Cleaning device applied to metal products

Abstract

The utility model discloses a cleaning device applied to metal products, and belongs to the technical field of cleaning devices. The cleaning device applied to the metal products comprises a base and a lifting mechanism, a cleaning box is fixedly installed on the upper end face of the base, an ultrasonic generator is fixedly installed at the bottom end of the interior of the base, and a plurality of ultrasonic transducers are installed at the position, located in the base, of the bottom end of the cleaning box. A placing frame is slidably mounted in the cleaning box, a plurality of holes are formed in the bottom end of the placing frame, the lifting mechanism comprises a pair of lifting frames, the lifting frames are arranged at the two ends of the cleaning box respectively, and moving grooves are formed in the two opposite faces of each lifting frame. According to the metal product cleaning device, the practicability of the metal product cleaning device can be effectively improved, and the metal product cleaning device has high practical value.

Description

Technical Field

[0001] This utility model relates to the field of cleaning device technology, specifically a cleaning device for metal products. Background Technology

[0002] Metal products are widely used in modern industrial production, covering numerous fields such as automobile manufacturing, aerospace, electronic equipment, and machining. However, during production, processing, and storage, various contaminants, such as oil, rust, dust, and metal shavings, easily adhere to the surface of metal products. These contaminants not only affect the appearance of metal products but can also have serious negative impacts on their performance and service life.

[0003] Based on the above, the inventors have discovered the following problems: Traditional manual cleaning methods, while capable of cleaning relatively small quantities of simple-shaped metal products meticulously, are inefficient, labor-intensive, and difficult to meet the needs of large-scale industrial production. Furthermore, the quality of manual cleaning is inconsistent, and the cleaning results may vary significantly between different operators.

[0004] Therefore, in view of this, we have studied and improved the existing structure and its shortcomings, and provided a cleaning device for metal products in order to achieve a more practical purpose. Utility Model Content

[0005] The purpose of this invention is to provide a cleaning device for metal products, in order to solve the problems of low efficiency and high labor intensity of the traditional manual cleaning method mentioned in the background art, although it can perform relatively detailed cleaning of some simple-shaped and small-quantity metal products.

[0006] In view of the above problems, the technical solution proposed by this utility model is as follows:

[0007] A cleaning device for metal products includes a base and a lifting mechanism. A cleaning tank is fixedly installed on the upper surface of the base. An ultrasonic generator is fixedly installed at the bottom of the base. Several ultrasonic transducers are installed at the bottom of the cleaning tank inside the base. A placement rack is slidably installed inside the cleaning tank. Several holes are opened at the bottom of the placement rack. The lifting mechanism includes a pair of lifting frames, which are respectively disposed at both ends of the cleaning tank. Movable grooves are opened on both opposite sides of the lifting frames. The two ends of the placement rack are slidably connected to the pair of movable grooves. A spraying mechanism is provided on one side of the cleaning tank.

[0008] Furthermore, each of the movable slots is rotatably connected to a screw, and each screw is threaded with a slider. The outer sides of a pair of sliders are respectively connected to both ends of the placement frame.

[0009] The beneficial effect of adopting the above-mentioned further solution is that, through the threaded engagement between the screw and the slider, the rotation of the screw can be converted into the linear movement of the slider, thereby precisely controlling the lifting height of the placement rack.

[0010] Furthermore, a first servo motor is fixedly installed at the top of the lifting frame, and the output end of the first servo motor is threadedly connected to the screw.

[0011] The beneficial effect of adopting the above-mentioned further solution is that the first servo motor can provide power for the rotation of the screw. Furthermore, the spraying mechanism includes a support rod, the bottom side of which is connected to one side of the cleaning tank. The beneficial effect of adopting the above-mentioned further solution is that the support rod provides mounting support for other components of the spraying mechanism, enabling them to be stably set on one side of the cleaning tank, ensuring the stability and reliability of the spraying operation. Furthermore, movable seats are installed on both sides of the upper end of the support rod, and a spray disc is rotatably connected between a pair of movable seats. A quick connector is installed on one side of the upper end of the spray disc.

[0012] The advantages of adopting the above-mentioned further solution are that the movable seat allows the spray plate to rotate relative to the support rod, thereby flexibly adjusting the spray angle to meet the cleaning needs of metal products of different shapes and placement methods. The spray plate is connected to an external water source through a quick connector, which facilitates and quickly realizes the water supply connection, and is easy to disassemble and maintain.

