Automatic rotor meson assembling machine

Abstract

The utility model relates to the technical field of motor assembling equipment, in particular to an automatic rotor meson assembling machine which comprises a rack (10), a feeding mechanism (20) arranged on the rack (10) and a material taking mechanism (30) matched with the feeding mechanism (20), and a conveying mechanism (40) matched with the material taking mechanism (30) is further arranged above the rack (10). The feeding mechanism, the material taking mechanism and the conveying mechanism are arranged on the machine frame, the feeding mechanism comprises the spring feeding mechanism, the steel meson feeding mechanism and the bakelite meson feeding mechanism, the conveying mechanism conveys a rotor, and the spring feeding mechanism, the steel meson feeding mechanism and the bakelite meson feeding mechanism conduct automatic feeding. And the material taking mechanism sequentially sleeves the steel meson, the spring, the steel meson and the bakelite meson on the rotor shaft of the rotor, so that the assembly production efficiency is improved, the operation labor intensity of workers is reduced, and the product quality consistency can be ensured.

Description

Technical Field

[0001] This utility model relates to the field of motor assembly equipment technology, and in particular to an automatic rotor assembly machine. Background Technology

[0002] In existing technologies, the rotor assembly process of electric motors, such as Figure 1 As shown, the first steel insert, spring, second steel insert, and bakelite insert are usually assembled manually onto the rotor shaft in sequence. This manual assembly method is not only inefficient, but also difficult to assemble due to the material, shape, and thinness of the inserts. It is easy to install too many or miss some inserts, and the inserts may also fly off during the assembly process.

[0003] Therefore, existing technologies need to be improved and enhanced. Utility Model Content

[0004] In view of the shortcomings of the existing technology, the purpose of this utility model is to provide an automatic rotor assembly machine, which can not only improve the assembly production efficiency and reduce the labor intensity of workers, but also ensure the consistency of product quality.

[0005] This utility model achieves the above objectives through the following technical means:

[0006] An automatic rotor substrate assembly machine includes a frame, a feeding mechanism and a picking mechanism that cooperate with the feeding mechanism, and a conveying mechanism that cooperates with the picking mechanism is also provided above the frame. The feeding mechanism includes a spring feeding mechanism, a steel substrate feeding mechanism and a bakelite substrate feeding mechanism.

[0007] As a further embodiment of this utility model, the spring feeding mechanism includes a spring vibrating plate, a spring discharge channel connected to the spring vibrating plate, a spring positioning column located below the spring discharge channel, and a spring cylinder that drives the spring positioning column to perform linear reciprocating motion in a first direction.

[0008] As a further embodiment of this utility model, the steel plate feeding mechanism includes a steel plate vibrating plate, at least one steel plate discharge channel connected to the steel plate vibrating plate, at least one steel plate positioning block located below the steel plate discharge channel, and a steel plate cylinder that drives the steel plate positioning block to perform linear reciprocating motion along a first direction.

[0009] As a further embodiment of this utility model, the bakelite feeding mechanism includes a bakelite vibratory plate, at least one bakelite discharge channel connected to the bakelite vibratory plate, at least one bakelite positioning block located below the bakelite discharge channel, and a bakelite cylinder that drives the bakelite positioning block to perform linear reciprocating motion along a first direction.

[0010] As a further embodiment of this utility model, the material handling mechanism includes a material handling unit, a material handling linear motor that drives the material handling unit to perform linear reciprocating motion in a third direction, and a material handling linear module that drives the material handling linear motor to perform linear reciprocating motion in a second direction.

[0011] As a further embodiment of this utility model, the material handling unit includes at least one bakelite suction cup, at least one steel suction cup, and a spring gripper mechanism.

[0012] As a further embodiment of this utility model, the spring gripper mechanism includes a spring gripper and a spring gripper cylinder for driving the spring gripper to clamp or open.

[0013] As a further embodiment of this utility model, it also includes a rotor positioning mechanism, wherein the rotor cylinder is located above the conveying mechanism. The rotor positioning mechanism includes a rotor gripper, a rotor gripper cylinder for driving the rotor gripper to clamp or open, a rotor cylinder for driving the rotor gripper cylinder to perform linear reciprocating motion in a third direction, and a rotor linear module for driving the rotor cylinder to perform linear reciprocating motion in a second direction.

