adhesive coated structure of claim 1, wherein: A plurality of limiting grooves (10) are formed on one side of the top of the rectangular frame (1), a second cover plate (11) is arranged at the opening of the limiting groove (10), and the second cover plate (11) is detachably connected with the rectangular frame (1).

5. The adhesive coated structure of claim 1, wherein: A first cover plate (9) is arranged at the opening of the slot (8), and the first cover plate (9) is detachably connected with the rectangular frame (1).

6. A gluing detection machine characterized by: The glue applying structure of any one of claims 1-5 and a camera (25) are included, the camera (25) is connected with the controller through wires, the camera (25) is rotatably installed in a U-shaped seat (24) through a rotating shaft, a locking bolt (26) is installed at the end of the U-shaped seat (24), the locking bolt (26) corresponds to the rotating shaft, a connecting rod (23) curved in an "L" shape is installed at the top of the U-shaped seat (24), the other end of the connecting rod (23) is connected with an arc-shaped clamping plate (22), the clamping plate (22) is elastic and clamped and fixed on the housing (6), and a plurality of anti-skid strips are arranged at intervals on the inner wall of the clamping plate (22).