[0013] Furthermore, a transmission box is installed on one side of the movable seat, and a worm gear is rotatably connected to the inner side of the transmission box. The central axis of the worm gear is connected to the central axis of the spray disc.

[0014] The beneficial effect of adopting the above-mentioned further solution is that the worm gear in the transmission box is connected to the central shaft of the spray disc, which can drive the spray disc to rotate.

[0015] Furthermore, a worm is rotatably connected to one side of the worm wheel inside the transmission box, and the worm meshes with the worm wheel. A second servo motor is installed on one side of the upper end of the transmission box, and the output end of the second servo motor is connected to the worm gear drive.

[0016] The beneficial effect of adopting the above-mentioned further solution is that the second servo motor drives the worm to rotate, and the meshing transmission between the worm and the worm wheel converts the rotational motion of the motor into the rotation of the worm wheel, which in turn drives the spray disc to rotate. The worm wheel and worm gear transmission has a self-locking characteristic, which can maintain stability after the spray disc is adjusted to a suitable angle, and prevent the spray angle from changing due to external interference.

[0017] Furthermore, a control panel is provided on one side of the cleaning tank, and the control panel is electrically connected to the first servo motor, the second servo motor, the ultrasonic generator, and the ultrasonic transducer via wires.

[0018] The beneficial effect of adopting the above-mentioned further solution is that the control panel allows operators to centrally control the operation of the entire cleaning device. Through the control panel, the first servo motor and the second servo motor can be easily turned on or off, the lifting and lowering of the placement rack and the angle of the spray plate can be adjusted, and the working status of the ultrasonic generator and ultrasonic transducer can also be controlled to adapt to the cleaning requirements of different metal products, thereby improving the ease of operation and intelligence of the cleaning device.

[0019] Compared with the prior art, the beneficial effects of this utility model are as follows: the base of this cleaning device for metal products provides a stable support foundation for the entire cleaning device; the cleaning tank is used to contain the cleaning liquid and place the metal products to be cleaned; the ultrasonic generator and ultrasonic transducer work together to efficiently remove dirt from the surface of the metal products through the cavitation effect of ultrasonic waves, thus improving the cleaning effect; the placement rack can be used to place the metal products, and the holes at its bottom facilitate the flow of the cleaning liquid; the lifting mechanism allows for easy adjustment of the height of the placement rack in the cleaning tank, making it convenient to pick up and put down the metal products; and the spray mechanism can provide spray cleaning for the metal products from the side, complementing the ultrasonic cleaning and further improving the cleaning quality. Attached Figure Description

[0020] Figure 1 This is a three-dimensional structural diagram of a cleaning device for metal products disclosed in an embodiment of the present invention. Figure 1 ;

[0021] Figure 2 This is a three-dimensional structural diagram of a cleaning device for metal products disclosed in an embodiment of the present invention. Figure 2 ;

[0022] Figure 3 This is a three-dimensional structural diagram of a cleaning device for metal products disclosed in an embodiment of the present invention. Figure 3 ;

[0023] Figure 4 This is a front cross-sectional view of the cleaning tank of the cleaning device for metal products disclosed in an embodiment of the present utility model;

[0024] Figure 5 This is a side cross-sectional view of the transmission box of a cleaning device for metal products disclosed in an embodiment of the present invention.

[0025] In the diagram: 100, base; 101, cleaning tank; 102, lifting mechanism; 10201, lifting frame; 10202, screw; 10203, slider; 10204, first servo motor; 10205, moving trough; 103, spraying mechanism; 10301, support rod; 10302, spray plate; 10303, movable seat; 10304, second servo motor; 10305, transmission box; 10306, worm gear; 10307, ​​worm; 104, placement rack; 105, ultrasonic transducer; 106, ultrasonic generator. Detailed Implementation