[0014] As a further embodiment of this utility model, the conveying mechanism includes a mounting frame, a first annular belt, a second annular belt, a driving wheel, a driven wheel, and a motor; the mounting frame has a mounting groove along its length in the middle, the driving wheel and the driven wheel are respectively rotatably disposed in the mounting groove and located at both ends of the mounting groove, the first annular belt and the second annular belt are both wound around the driving wheel and the driven wheel, the rotation of the driving wheel and the driven wheel drives the first annular belt and the second annular belt to perform annular rotational motion, the motor is fixed to one side of the mounting frame, and the output shaft of the motor is fixedly connected to the rotating shaft of the driving wheel.

[0015] As a further embodiment of this utility model, it also includes a discharge rack, which cooperates with the mounting rack.

[0016] Compared with the prior art, the beneficial effects of this utility model are:

[0017] By adopting the above-mentioned structural design, namely setting up a feeding mechanism, a picking mechanism, and a conveying mechanism on the frame, the feeding mechanism includes a spring feeding mechanism, a steel plate feeding mechanism, and a bakelite plate feeding mechanism. The conveying mechanism transports the rotor, and the spring feeding mechanism, steel plate feeding mechanism, and bakelite plate feeding mechanism automatically feed the rotor. The picking mechanism sequentially places the steel plate, spring, steel plate, and bakelite plate onto the rotor shaft of the rotor. This not only improves assembly production efficiency and reduces the labor intensity of workers, but also ensures the consistency of product quality. Attached Figure Description

[0018] Appendix Figure 1 This is a schematic diagram of the product to be assembled.

[0019] Appendix Figure 2 This is a schematic diagram of the structure of an embodiment of the present utility model;

[0020] Appendix Figure 3 This is a schematic diagram of the feeding mechanism in an embodiment of the present utility model;

[0021] Appendix Figure 4 This is a schematic diagram of the spring feeding mechanism according to an embodiment of the present invention;

[0022] Appendix Figure 5 This is a schematic diagram of the steel feeder mechanism according to an embodiment of the present invention;

[0023] Appendix Figure 6 This is a top view of the steel feeder mechanism according to an embodiment of the present invention;

[0024] Appendix Figure 7 This is a schematic diagram of the structure of the bakelite feeding mechanism according to an embodiment of the present invention;

[0025] Appendix Figure 8 This is a schematic diagram of the material handling mechanism according to an embodiment of the present invention;

[0026] Appendix Figure 9 This is a schematic diagram of the rotor positioning mechanism according to an embodiment of the present invention.

[0027] The labels in the diagram are as follows:

[0028] 10-Frame, 20-Feeding mechanism, 30-Retrieving mechanism, 40-Conveying mechanism, 50-Rotor positioning mechanism, 60-Discharge rack;

[0029] 21-Spring feeding mechanism, 22-Steel substrate feeding mechanism, 23-Bakelite substrate feeding mechanism;

[0030] 31-Material handling unit, 32-Material handling linear motor, 33-Material handling linear module;

[0031] 311-Bakelite suction cup, 312-Steel suction cup, 313-Spring gripper mechanism;

[0032] 3131 - Spring gripper, 3132 - Spring gripper cylinder;

[0033] 211-Spring vibratory feeder, 212-Spring discharge channel, 213-Spring positioning post, 214-Spring cylinder;

[0034] 221-Steel plate vibratory feeder, 222-Steel plate discharge channel, 223-Steel plate positioning block, 224-Steel plate cylinder;

[0035] 231-Bakelite vibratory feeder, 232-Bakelite discharge channel, 233-Bakelite positioning block, 234-Bakelite cylinder;

[0036] 51-Rotor gripper, 52-Rotor gripper cylinder, 53-Rotor cylinder, 54-Rotor linear module. Detailed Implementation

[0037] The technical solutions of various embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.

