Aluminum profile machining extrusion device
By introducing an oil reservoir and ball bearing structure into the aluminum profile processing extrusion device, combined with a cylinder-driven fixing component, the problems of automatic lubrication and fixing are solved, thereby improving the stability of the equipment and the processing quality of the aluminum profiles.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-28
- Publication Date
- 2026-03-31
AI Technical Summary
Existing aluminum profile processing and extrusion equipment cannot automatically add lubricating oil to the outside of the parts, resulting in unstable lubrication, affecting the service life and production efficiency of the equipment, and posing safety hazards.
An aluminum profile processing extrusion device was designed, which adopts a combination structure of oil storage tank, ball bearings and oil inlet pipe to realize automatic application of lubricating oil, and ensures stable fixation of aluminum profile and prevents scratches through a cylinder-driven fixing component.
It achieves uniform application of lubricating oil, reduces friction and wear, extends equipment life, improves production efficiency, and ensures the surface quality and safety of aluminum profiles.
Smart Images
Figure CN224058385U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to aluminium profile processing technical field especially relates to a kind of aluminium profile processing extrusion device. BACKGROUND
[0002] Aluminium profile processing extrusion device can be processed into each different shape and size profile by aluminium and aluminium alloy, widely used in architecture, industry, decoration and other fields, with high production efficiency, product quality is good, material utilization is high, processability is strong, can promote profile mechanical properties and many other advantages.
[0003] Aluminium profile processing extrusion device is generally composed of extrusion cylinder, die, control device and other structures, the maintenance of aluminium profile processing extrusion device covers daily cleaning, component inspection, lubrication and cooling device cleaning, regular wear and tear replacement, instrument calibration, heating and hydraulic device maintenance, and its working principle is that extrusion rod is pressed to heated blank, so that it is extruded into shape through die, and then cooled, and subsequent treatment to obtain finished aluminium profile.
[0004] The existing part of aluminium profile processing extrusion device cannot automatically add lubricating oil to the outside of parts, and manual operation cannot guarantee timely and accurate lubrication, which can affect equipment operation, lead to unstable lubrication effect, aggravate part wear and tear, shorten equipment service life, affect production efficiency, manual lubrication needs to stop the process, and part wear and tear can cause production stoppage and safety hazards, and operators are easy to cause safety accidents when approaching running or just stopped running equipment, so a kind of aluminium profile processing extrusion device is proposed to solve the above problems. UTILITY MODEL CONTENTS
[0005] In order to make up for the above shortcomings, the utility model provides a kind of aluminium profile processing extrusion device, to improve the problem that lubricating oil cannot be automatically added to the outside of parts in prior art.
[0006] In order to achieve the above purpose, the utility model adopts the following technical scheme:
[0007] A kind of aluminium profile processing extrusion device, including base, the top of the base is fixedly connected with cylinder one, the drive end of the cylinder one is fixedly connected with extrusion plate, the inside of the extrusion plate is fixedly connected with multiple connecting columns, the inside of the connecting column is equipped with oil storage groove, the inside of the oil storage groove is rotatably connected with multiple ball bearings, the inside of the connecting column is fixedly connected with oil inlet pipe, the outside of the extrusion plate is rotatably connected with fixed assembly;
[0008] As a further description of the above technical scheme:
[0009] The fixing component includes a second cylinder, the outer side of which is rotatably connected to the outer side of the extrusion plate. The driving end of the second cylinder is fixedly connected to a rotating disk, and the interior of the rotating disk has multiple extrusion grooves. An extrusion block is slidably connected inside the extrusion grooves.
[0010] As a further description of the above technical solution:
[0011] The extrusion plate is fixedly connected to a fixed disk, and the fixed disk has multiple sliding grooves inside.
[0012] As a further description of the above technical solution:
[0013] The outer side of the extrusion block is slidably connected to the inside of the groove, and an anti-slip pad is fixedly connected to one side of the extrusion block;
[0014] As a further description of the above technical solution:
[0015] The outer side of the rotating disk is rotatably connected to the inner side of the fixed disk, and the bottom of the extrusion block is slidably connected to the outer side of the fixed disk.
