A plastic bottle label-free detection mechanism

By using a barcode reader on a belt conveyor and turntable system to scan labels in plastic bottle inspection, the problems of low efficiency and low accuracy of manual inspection have been solved, achieving efficient and accurate label inspection, reducing false detections and the labor intensity of workers.

CN224058084UActive Publication Date: 2026-03-31DEYANG HUAKANG PHARMA
View PDF 1 Cites 0 Cited by

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-18
Publication Date
2026-03-31

AI Technical Summary

Technical Problem

Current plastic bottle label inspection mainly relies on manual visual inspection, which leads to low production efficiency, low accuracy, and a high risk of missed or incorrect inspections. Furthermore, bottle rotation may cause false detections.

Method used

The system employs a belt conveyor and turntable system, utilizing multiple barcode readers to scan plastic bottle labels through the barcode scanning gaps. Combined with a geared motor driving the turntable and limit rings, it ensures that the labels can be accurately read. Labels that are not read or written are judged as missing labels and are rejected.

Benefits of technology

It improves detection accuracy, reduces worker workload, avoids visual fatigue and false detections, and ensures the accuracy of label placement and production efficiency.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN224058084U_ABST
    Figure CN224058084U_ABST
Patent Text Reader

Abstract

The utility model relates to label detection technical field discloses a kind of plastic bottle no-label detection mechanism, it includes belt conveyor, the rack of belt conveyor is fixed with workstation, the tabletop of workstation straddles the belt of belt conveyor, and disc is installed on the workstation, disc is driven by reduction motor fixed on the workstation, baffle and support are also fixed on the workstation, baffle is located between disc and support, and scanning code slit is opened in baffle, and code reader is installed on support, and code reader scans the label of plastic bottle by scanning code slit.The utility model has the beneficial effects that: plastic bottle is placed on disc to rotate, label is read by code reader, if code reader is not read-write to label, it indicates that the bottle is missed, it can be rejected, prevent the occurrence of misdiagnosis while reducing worker labor intensity, avoid visual fatigue.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This utility model relates to the field of label detection technology, and in particular to a label-free detection mechanism for plastic bottles. Background Technology

[0002] With economic development, labels are widely used on commodities, driving the rapid development of the label printing industry. During the production and processing of products, labels need to be affixed, and these labels must also include production batch numbers. In the label processing technology, the position of the labels needs to be checked to identify products with incorrectly or crookedly placed labels.

[0003] Existing detection methods generally rely on manual visual inspection for selection. Obviously, manual inspection is not only inefficient, but also prone to visual fatigue after long hours of work, leading to missed or incorrect detections and thus low detection accuracy.

[0004] Chinese utility model patent (authorization announcement number: CN201689317U, name: label detection system) effectively reduces production costs, improves product quality and production speed, and prevents bottles with missing labels from entering the market and affecting the company's image. This system can not only detect the presence of labels on bottles on a high-speed production line, but also accurately reject bottles with missing labels and effectively prevent bottle tipping. Its structure includes a detection unit, a rejection unit, and a rejection confirmation unit arranged sequentially along the bottle flow direction on the production line chain. A control device is also provided on the side of the production line chain. The detection unit, rejection unit, and rejection confirmation unit are all connected to the controller in the control device. The production line chain corresponding to the rejection unit is also connected to the bottle recycling chain. However, if the bottles on the production line rotate unexpectedly, the detection unit may fail to scan the label, resulting in false detections. Utility Model Content

[0005] The purpose of this invention is to provide a label-free detection mechanism for plastic bottles to overcome the shortcomings of existing technologies.

[0006] The purpose of this utility model is achieved through the following technical solution: a label-free detection mechanism for plastic bottles, including a belt conveyor, a worktable fixed on the frame of the belt conveyor, the table surface of the worktable spanning the belt of the belt conveyor, a turntable installed on the worktable, the turntable being driven by a reduction motor fixed on the worktable, a baffle and a bracket also fixed on the worktable, the baffle being located between the turntable and the bracket, a barcode scanning slot being provided on the baffle, and a barcode reader being installed on the bracket, the barcode reader scanning the label of the plastic bottle through the barcode scanning slot.