[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0027] Please see Figure 1 - Figure 5 This utility model provides a technical solution: a cleaning device for metal products, including a base 100 and a lifting mechanism 102. A cleaning tank 101 is fixedly installed on the upper surface of the base 100. An ultrasonic generator 106 is fixedly installed at the bottom of the base 100. Several ultrasonic transducers 105 are installed at the bottom of the cleaning tank 101 inside the base 100. A placement rack 104 is slidably installed inside the cleaning tank 101. Several holes are opened at the bottom of the placement rack 104. The lifting mechanism 102 includes a pair of lifting frames 10201, which are respectively arranged at both ends of the cleaning tank 101. Each of the two opposite surfaces of the lifting frames 10201 has a moving groove 10205. The two ends of the placement rack 104 are respectively connected to the pair of moving grooves 10205. The 0205 sliding connection includes a spray mechanism 103 on one side of the cleaning tank 101. The base 100 provides a stable support foundation for the entire cleaning device. The cleaning tank 101 is used to contain the cleaning liquid and place the metal products to be cleaned. The ultrasonic generator 106 works in conjunction with the ultrasonic transducer 105 to efficiently remove dirt from the surface of the metal products through the cavitation effect of ultrasonic waves, thus improving the cleaning effect. The placement rack 104 can be used to place the metal products, and the holes at its bottom facilitate the flow of the cleaning liquid. The lifting mechanism 102 allows for easy adjustment of the height of the placement rack 104 inside the cleaning tank 101, making it convenient to pick up and put down the metal products. The spray mechanism 103 can provide spray cleaning to the metal products from the side, complementing the ultrasonic cleaning and further improving the cleaning quality.

[0028] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0029] Please see Figure 1 - Figure 5 The moving groove 10205 is rotatably connected to a screw 10202, and a slider 10203 is threaded onto each screw 10202. The outer sides of a pair of sliders 10203 are respectively connected to both ends of the placement frame 104. A first servo motor 10204 is fixedly installed at the top of the lifting frame 10201. The output end of the first servo motor 10204 is threadedly connected to the screw 10202. Through the threaded engagement between the screw 10202 and the slider 10203, the rotation of the screw 10202 can be converted into the linear movement of the slider 10203, thereby precisely controlling the lifting height of the placement frame 104. The first servo motor 10204 can provide power for the rotation of the screw 10202. The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.

[0030] Please see Figure 1 - Figure 5The spraying mechanism 103 includes a support rod 10301, the bottom of which is connected to one side of the cleaning tank 101. Movable seats 10303 are mounted on both sides of the upper end of the support rod 10301. A spray disc 10302 is rotatably connected between a pair of movable seats 10303. A quick connector is mounted on one side of the upper end of the spray disc 10302. A transmission box 10305 is mounted on one side of one of the movable seats 10303. A worm gear 10306 is rotatably connected to the inside of the transmission box 10305. The central axis of the worm gear 10306 is connected to the central axis of the spray disc 10302. A worm 10 is rotatably connected to the inside of the transmission box 10305, located on one side of the worm gear 10306. 307. The worm gear 10307 and worm wheel 10306 mesh with each other. A second servo motor 10304 is installed on one side of the upper end of the transmission box 10305. The output end of the second servo motor 10304 is connected to the worm gear 10307. A control panel is provided on one side of the cleaning box 101. The control panel is electrically connected to the first servo motor 10204, the second servo motor 10304, the ultrasonic generator 106, and the ultrasonic transducer 105 via wires. The support rod 10301 provides mounting support for other components of the spray mechanism 103, enabling it to be stably set on one side of the cleaning box 101, ensuring the stability and reliability of the spray operation. Movable seat 10 303 allows the spray plate 10302 to rotate relative to the support rod 10301, thus flexibly adjusting the spray angle to adapt to the cleaning needs of metal products of different shapes and placement methods. The spray plate 10302 connects to an external water source via a quick connector, facilitating convenient and quick water supply and easy disassembly and maintenance. The worm gear 10306 inside the transmission box 10305 is connected to the central shaft of the spray plate 10302, enabling it to rotate. The second servo motor 10304 drives the worm gear 10307 to rotate. The meshing transmission between the worm gear 10307 and the worm gear 10306 converts the rotational motion of the motor into the rotation of the worm gear 10306, thereby driving the spray plate. The rotation of 10302 and the self-locking characteristics of the worm gear 10306 and worm 10307 transmission ensure stability after the spray plate 10302 is adjusted to a suitable angle, preventing changes in the spray angle due to external interference. The control panel allows operators to centrally control the operation of the entire cleaning device. Through the control panel, the first servo motor 10204 and the second servo motor 10304 can be easily turned on or off, the lifting and lowering of the placement rack 104 and the angle of the spray plate 10302 can be adjusted, and the working status of the ultrasonic generator 106 and the ultrasonic transducer 105 can also be controlled to adapt to the cleaning requirements of different metal products, improving the ease of operation and intelligence of the cleaning device.