[0038] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or component referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0039] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. It should be pointed out that all accompanying drawings are exemplary representations. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0040] The present invention will be further described in detail below through specific embodiments and in conjunction with the accompanying drawings. Example

[0041] like Figure 2 As shown, this application discloses an automatic rotor assembly machine, comprising a frame 10, a feeding mechanism 20 disposed on the frame 10, and a picking mechanism 30 cooperating with the feeding mechanism 20. A conveying mechanism 40 cooperating with the picking mechanism 30 is also disposed above the frame 10. The feeding mechanism 20 includes a spring feeding mechanism 21, a steel rotor feeding mechanism 22, and a bakelite rotor feeding mechanism 23. The steel rotor feeding mechanism 22 and the bakelite rotor feeding mechanism... 23 is set on both sides of the spring feeding mechanism 21; through the above structural design, after the conveying mechanism 40 conveys the rotor to the position, the spring feeding mechanism 21, the steel substrate feeding mechanism 22 and the bakelite substrate feeding mechanism 23 automatically feed the spring, the steel substrate and the bakelite substrate respectively, and the picking mechanism 30 sequentially puts the steel substrate, the spring, the steel substrate and the bakelite substrate onto the rotor shaft of the rotor, which not only improves the assembly production efficiency and reduces the labor intensity of workers, but also ensures the consistency of product quality.

[0042] Specifically, such as Figure 3 and Figure 4 As shown, the spring feeding mechanism 21 includes a spring vibratory feeder 211, a spring discharge channel 212 connected to the spring vibratory feeder 211, a spring positioning column 213 located below the spring discharge channel 212, and a spring cylinder 214 that drives the spring positioning column 213 to perform linear reciprocating motion in a first direction. The discharge port of the spring vibratory feeder is connected to the spring discharge channel. The spring discharge channel includes a discharge pipe and a discharge block. The discharge block is fixed on the gantry frame, the gantry frame is fixed on the base plate, and a slide rail is provided on the base plate. The slider is slidably mounted on the slide rail. The piston rod of the spring cylinder is connected to the slider, and a cylinder is installed on the slider. The piston rod of the cylinder is connected to a plate, and a spring positioning post is set on the plate. The spring positioning post cooperates with the discharge block. The spring cylinder drives the slider to make linear reciprocating motion in the first direction on the slide rail. The spring on the spring vibrating plate 211 goes through the discharge pipe to the discharge port of the discharge block. The cylinder drives the spring positioning post to move upward, so that the spring positioning post is placed below the discharge port. After the spring falls on the spring positioning post, the cylinder drives the spring positioning post to move downward. The spring cylinder drives the slider to make linear motion on the slide rail, sending the spring to the bottom of the picking mechanism.

[0043] Specifically, such as Figure 3 and Figure 5-6As shown, the steel plate feeding mechanism 22 includes a steel plate vibratory plate 221, two steel plate discharge channels 222 connected to the steel plate vibratory plate 221, two steel plate positioning blocks 223 located below the steel plate discharge channels 222, and a steel plate cylinder 224 that drives the steel plate positioning blocks 223 to reciprocate linearly in a first direction. A steel plate discharge block is provided at the discharge port of the steel plate vibratory plate, and the steel plate discharge block has two steel plate discharge channels. The steel plate positioning block is installed on the slider, and the slider is slidably installed on the slide rail. The piston rod of the steel plate cylinder is connected to the slider. The steel plate vibratory plate sends two steel plates to the discharge port of the steel plate discharge channel respectively. After the steel plates fall on the steel plate positioning block, the steel plate cylinder drives the slider to move linearly on the slide rail, sending the steel plates to the bottom of the picking mechanism.