[0007] Preferably, there are three scanning slots distributed vertically, and there are three barcode readers, each corresponding to one of the scanning slots.

[0008] Preferably, the bracket includes a column, a round rod, and an A-clamping member. The round rod is fixed to the column by the A-clamping member, and the barcode reader is fixed to the round rod by a clamp.

[0009] Preferably, a limiting ring is fixed on the turntable, the limiting ring is coaxial with the turntable, and an elastic sheet is fixed on the inner wall of the limiting ring. The elastic sheet is a plurality of sheets and is evenly distributed along the circumference of the limiting ring. The plastic bottle is clamped in the limiting ring by the elastic sheet.

[0010] Preferably, the A clamping member is block-shaped, and has an A through hole and a B through hole. The A through hole is opened along the Y-axis direction, and the B through hole is opened along the X-axis direction. The A clamping member also has an A notch and a B notch. The A notch communicates with the A through hole, and the B notch communicates with the B through hole. The A clamping member is also screwed with an A bolt and a B bolt. The A bolt is used to narrow the A notch, and the B bolt is used to narrow the B notch. The column is inserted into the A through hole, and the round rod is inserted into the B through hole.

[0011] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0012] Plastic bottles are placed on a turntable and rotated. The labels are read by a barcode reader. If the barcode reader does not read or write the label, it means that the bottle is missing a label and can be removed. This prevents false detections, reduces the labor intensity of workers, and avoids visual fatigue. Attached Figure Description

[0013] Figure 1 This is a schematic diagram of the structure of this utility model;

[0014] Figure 2 for Figure 1 A magnified view of a portion of point A in the middle;

[0015] Figure 3 This is a schematic diagram of the barcode reader's installation structure;

[0016] In the diagram, 1-belt conveyor, 2-workbench, 3-turntable, 4-gear motor, 5-baffle, 6-scanning gap, 7-code reader, 8-column, 9-round rod, 10-clamp, 11-elastic sheet, 12-A notch, 13-B notch, 14-A bolt, 15-B bolt. Detailed Implementation

[0017] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. The components of the embodiments of this utility model described and shown in the accompanying drawings can typically be arranged and designed in various different configurations.

[0018] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely to illustrate selected embodiments of the invention. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without inventive effort are within the scope of protection of the present invention.

[0019] It should be noted that, where there is no conflict, the embodiments and features in the embodiments of this utility model can be combined with each other.

[0020] It should be noted that similar labels and letters in the following figures indicate similar items. Therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures.

[0021] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship commonly used when the product of this utility model is in use, or the orientation or positional relationship commonly understood by those skilled in the art. They are only used for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. In addition, the terms "first," "second," etc., are only used to distinguish descriptions and should not be construed as indicating or implying relative importance.

[0022] In the description of this utility model, it should also be noted that, unless otherwise explicitly specified and limited, the terms "set," "install," "connect," and "link" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0023] like Figure 1 and2 As shown, a label-free plastic bottle detection mechanism includes a belt conveyor 1, a workbench 2 fixed on the frame of the belt conveyor 1, and a turntable 3 mounted on the workbench 2. The turntable 3 is driven by a geared motor 4 fixed on the workbench 2. A baffle 5 and a support are also fixed on the workbench 2. The baffle 5 is located between the turntable 3 and the support. A barcode scanning slot 6 is provided on the baffle 5. A barcode reader 7 is mounted on the support. The barcode reader 7 scans the label of the plastic bottle through the barcode scanning slot 6. The plastic bottle is placed on the turntable 3 and rotated. The label is read by the barcode reader 7. If the barcode reader 7 does not read the label, it means that the bottle is missing a label and can be rejected. This prevents false detections, reduces the labor intensity of workers, and avoids visual fatigue.

