Die-casting mold core structure for waterproof and explosion-proof circular lamp body

By optimizing the die-casting mold structure of the waterproof and explosion-proof lamp body, and setting forming bosses, diversion cones, and main channels, the problem of long aluminum liquid flow distance was solved, achieving efficient filling and improved product quality.

CN224058673UActive Publication Date: 2026-03-31NINGBO BEILUN HAIPU AUTO PARTS CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-13
Publication Date
2026-03-31

AI Technical Summary

Technical Problem

In the existing die-casting molds for waterproof and explosion-proof lamp bodies, the long flow distance of molten aluminum during the aluminum molding process results in high filling pressure, making it easy for residue to remain at the product edges and affecting product quality.

Method used

Design a die-casting mold core structure including an upper mold core, a lower mold core, and a gating structure. Set a forming boss, a flow divider cone, an arc-shaped side, a main flow channel, and an injection node to shorten the flow distance of the aluminum liquid, improve the filling efficiency, and enhance the mold sealing performance through reinforcing rib forming grooves and an venting system.

Benefits of technology

By optimizing the mold structure, the flow distance of molten aluminum is shortened, the filling speed is increased, the filling pressure is reduced, and the product quality is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a die-casting die core structure for a waterproof explosion-proof circular lamp body, which comprises an upper die core, a lower die core and a sprue structure, the upper die core and the lower die core are stacked up and down, a die cavity is formed between the upper die core and the lower die core, the sprue structure is arranged in the middle of the upper end face of the upper die core, and the lower die core is arranged in the middle of the lower end face of the upper die core. A forming boss is arranged in the middle of the upper end face of the lower mold core, a plane structure is arranged at the upper end of the forming boss, an arc-shaped side face bent downwards is arranged on the outer ring of the forming boss, and a sprue spreader structure in butt joint with the lower end of the sprue structure is installed in the middle of the upper end face of the forming boss in an embedded mode. Two main runners are symmetrically arranged on the plane structure, the main runners are arc-shaped and are arranged along the edge of the plane structure, and a plurality of injection nodes are arranged on the main runners. The device has the characteristics of reducing the flowing distance of molten aluminum, improving the filling speed of the molten aluminum, reducing the filling pressure required by a product, improving the quality of the product and the like.
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Description

Technical Field

[0001] This utility model relates to the technical field of circular lamp bodies, and in particular to a die-casting mold core structure for waterproof and explosion-proof circular lamp bodies. Background Technology

[0002] During the production of waterproof and explosion-proof lamp bodies, it is necessary to ensure that the product has a certain structural strength. Conventional die-casting molds usually place the gate structure at one end of the mold cavity structure. This results in a very large flow distance of molten aluminum during the product molding process, so a very large hydraulic pressure is required to fill the entire mold cavity with molten aluminum. This production method will cause some molten aluminum residue to appear at the edges of the product. To solve this problem, the mold needs to be improved. Summary of the Invention

[0003] The technical problem to be solved by this utility model is to provide a die-casting mold core structure for waterproof and explosion-proof circular lamp bodies, which has the characteristics of reducing the flow distance of aluminum liquid, increasing the filling speed of aluminum liquid, reducing the filling pressure required for the product and improving product quality.

[0004] The technical solution adopted by this utility model to solve its technical problem is as follows: a die-casting mold core structure for waterproof and explosion-proof circular lamp bodies is provided, including an upper mold core, a lower mold core and a gate structure. The upper mold core and the lower mold core are stacked vertically, forming a mold cavity between them. A gate structure is provided in the middle of the upper end face of the upper mold core. A forming boss is provided in the middle of the upper end face of the lower mold core. A planar structure is provided at the upper end of the forming boss. A downwardly curved arc side is provided on the outer ring of the forming boss. A flow divider cone structure that connects with the lower end of the gate structure is embedded in the middle of the upper end face of the forming boss. Two main channels are symmetrically arranged on the planar structure. The main channels are arc-shaped and arranged along the edge of the planar structure. Several injection nodes are provided on the main channels.

[0005] In this technical solution, a forming boss is set to facilitate the forming of the inner side of the product. At the same time, a flow divider cone structure is set in the middle of the upper end face of the forming boss to shorten the flow distance of the aluminum liquid and improve the filling efficiency of the aluminum liquid. An arc-shaped side is set to facilitate the outward flow of the aluminum liquid and further improve the filling efficiency of the aluminum liquid. Meanwhile, the main channel and injection node are set to facilitate the rapid filling of the mold cavity.