[0016] As a further description of the above technical solution:
[0017] A limiting rod is slidably connected to the outer side of the plurality of balls, and a fixing plate is fixedly connected to the end of the limiting rod away from the balls;
[0018] As a further description of the above technical solution:
[0019] The bottom of the fixing plate is fixedly connected to the top of the base, and a control plate is fixedly connected to the outside of the base;
[0020] As a further description of the above technical solution:
[0021] The fixed plate has an extrusion hole inside, and the oil inlet pipe is slidably connected to a piston inside.
[0022] This utility model has the following beneficial effects:
[0023] 1. In this utility model, a connecting column, an oil inlet pipe, and an oil reservoir are used. The oil inlet pipe is connected to a piston, and the oil reservoir is connected to a ball bearing. This allows for the application of lubricating oil to the outer side of the limiting rod. The oil reservoir stores a certain amount of lubricating oil, and the ball bearing rotates under the drive of the connecting column, carrying the lubricating oil out and applying it to the limiting rod. Compared to manual, intermittent application, this provides continuous and stable lubrication, reducing wear on the limiting rod caused by friction, extending its service life, and ensuring its normal working performance.
[0024] 2. In this utility model, the rotating disc is driven by the starting cylinder two. The rotating disc cooperates with the extrusion groove, the extrusion groove cooperates with the extrusion block, the extrusion block cooperates with the slide groove and anti-slip pad, and the slide groove cooperates with the fixing disc, thereby realizing the fixing of the aluminum profile. The use of anti-slip pad not only increases the friction and makes the fixing more reliable, but also avoids the extrusion block from directly contacting the aluminum profile and causing surface scratches or damage, thus protecting the surface quality of the aluminum profile. This is especially important for the processing of some aluminum profiles with high requirements for surface smoothness. Attached Figure Description
[0025] Figure 1 This is a three-dimensional schematic diagram of an aluminum profile processing extrusion device proposed in this utility model;
[0026] Figure 2 This is a schematic diagram of the structure of the limiting rod of the aluminum profile processing extrusion device proposed in this utility model;
[0027] Figure 3 for Figure 2 Enlarged view of point A in the middle;
[0028] Figure 4 for Figure 2 Enlarged view of point B in the middle.
[0029] Legend:
[0030] 1. Base; 2. Control panel; 3. Cylinder 1; 4. Extrusion plate; 5. Connecting column; 6. Oil inlet pipe; 7. Piston; 8. Ball bearing; 9. Oil reservoir; 10. Limiting rod; 11. Cylinder 2; 12. Rotating disc; 13. Extrusion groove; 14. Fixed disc; 15. Slide groove; 16. Extrusion block; 17. Anti-slip pad; 18. Fixed plate. Detailed Implementation
[0031] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0032] Reference Figures 1 to 3 This utility model provides an embodiment of an aluminum profile processing extrusion device, including a base 1. The base 1 serves as the foundation of the entire device and possesses excellent stability, effectively resisting vibration and external impact during processing, ensuring that the device remains stable under complex working conditions. A control plate 2 is fixedly connected to the outside of the base 1. The control plate 2 integrates various control functions and can precisely adjust the operating parameters of the cylinder 3, including extrusion speed and pressure, to adapt to the processing requirements of different aluminum profiles.
[0033] A cylinder 3 is fixedly connected to the top of the base 1. As the main power output source, the cylinder 3 can provide a strong and stable thrust to push the extrusion plate 4 to move smoothly, ensuring the smooth extrusion process of the aluminum profile. The extrusion plate 4 is fixedly connected to the drive end of the cylinder 3. Under the drive of the cylinder 3, the extrusion plate 4 applies uniform extrusion force to the aluminum profile, so that it can pass smoothly through the extrusion hole of the fixed plate 18, ensuring that the aluminum profile is subjected to uniform force and avoiding deformation defects. Multiple connecting columns 5 are fixedly connected inside the extrusion plate 4. The connecting columns 5 not only play a connecting and supporting role, but also drive the internal oil storage tank 9 and other components to work together when the extrusion plate 4 moves, ensuring the linkage of the entire device.