[0044] Specifically, such as Figure 3 and 7 As shown, the bakelite feeding mechanism 23 includes a bakelite vibratory feeder 231, two bakelite discharge channels 232 connected to the bakelite vibratory feeder 231, two bakelite positioning blocks 233 located below the bakelite discharge channels 232, and a bakelite cylinder 234 that drives the bakelite positioning blocks 233 to reciprocate linearly in a first direction. A bakelite feeder is provided at the discharge port of the bakelite vibratory feeder. The bakelite discharge block has two bakelite discharge channels. The bakelite positioning block is installed on the slider, which is slidably installed on the slide rail. The piston rod of the bakelite cylinder is connected to the slider. The bakelite vibrating plate sends the two bakelite particles to the discharge port of the bakelite discharge channel respectively. After the bakelite particles fall onto the bakelite positioning block, the bakelite cylinder drives the slider to move linearly on the slide rail, sending the bakelite particles to the bottom of the picking mechanism.

[0045] Specifically, such as Figure 8As shown, the material handling mechanism 30 includes a material handling unit 31, a material handling linear motor 32 that drives the material handling unit 31 to reciprocate linearly in a third direction, and a material handling linear module 33 that drives the material handling linear motor 32 to reciprocate linearly in a second direction. The material handling linear module is fixed to the frame by two support columns. The material handling unit 31 includes two bakelite suction cups 311, two steel suction cups 312, and a spring gripper mechanism 313. The spring gripper mechanism 313 includes a spring gripper 3131 and a spring gripper cylinder 3132 that drives the spring gripper 3131 to clamp or open. The material handling unit is mounted on a material handling unit mounting plate, and the output of the material handling linear motor... The shaft is connected to the material handling unit mounting plate. The material handling linear motor is mounted on the material handling linear motor mounting plate. The material handling linear module drives the material handling linear motor mounting plate to perform linear reciprocating motion. During operation, the material handling linear module drives the material handling linear motor to the top of the steel plate feeding mechanism. The material handling linear motor drives the steel plate suction cup downward. After the steel plate suction cup picks up the steel plate, the material handling linear motor drives the steel plate suction cup upward. The material handling linear module drives the material handling linear motor to the top of the rotor. The material handling linear motor drives the steel plate suction cup downward again. The steel plate suction cup stops working, and the steel plate is fitted onto the rotor shaft of the rotor. Then, the material handling mechanism follows the above process to sequentially fit the steel plate, spring, steel plate, and bakelite plate onto the rotor shaft of the rotor.

[0046] Specifically, such as Figure 9 As shown, it also includes a rotor positioning mechanism 50, which is located above the conveying mechanism 40. The rotor positioning mechanism 50 is fixed to the frame by two support columns. The rotor positioning mechanism 50 includes a rotor gripper 51, a rotor gripper cylinder 52 that drives the rotor gripper 51 to clamp or open, a rotor cylinder 53 that drives the rotor gripper cylinder 52 to perform linear reciprocating motion in a third direction, and a rotor linear module 54 that drives the rotor cylinder 53 to perform linear reciprocating motion in a second direction. During operation, the rotor linear module drives the rotor cylinder to the top of the rotor, the rotor cylinder drives the rotor gripper cylinder to move downward, the rotor gripper cylinder drives the rotor gripper to position the rotor, and after the rotor is positioned, the rotor gripper cylinder opens the rotor gripper to proceed to the next rotor positioning process.

[0047] Specifically, such as Figure 2As shown, the conveying mechanism 40 includes a mounting frame, a first annular belt, a second annular belt, a driving wheel, a driven wheel, and a motor. The mounting frame has a mounting groove along its length in the middle. The driving wheel and the driven wheel are rotatably disposed within the mounting groove and located at opposite ends of the groove. The first annular belt and the second annular belt are wound around the driving wheel and the driven wheel. The rotation of the driving wheel and the driven wheel drives the first annular belt and the second annular belt to perform a circular rotational motion. The motor is fixed to one side of the mounting frame. On the side, the output shaft of the motor is fixedly connected to the shaft of the drive wheel. During operation, the motor drives the drive wheel to rotate, and the drive wheel drives a first annular belt and a second annular belt to make an annular rotation. Several rotor turnover plates are placed on the first annular belt and the second annular belt, so that the rotor turnover plates can be continuously sent to the bottom of the rotor positioning mechanism. The rotors are arranged on the rotor turnover plates and the rotors are manually inserted. After the steel plates, springs and bakelite plates are assembled, the first annular belt and the second annular belt send the rotor turnover plates to the discharge rack. The discharge rack 60 cooperates with the mounting frame.