[0031] Specifically, the working principle of this cleaning device for metal products is as follows: First, the metal product to be cleaned is placed on the placement rack 104. The first servo motor 10204 is activated via the control panel. The first servo motor 10204 drives the screw 10202 to rotate. The screw 10202 drives the slider 10203 to slide within the moving groove 10205, thereby lowering the placement rack 104 to a suitable position within the cleaning tank 101. At this point, an appropriate amount of cleaning fluid is injected into the cleaning tank 101. Next, the ultrasonic generator 106 is activated. The ultrasonic generator 106 converts the electrical signal into a high-frequency electrical signal, which is transmitted to the ultrasonic transducer 105. The ultrasonic transducer 105 converts the high-frequency electrical signal into mechanical vibration, generating ultrasonic waves in the cleaning fluid. The cleaning process involves impacting and removing dirt from the surface of metal products. After cleaning, the first servo motor 10204 is restarted, causing the slider 10203 to lift the placement rack 104 and elevate it from inside the cleaning tank 101. Subsequently, the second servo motor 10304 is activated via the control panel, driving the worm gear 10307 to rotate. The worm gear 10307 meshes with the worm wheel 10306, causing the spray plate 10302 to rotate around the movable seat 10303 to a suitable spray angle. Then, an external water source is connected via a quick connector, allowing the spray plate 10302 to spray and clean the metal products, and further clean the metal products inside the placement rack 104. The spray water and ultrasonic cleaning fluid work together to further improve the cleaning effect.

Claims

1. A cleaning device for application to a metal article, characterized by, The utility model provides a cleaning device, including base (100) and lifting mechanism (102), the upper end surface of base (100) is fixedly installed with cleaning box (101), the inside bottom end of base (100) is fixedly installed with ultrasonic generator (106), the bottom end of cleaning box (101) is installed with a plurality of ultrasonic transducer (105) in the inside of base (100), the inside sliding installation of cleaning box (101) has the rack (104), the bottom end of rack (104) is equipped with a plurality of holes, lifting mechanism (102) includes a pair of lifting frame (10201), a pair lifting frame (10201) is arranged at the both ends of cleaning box (101) respectively, the both opposite surfaces of lifting frame (10201) are all equipped with moving groove (10205), and the both ends of rack (104) are slidably connected with a pair of moving groove (10205) respectively, one side of cleaning box (101) is equipped with spray mechanism (103).

2. The cleaning device for metal products according to claim 1, wherein The inside of moving groove (10205) is rotatably connected with screw rod (10202), and the screw rod (10202) is threadedly connected with sliding block (10203).

3. The cleaning apparatus for metal products according to claim 2, wherein The top of lifting frame (10201) is fixedly installed with first servo motor (10204), and the output end of first servo motor (10204) is threadedly connected with screw rod (10202).

4. The cleaning device for metal products according to claim 1, wherein The bottom side of support rod (10301) is connected with one side of cleaning box (101).

5. The cleaning apparatus for metal products according to claim 4, wherein The upper end both sides of support rod (10301) are equipped with movable seat (10303), and a pair of movable seat (10303) are rotatably connected with spray disc (10302) between them, and the upper end one side of spray disc (10302) is installed with quick connector.

6. The cleaning apparatus for metal products according to claim 5, wherein One side of one movable seat (10303) is installed with transmission box (10305), the inner side of transmission box (10305) is rotatably connected with worm wheel (10306), and the center shaft of worm wheel (10306) is connected with the center shaft of spray disc (10302).

7. The cleaning apparatus for metal products according to claim 6, wherein The inside of transmission box (10305) is rotatably connected with worm gear (10307) on one side of worm wheel (10306), and worm gear (10307) and worm wheel (10306) are engaged with each other, and the upper end one side of transmission box (10305) is installed with second servo motor (10304), and the output end of second servo motor (10304) is drivingly connected with worm gear (10307).

8. The cleaning apparatus for metal products according to claim 1, wherein One side of cleaning box (101) is equipped with control panel, and the control panel is electrically connected with first servo motor (10204), second servo motor (10304), ultrasonic generator (106) and ultrasonic transducer (105) through wire.

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