[0006] As a supplement to this technical solution, a number of reinforcing rib forming grooves are evenly provided on the arc-shaped side surface, and the reinforcing rib forming grooves are provided with ejector pin openings. The reinforcing rib forming grooves are provided to facilitate the forming of internal reinforcing ribs of the product, and the ejector pin openings are provided to facilitate ejector pin replenishment.

[0007] As a supplement to this technical solution, a ring of upward-protruding parting ribs is provided at the edge of the lower mold core, and an embedding groove matching the parting ribs is provided at the lower end face edge of the upper mold core. The parting ribs and embedding grooves are used to improve the sealing degree of the mold.

[0008] As a supplement to this technical solution, four sets of venting block assemblies are symmetrically arranged at the front and rear positions of the upper mold core and the lower mold core.

[0009] As a supplement to this technical solution, a number of venting slag packs are provided on the upper surface of the lower mold core. The venting slag packs are arranged around the forming boss and are divided into four groups. The four groups of venting slag packs are respectively connected to four groups of venting block assemblies through shallow venting grooves.

[0010] Beneficial effects: This utility model relates to a die-casting mold core structure for waterproof and explosion-proof circular lamp bodies. By setting a forming boss, the inner side of the product can be easily formed. At the same time, by setting a flow-diverting cone structure in the middle of the upper end face of the forming boss, the flow distance of the molten aluminum can be shortened, thereby improving the filling efficiency of the molten aluminum. By setting an arc-shaped side, the molten aluminum can flow outward, further improving the filling efficiency of the molten aluminum. At the same time, by setting a main channel and injection node, the mold cavity can be quickly filled. It has the characteristics of reducing the flow distance of the molten aluminum, increasing the filling speed of the molten aluminum, reducing the filling pressure required for the product and improving the product quality. Attached Figure Description

[0011] Figure 1 This is the front view of this utility model;

[0012] Figure 2 This is a top view of the present invention;

[0013] Figure 3 This is a top view of the lower mold core described in this utility model;

[0014] Figure 4 This is a structural view of the parting rib described in this utility model;

[0015] Figure 5 This is a bottom view of the upper mold core described in this utility model;

[0016] Figure 6 This is a structural view of the lower mold core described in this utility model.

[0017] Illustration: 1. Upper mold core, 2. Lower mold core, 3. Gating structure, 4. Venting block assembly, 5. Forming boss, 6. Diverter cone structure, 7. Venting shallow groove, 8. Curved side, 9. Main runner, 10. Reinforcing rib forming groove, 11. Ejector pin port, 12. Injection node, 13. Planar structure, 14. Parting rib, 15. Venting slag bag, 16. Embedded groove. Detailed Implementation

[0018] The present invention will be further illustrated below with reference to specific embodiments. It should be understood that these embodiments are for illustrative purposes only and are not intended to limit the scope of the present invention. Furthermore, it should be understood that after reading the teachings of this invention, those skilled in the art can make various alterations or modifications to the present invention, and these equivalent forms also fall within the scope defined by the appended claims.

[0019] The embodiments of this utility model relate to a die-casting mold core structure for a waterproof and explosion-proof circular lamp body, such as... Figure 1 As shown in Figure 6, the mold includes an upper mold core 1, a lower mold core 2, and a gate structure 3. The upper mold core 1 and the lower mold core 2 are stacked vertically, forming a mold cavity between them. The gate structure 3 is provided in the middle of the upper end face of the upper mold core 1. The forming boss 5 is provided in the middle of the upper end face of the lower mold core 2. The upper end of the forming boss 5 is provided with a planar structure 13. The outer ring of the forming boss 5 is provided with a downwardly curved arc-shaped side 8. A flow divider cone structure 6 that connects with the lower end of the gate structure 3 is embedded in the middle of the upper end face of the forming boss 5. Two main flow channels 9 are symmetrically arranged on the planar structure 13. The main flow channels 9 are arc-shaped and arranged along the edge of the planar structure 13. Several injection nodes 12 are provided on the main flow channels 9.