[0048] In summary, this utility model, through the above-described structural design, overcomes the shortcomings of the prior art and features a reasonable structure, high efficiency, and good product consistency.

[0049] The above are merely specific embodiments of this utility model, but the protection scope of this utility model is not limited thereto. Any variations or substitutions that can be easily conceived by those skilled in the art within the technical scope disclosed in this utility model should be included within the protection scope of this utility model. Therefore, the protection scope of this utility model should be determined by the scope of the claims.

Claims

1. A rotor meson automatic assembly machine characterized by: The utility model relates to a kind of spring feeder mechanism, steel meson feeder mechanism and electric wood meson feeder mechanism, which are arranged on the rack (10) and cooperate with the taking mechanism (30) of the spring feeder mechanism (20).

2. The rotor meson automatic assembly machine of claim 1, wherein: The spring feeder mechanism (21) includes a spring vibration disc (211), a spring discharge channel (212) connected with the spring vibration disc (211), a spring positioning column (213) below the spring discharge channel (212), and a spring cylinder (214) driving the spring positioning column (213) to move linearly in a first direction.

3. The rotor meson automatic assembly machine of claim 1, wherein: The steel meson feeder mechanism (22) includes a steel meson vibration disc (221), at least one steel meson discharge channel (222) connected with the steel meson vibration disc (221), at least one steel meson positioning block (223) below the steel meson discharge channel (222), and a steel meson cylinder (224) driving the steel meson positioning block (223) to move linearly in a first direction.

4. The rotor meson automatic assembly machine of claim 1, wherein: The electric wood meson feeder mechanism (23) includes an electric wood meson vibration disc (231), at least one electric wood meson discharge channel (232) connected with the electric wood meson vibration disc (231), at least one electric wood meson positioning block (233) below the electric wood meson discharge channel (232), and an electric wood meson cylinder (234) driving the electric wood meson positioning block (233) to move linearly in a first direction.

5. The rotor meson automatic assembler of claim 1, wherein: The taking mechanism (30) includes a taking unit (31), a taking linear motor (32) driving the taking unit (31) to move linearly in a third direction, and a taking linear module (33) driving the taking linear motor (32) to move linearly in a second direction.

6. The rotor meson automatic assembly machine of claim 5, wherein: The taking unit (31) includes at least one electric wood meson suction disc (311), at least one steel meson suction disc (312), and a spring clamp jaw mechanism (313).

7. The rotor meson automatic assembly machine of claim 6, wherein: The spring clamp jaw mechanism (313) includes a spring clamp jaw (3131) and a spring clamp jaw cylinder (3132) driving the spring clamp jaw (3131) to clamp or open.

8. The rotor meson automatic assembler of claim 1, wherein: The utility model also includes a rotor positioning mechanism (50) above the conveying mechanism (40), which includes a rotor clamp jaw (51), a rotor clamp jaw cylinder (52) driving the rotor clamp jaw (51) to clamp or open, a rotor cylinder (53) driving the rotor clamp jaw cylinder (52) to move linearly in a third direction, and a rotor linear module (54) driving the rotor cylinder (53) to move linearly in a second direction.

9. The rotor meson automatic assembler of claim 1, wherein: The conveying mechanism (40) comprises a mounting frame, a first annular belt, a second annular belt, a driving wheel, a driven wheel and a motor; a middle part of the mounting frame is provided with a mounting groove along the length direction thereof, the driving wheel and the driven wheel are respectively rotatably arranged in the mounting groove and located at two ends of the mounting groove, the first annular belt and the second annular belt are both wound on the driving wheel and the driven wheel, the driving wheel and the driven wheel rotate to drive the first annular belt and the second annular belt to make annular rotary motion, and the motor is fixed on one side of the mounting frame, and an output shaft of the motor is fixedly connected with a rotating shaft of the driving wheel.

10. The rotor meson automatic assembly machine of claim 9, wherein: Further comprising a discharging frame (60), which cooperates with the mounting frame.

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