[0024] In this embodiment, as Figure 1 and 2 As shown, there are three barcode scanning gaps 6 distributed vertically, and three barcode readers 7 corresponding to each of the barcode scanning gaps 6. If all three barcode readers 7 read and write the label, it means the label is correctly affixed. If only the top or bottom barcode reader 7 reads and writes the label, it means the label is completely misaligned and needs to be reattached. If only the top and middle or middle and bottom barcode readers 7 read and write the label, it means the label is affixed too high or too low, and the labeling station needs to be checked in time to find the cause.

[0025] In this embodiment, as Figure 2 and 3 As shown, the bracket includes a column 8, a round rod 9, and a clamping component A. The round rod 9 is fixed to the column 8 by the clamping component A. The barcode reader 7 is fixed to the round rod 9 by a clamp 10. The clamping component A is block-shaped and has an A through hole and a B through hole. The A through hole is opened along the Y-axis direction, and the B through hole is opened along the X-axis direction. The clamping component A also has an A notch 12 and a B notch 13. The A notch 12 communicates with the A through hole, and the B notch 13 communicates with the B through hole. The clamping component A also has an A bolt 14 and a B bolt 15 screwed on it. The A bolt 14 is used to narrow the A notch 12, and the B bolt 15 is used to narrow the B notch 13. The column 8 is inserted into the A through hole, and the round rod 9 is inserted into the B through hole, clamping firmly to prevent the round rod 9 from shifting due to slight impacts. If the position of the round rod 9 needs to be readjusted, it will affect the barcode reader 7's scanning of the label on the plastic bottle.

[0026] In this embodiment, as Figure 1 and 2 As shown, a limiting ring is fixed on the turntable 3. The limiting ring is coaxial with the turntable 3. An elastic sheet 11 is fixed on the inner wall of the limiting ring. There are several elastic sheets 11 and they are evenly distributed along the circumference of the limiting ring. The plastic bottle is clamped in the limiting ring by the elastic sheets 11 to avoid relative rotation between the plastic bottle and the turntable 3, which would affect the detection of the label.

[0027] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A plastic bottle label-free detection mechanism, comprising a belt conveyor (1), a workbench (2) is fixed on the frame of the belt conveyor (1), and the tabletop of the workbench (2) spans the belt of the belt conveyor (1), characterized in that: The workbench (2) is provided with a rotating disc (3), which is driven by a speed reducer motor (4) fixed on the workbench (2), and is further provided with a baffle (5) and a support, the baffle (5) is located between the rotating disc (3) and the support, the baffle (5) is provided with a code scanning gap (6), and the support is provided with a code reader (7), the code reader (7) scans the label of the plastic bottle through the code scanning gap (6).

2. The plastic bottle label-free detection mechanism according to claim 1, wherein: The code scanning gap (6) is three and is distributed in the vertical direction, and the code reader (7) is three and corresponds to the code scanning gap (6) one by one.

3. The plastic bottle label-free detection mechanism according to claim 1, wherein: The support includes a column (8), a round rod (9) and an A clamping piece, the round rod (9) is fixed on the column (8) through the A clamping piece, and the code reader (7) is fixed on the round rod (9) through a hoop (10).

4. The plastic bottle label-free detection mechanism according to claim 1, wherein: The rotating disc (3) is fixed with a limiting ring, the limiting ring is coaxial with the rotating disc (3), the inner wall of the limiting ring is fixed with an elastic sheet (11), the elastic sheet (11) is distributed along the circumference of the limiting ring, and the plastic bottle is clamped in the limiting ring through the elastic sheet (11).

5. The plastic bottle label-free detection mechanism according to claim 3, wherein: The A clamping piece is blocky, the A clamping piece is provided with an A through hole and a B through hole, the A through hole is provided along the Y axis direction, the B through hole is provided along the X axis direction, the A clamping piece is further provided with an A notch (12) and a B notch (13), the A notch (12) is communicated with the A through hole, the B notch (13) is communicated with the B through hole, the A clamping piece is further screwed with an A bolt (14) and a B bolt (15), the A bolt (14) is used for narrowing the A notch (12), the B bolt (15) is used for narrowing the B notch (13), the column (8) is inserted into the A through hole, and the round rod (9) is inserted into the B through hole.

Citation Information

Patent Citations

  • Label detecting system

    CN201689317U