[0034] The connecting column 5 has an oil storage tank 9 inside, which is used to store lubricating oil and provide a material basis for the automatic lubrication device. Its capacity is reasonably designed to meet the lubrication needs of long-term continuous processing. Multiple balls 8 are rotatably connected inside the oil storage tank 9. When the connecting column 5 moves with the extrusion plate 4, the balls 8 rotate accordingly, which can carry out the lubricating oil in the oil storage tank 9 and evenly coat it on the outside of the limiting rod 10, effectively reducing the friction between the limiting rod 10 and the parts and extending the service life of the parts. The outer sides of the multiple balls 8 are slidably connected to the limiting rod 10. The limiting rod 10 plays a role in restricting and guiding the movement of the balls 8, ensuring that the balls 8 rotate within the specified range and efficiently complete the lubrication work, while also assisting in the precise positioning of the aluminum profile during the extrusion process.
[0035] The end of the limiting rod 10 away from the ball bearing 8 is fixedly connected to a fixing plate 18. The fixing plate 18 is a key positioning component in the extrusion forming of aluminum profiles. Its stable connection method ensures that no displacement or deformation will occur during the extrusion process. The fixing plate 18 has an extrusion hole inside. The aluminum profile is pushed by the extrusion plate 4 and extruded from the extrusion hole. The size and shape accuracy of the extrusion hole directly determine the quality of the finished aluminum profile. The bottom of the fixing plate 18 is fixedly connected to the top of the base 1. This connection method provides solid support for the fixing plate 18, enabling it to withstand huge extrusion forces and remain stable.
[0036] The connecting column 5 is internally fixedly connected to an oil inlet pipe 6. When lubricating oil needs to be replenished, the oil inlet pipe 6 serves as a convenient input channel, quickly replenishing the oil storage tank 9 and maintaining the continuous operation of the automatic lubrication device. The oil inlet pipe 6 is internally slidably connected to a piston 7, which can flexibly control the opening and closing of the oil inlet pipe 6. When lubricating oil needs to be replenished, it can be removed and the oil can be injected; after replenishment, it can be pushed back to prevent lubricating oil leakage. The outer side of the extrusion plate 4 is rotatably connected to a fixing component. The fixing component plays a crucial role in fixing during the aluminum profile processing. A stable fixing effect is a prerequisite for the smooth progress of subsequent extrusion work.
[0037] Reference Figure 1 ,Figure 2 and Figure 4 The fixing component includes cylinder 11, which serves as the power core of the fixing component and can precisely control the rotation angle and speed of the rotating disk 12, thereby achieving precise adjustment of the position of the extrusion block 16. The outer side of cylinder 11 is rotatably connected to the outer side of the extrusion plate 4. This connection method not only ensures the flexible rotation of cylinder 11, but also makes it stably installed on the extrusion plate 4, providing reliable support for the subsequent operation of components such as the rotating disk 12. The inside of the extrusion plate 4 is fixedly connected to a fixing disk 14, which provides a stable operating platform for the fixing component and works in conjunction with the parts to achieve a firm fixation of the aluminum profile.
[0038] The fixed plate 14 has multiple sliding grooves 15 inside, which provide a precise track for the sliding of the extrusion block 16, ensuring that the extrusion block 16 moves in a predetermined direction and trajectory, thereby accurately clamping the aluminum profile. The drive end of the cylinder 2 11 is fixedly connected to the rotating plate 12. The rotating plate 12 rotates under the drive of the cylinder 2 11, and drives the extrusion block 16 to move through its internal extrusion groove 13, thereby achieving efficient clamping of the aluminum profile. The outer side of the rotating plate 12 is rotatably connected to the inner side of the fixed plate 14. This connection method ensures that the rotating plate 12 can rotate flexibly within the fixed plate 14, while being constrained by the fixed plate 14, ensuring that the rotation process is stable and reliable.
[0039] The rotating disk 12 has multiple extrusion grooves 13 inside. When the rotating disk 12 rotates, the extrusion grooves 13 are tightly engaged with the extrusion block 16, pushing the extrusion block 16 to slide along the sliding groove 15 in the fixed disk 14, and precisely adjusting the position of the extrusion block 16. The extrusion block 16 is slidably connected inside the extrusion groove 13. Under the push of the extrusion groove 13, the extrusion block 16 slides into the fixed disk 14, realizing a strong clamping and fixing of the aluminum profile. Its sliding process is smooth and precise, and can adapt to the fixing requirements of aluminum profiles of different sizes. The bottom of the extrusion block 16 is slidably connected to the outside of the fixed disk 14. This connection method further enhances the stability of the extrusion block 16 when sliding, prevents it from shaking or shifting, and ensures a stable and reliable clamping effect on the aluminum profile.
