Automatic cleaning device for tin beads on surface of welding jig
By designing an automated solder ball cleaning device, which uses a drive roller and a cleaning roller in conjunction with a brush to clean solder balls, and uses a fan for negative pressure adsorption, the problem of difficult solder ball cleaning on the surface of the welding fixture is solved, thus improving cleaning efficiency and production stability.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-17
- Publication Date
- 2026-03-31
AI Technical Summary
In existing technologies, it is difficult to clean solder balls from the surface of welding fixtures, which can lead to solder ball contamination of products and potentially short circuits in battery packs. There is a lack of automated cleaning devices.
An automatic cleaning device was designed, comprising a conveyor belt, a dust cover, a drive assembly, a cleaning assembly, and a dust collection assembly. The device uses a drive roller and a cleaning roller in conjunction with a brush to clean solder beads, and generates negative pressure through air ducts and a fan to adsorb solder beads. The dust collection box collects the waste material.
It enables automated cleaning of the welding fixture surface, improves cleaning efficiency, avoids the risks of solder ball contamination and battery short circuits, and ensures the stability of the production process.
Smart Images

Figure CN224058884U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of solder ball cleaning, and more specifically, to an automatic solder ball cleaning device for the surface of a welding fixture. Background Technology
[0002] Soldering is used when soldering nickel strips to wires in battery packs. This soldering process produces solder balls that splatter. If these splattered solder balls are not cleaned promptly, they can contaminate the product. If solder balls fall into the battery pack, they can damage the battery casing, leading to internal short circuits, overheating, and ultimately, the battery pack becoming unusable. Existing technology, patent application CN222154211U, discloses a soldering fixture for battery packs. Currently, solder balls on the surface of the soldering fixture are manually cleaned with a brush. After cleaning, the fixture is returned to the first process on the production line for reuse. Currently, there is a lack of a device for automatically cleaning solder balls from the surface of the soldering fixture. Utility Model Content
[0003] The purpose of this invention is to provide an automatic solder ball cleaning device for the surface of welding fixtures, so as to solve the problem of difficult cleaning of solder balls on the surface of welding fixtures in the prior art.
[0004] This utility model is achieved through the following technical solution:
[0005] An automatic solder ball cleaning device for soldering fixtures includes a conveyor belt with a dust cover. The dust cover has a drive assembly and a cleaning assembly, and dust collection assemblies are located on both sides of the dust cover. The drive assembly includes a drive motor and a drive roller. The drive motor includes a front drive motor and a rear drive motor, and the drive motor drives the drive roller. The cleaning assembly includes a cleaning motor that drives the cleaning roller to rotate. The dust collection assembly includes a duct and a dust collection box. The duct is connected to the dust collection box, and a fan is installed inside the duct. The duct is connected to the interior of the dust cover.
[0006] Furthermore, the dust cover has an inlet and an outlet, with guide plates on both sides of the inlet.
[0007] Furthermore, there are two front drive motors and two rear drive motors. The two front drive motors are located on the top of the dust cover inlet side and are arranged symmetrically. The two rear drive motors are located on the top of the dust cover outlet side and are arranged symmetrically.
[0008] Furthermore, the cleaning roller is equipped with a brush.
[0009] Furthermore, the brush material is nylon.
[0010] Furthermore, the dust cover has through holes on both sides, through which the air duct connects to the inside of the dust cover, and a sealing ring is provided at the through hole.
[0011] Furthermore, the number of air ducts is six, and the six air ducts are symmetrically arranged on both sides of the dust cover, and the air ducts are connected to the dust collection box.
[0012] Furthermore, the number of cleaning components is six, and they are distributed in a matrix on the dust cover.
[0013] Compared with the prior art, the beneficial effects of this utility model are:
[0014] This invention uses a drive roller and a cleaning roller to clean the surface of the soldering fixture. Then, six symmetrically distributed air ducts and a fan generate uniform negative pressure to quickly adsorb solder beads and debris. The sealing ring at the through hole ensures dust collection efficiency, and the dust collection box collects waste materials for easy subsequent processing and improves cleaning efficiency. Attached Figure Description
[0015] Figure 1 This is the front view of this utility model;
[0016] Figure 2 This is the right view of the present invention;
[0017] Figure 3 This is a top view of the present invention;
[0018] Figure 4 This is a schematic diagram of the internal structure of the dust cover of this utility model.
[0019] In the diagram: 1. Workbench; 2. Conveyor belt; 3. Dust cover; 4. Drive motor; 5. Cleaning motor; 6. Air duct; 7. Dust collection box; 8. Guide plate; 9. Drive roller; 10. Cleaning roller. Detailed Implementation
[0020] To enable those skilled in the art to better understand the technical solution of this utility model, the technical solution of this utility model will be clearly and completely described below with reference to the accompanying drawings. Based on the embodiments in this application, other similar embodiments obtained by those skilled in the art without creative effort should all fall within the scope of protection of this application. Furthermore, the directional terms mentioned in the following embodiments, such as "up," "down," "left," and "right," are only for reference to the directions in the accompanying drawings. Therefore, the directional terms used are for illustrative purposes and not for limiting the creation of this utility model.
[0021] The present invention will be further described below with reference to the accompanying drawings.