[0020] In this technical solution, a forming boss 5 is provided to facilitate the forming of the inner side of the product. At the same time, a flow divider cone structure 6 is provided in the middle of the upper end face of the forming boss 5 to shorten the flow distance of the aluminum liquid and improve the filling efficiency of the aluminum liquid. An arc-shaped side 8 is provided to facilitate the outward flow of the aluminum liquid and further improve the filling efficiency of the aluminum liquid. Meanwhile, a main channel 9 and an injection node 12 are provided to facilitate rapid filling of the mold cavity.

[0021] As a supplement to this technical solution, a plurality of reinforcing rib forming grooves 10 are evenly provided on the arc-shaped side surface 8, and the reinforcing rib forming grooves 10 are provided with ejector pin openings 11. The reinforcing rib forming grooves 10 are provided to facilitate the forming of internal reinforcing ribs of the product, and the ejector pin openings 11 are provided to facilitate ejector pin replenishment.

[0022] As a supplement to this technical solution, a ring of upward-protruding parting ribs 14 is provided at the edge of the lower mold core 2, and an embedding groove 16 matching the parting ribs 14 is provided at the lower end face edge of the upper mold core 1. The parting ribs 14 and the embedding grooves 16 are provided to improve the sealing degree of the mold.

[0023] As a supplement to this technical solution, four sets of venting block assemblies 4 are symmetrically arranged at the front and rear positions of the upper mold core 1 and the lower mold core 2.

[0024] As a supplement to this technical solution, a number of venting slag packs 15 are provided on the upper surface of the lower mold core 2. The venting slag packs 15 are arranged around the forming boss 5. The venting slag packs 15 are divided into four groups, and the four groups of venting slag packs 15 are respectively connected to four groups of venting block assemblies 4 through venting shallow grooves 7.

[0025] Example

[0026] After the upper mold core 1 and the lower mold core 2 are closed, the press injects molten aluminum into the gate structure 3. After the molten aluminum enters the flow divider cone structure 6, it enters the two main flow channels 9 through the opening of the flow divider cone structure 6. The molten aluminum is then filled into the mold cavity through the injection node 12. After the molten aluminum is filled, the mold is allowed to cool down, and the mold is opened to remove the product.

Claims

1. A die casting core structure for a waterproof and explosion-proof circular lamp body, characterized in that: The utility model provides a mould structure of injection moulding, including upper mould core (1), lower mould core (2) and sprue structure (3), upper mould core (1) and lower mould core (2) are arranged in a top-down manner, the cavity is formed between upper mould core (1) and lower mould core (2), the middle part of upper mould core (1) upper end surface is provided with sprue structure (3), the middle part of lower mould core (2) upper end surface is provided with forming boss (5), the upper end of forming boss (5) is provided with plane structure (13), the outer circle of forming boss (5) is provided with the curved side (8) bending downward, the middle part of forming boss (5) upper end surface is embedded with the shunt cone structure (6) of lower end butt joint with sprue structure (3), the plane structure (13) is provided with two main runner (9) symmetry, the main runner (9) is arc, and is arranged along the edge of plane structure (13), and the main runner (9) is provided with several injection nodes (12).

2. A die casting core structure for a waterproof and explosion-proof circular lamp body according to claim 1, characterized in that: The curved side (8) is uniformly provided with several reinforcing rib forming grooves (10), and the reinforcing rib forming groove (10) is provided with a thimble port (11).

3. A die casting core structure for a waterproof and explosion-proof circular lamp body according to claim 1, characterized in that: The edge of the lower mould core (2) is provided with a ring of parting rib (14) protruding upward, and the lower end surface edge of the upper mould core (1) is provided with an embedded groove (16) matched with the parting rib (14).

4. A die casting core structure for a waterproof and explosion-proof circular lamp body according to claim 1, characterized in that: The front and rear positions of the upper mould core (1) and the lower mould core (2) are symmetrically provided with four groups of exhaust block assemblies (4).

5. A die casting core structure for a waterproof and explosion-proof circular lamp body according to claim 4, characterized in that: The upper end surface of the lower mould core (2) is provided with several exhaust ladles (15), the exhaust ladles (15) are arranged around the forming boss (5), the exhaust ladles (15) are divided into four groups, and the four groups of exhaust ladles (15) are respectively connected to the four groups of exhaust block assemblies (4) through exhaust shallow grooves (7).