[0040] The outer side of the extrusion block 16 is slidably connected to the inside of the slide groove 15, so that the extrusion block 16 can move accurately along the predetermined direction of the slide groove 15, ensuring that the fixed position of the aluminum profile is accurate. An anti-slip pad 17 is fixedly connected to one side of the extrusion block 16. When the extrusion block 16 clamps the aluminum profile, the anti-slip pad 17 greatly increases the friction between the aluminum profile and the aluminum profile, effectively preventing the aluminum profile from sliding during the extrusion process, ensuring that the aluminum profile is fixed in position during the processing, and significantly improving the processing accuracy.
[0041] Working principle: When the worker needs to process the aluminum profile, the aluminum profile is placed on the outside of the fixed plate 14. Then the cylinder 11 is started, which drives the rotating plate 12. The rotating plate 12 has multiple extrusion grooves 13 inside. When the rotating plate 12 rotates, it drives the extrusion blocks 16 inside through the extrusion grooves 13. At this time, the extrusion grooves 13 need to cooperate with the sliding grooves 15 inside the fixed plate 14. The extrusion grooves 13 extrude the extrusion blocks 16, causing the extrusion blocks 16 to slide inside the sliding grooves 15, thereby making multiple extrusion blocks 16 slide into the fixed plate 14, thus clamping the aluminum profile.
[0042] After the aluminum profile is fixed, the extrusion plate 4 can be driven by the starting cylinder 3, causing the extrusion plate 4 to push the aluminum profile towards one side of the fixing plate 18. When the extrusion plate 4 moves, it will also drive the connecting column 5, causing the multiple balls 8 connected inside the connecting column 5 to rotate, thereby driving the lubricating oil in the oil reservoir 9 out. When it is necessary to replenish the lubricating oil, the piston 7 can be removed from the inside of the oil inlet pipe 6, and lubricating oil can be poured into the inside of the oil inlet pipe 6. In this way, the lubricating oil inside can be carried out by the balls 8, thereby achieving the effect of automatic lubrication.
[0043] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. An apparatus for machining extruded aluminium profiles, comprising a base (1), characterised in that: The top of base (1) is fixedly connected with cylinder one (3), the driving end of cylinder one (3) is fixedly connected with extrusion plate (4), the inside of extrusion plate (4) is fixedly connected with multiple connecting columns (5), the inside of connecting column (5) is provided with oil storage groove (9), the inside of oil storage groove (9) is rotatably connected with multiple balls (8), the inside of connecting column (5) is fixedly connected with oil inlet pipe (6), the outside of extrusion plate (4) is rotatably connected with fixed assembly.
2. The apparatus according to claim 1, wherein: The outside of cylinder two (11) is rotatably connected with the outside of extrusion plate (4), the driving end of cylinder two (11) is fixedly connected with rotating disc (12), the inside of rotating disc (12) is provided with multiple extrusion grooves (13), the inside of extrusion groove (13) is slidably connected with extrusion block (16).
3. The apparatus according to claim 2, wherein: The inside of extrusion plate (4) is fixedly connected with fixed disc (14), the inside of fixed disc (14) is provided with multiple sliding grooves (15).
4. The apparatus according to claim 3, wherein: The outside of extrusion block (16) is slidably connected with the inside of sliding groove (15), one side of extrusion block (16) is fixedly connected with antiskid pad (17).
5. The apparatus according to claim 3, wherein: The outside of rotating disc (12) is rotatably connected with the inside of fixed disc (14), the bottom of extrusion block (16) is slidably connected with the outside of fixed disc (14).
6. The apparatus according to claim 1, wherein: The outside of multiple balls (8) is slidably connected with limiting rod (10), one end of limiting rod (10) away from ball (8) is fixedly connected with fixed plate (18).
7. The apparatus according to claim 6, wherein: The bottom of fixed plate (18) is fixedly connected with the top of base (1), the outside of base (1) is fixedly connected with control panel (2).
8. The apparatus according to claim 6, wherein: The inside of fixed plate (18) is provided with extrusion hole, the inside of oil inlet pipe (6) is slidably connected with piston (7).