[0022] Example 1: An automatic solder ball cleaning device for the surface of a soldering fixture, such as... Figures 1-4As shown, the assembly includes a conveyor belt 2 fixed on a workbench 1. A dust cover 3 is installed on the conveyor belt 2 to prevent solder balls from splashing and contaminating the environment, while also reducing external dust interference with the cleaning process. The dust cover 3 is equipped with a drive assembly and a cleaning assembly, and dust collection assemblies are located on both sides of the dust cover 3. The drive assembly includes a drive motor 4 and a drive roller 9. The drive motor 4 includes a front drive motor and a rear drive motor, both of which drive and connect to the drive roller 9. The drive roller 9 is located at the inlet of the dust cover 3 for stable clamping of the welding fixture. The drive roller 9 is made of rubber to protect the welding fixture. The cleaning assembly includes a cleaning motor 5 that drives a cleaning roller 10 to rotate. The dust collection assembly includes a duct 6 and a dust collection box 7. The duct 6 is connected to the dust collection box 7, and a fan is installed inside the duct 6. The duct 6 is connected to the interior of the dust cover 3.
[0023] Example 2: An automatic solder ball cleaning device for a welding fixture surface. The dust cover 3 has an inlet and an outlet. Guide plates 8 are provided on both sides of the inlet, arranged symmetrically in a V-shape to guide the welding fixture into the inlet of the dust cover 3. There are two front drive motors and two rear drive motors. The two front drive motors are located at the top of the inlet side of the dust cover 3, symmetrically arranged, and rotate in opposite directions. The two rear drive motors are located at the top of the outlet side of the dust cover 3, symmetrically arranged, but rotate in opposite directions.
[0024] The cleaning roller 10 is equipped with a brush made of nylon. The nylon brush combines cleaning power with surface protection to avoid scratching the fixture.
[0025] The dust cover 3 has through holes on both sides, through which the air duct 6 connects to the interior of the dust cover 3. Sealing rings are installed at the through holes to ensure efficient dust collection. There are six air ducts 6, symmetrically arranged on both sides of the dust cover 3, and each air duct 6 connects to the dust collection box 7. There are also six cleaning components, matrixed on the dust cover 3, arranged in pairs. Everything else is the same as in Embodiment 1.
[0026] A pair of drive rollers 9 are installed at the inlet of the dust cover 3. These drive rollers 9 are driven by a front drive motor. When the welding fixture arrives at the inlet of this device following the return conveyor belt 2, the drive rollers 9 clamp the welding fixture under the guidance of the guide plate 8 and feed the welding fixture into the device at a uniform speed. At this time, the six cleaning rollers 10 rotate in the opposite direction to the rotation direction of the drive rollers 9. When the welding fixture enters the device, the brushes on the cleaning rollers 10 continuously clean the surface of the welding fixture and remove the solder beads. When the welding fixture reaches the rear drive roller 9, the rear drive roller 9 clamps the welding fixture and feeds the welding fixture out of the device at a uniform speed. The center distance between the front drive roller 9 and the rear drive roller 9 is less than the length of the welding fixture, ensuring that the fixture can enter the rear drive roller before leaving the front drive roller, so that the fixture can pass through the device at a uniform speed and complete the fixture cleaning. The solder beads removed by the cleaning roller 10 are drawn away by negative pressure through the air duct 6 connected to the dust cover 3. The entire dust cover 3 is sealed around the perimeter, and air enters from the inlet and outlet, carrying the removed solder beads into the dust collection box 7 through the air duct 6.
[0027] The present invention has been described in detail above. The above description is only a preferred embodiment of the present invention and should not be construed as limiting the scope of the present invention. All equivalent changes and modifications made in accordance with the scope of this application should still fall within the scope of the present invention.
Claims
1. A device for automatic cleaning of soldering jig surface tin beads, comprising a conveyor belt (2), characterized in that: The dustproof cover (3) is provided on the conveying belt (2), the dustproof cover (3) is provided with a driving assembly and a cleaning assembly, the dustproof cover (3) is provided with a dust collecting assembly on both sides, the driving assembly comprises a driving motor (4) and a driving roller (9), the driving motor (4) comprises a front driving motor and a rear driving motor, the cleaning assembly comprises a cleaning motor (5), the cleaning motor (5) drives a cleaning roller (10) to rotate, the dust collecting assembly comprises an air pipe (6) and a dust collecting box (7), the air pipe (6) is connected with the dust collecting box (7), a fan is arranged in the air pipe (6), and the air pipe (6) is communicated with the inside of the dustproof cover (3).
2. The solder tool surface tin bead automatic cleaning apparatus of claim 1, wherein: The dustproof cover (3) is provided with an inlet and an outlet, and guide plates (8) are arranged on both sides of the inlet.
3. The solder tool surface tin bead automatic cleaning apparatus of claim 1, wherein: The number of the front driving motor and the rear driving motor is two, the two front driving motors are arranged on the top of the inlet side of the dustproof cover (3), and the two front driving motors are symmetrically arranged, and the two rear driving motors are arranged on the top of the outlet side of the dustproof cover (3), and the two rear driving motors are symmetrically arranged.
4. The solder tool surface tin bead automatic cleaning apparatus of claim 3, wherein: The cleaning roller (10) is provided with a brush.
5. The solder tool surface tin bead automatic cleaning apparatus of claim 4, wherein: The brush material is nylon material.
6. The solder tool surface tin bead automatic cleaning apparatus of claim 1, wherein: The dustproof cover (3) is provided with a through hole on both sides, the air pipe (6) is communicated with the inside of the dustproof cover (3) through the through hole, and a sealing ring is arranged at the through hole.
7. The solder tool surface tin bead automatic cleaning apparatus of claim 6, wherein: The number of the air pipe (6) is six, the six air pipes (6) are symmetrically arranged on both sides of the dustproof cover (3), and the air pipe (6) is connected with the dust collecting box (7).
8. The solder tool surface tin bead automatic cleaning apparatus of claim 1, wherein: The number of the cleaning assembly is six, and the cleaning assemblies are arranged in a matrix on the dustproof cover (3).
Citation Information
Patent Citations
Tin soldering jig for battery pack
CN222154211U