Automatic separating and sequencing mechanism used after pressure spring forming

Abstract

The utility model provides an automatic separating and sequencing mechanism after compression spring forming, which relates to the technical field of compression spring processing and comprises a bottom plate, and a support frame is fixedly mounted at the top of the bottom plate. During use, under the action of a first motor, a first gear and a second gear, a circular shaft and a convex wheel are driven to rotate, and under the cooperation of a limiting spring, a vibration frame can reciprocate in a movable groove, so that a pressure spring wound in the vibration frame is driven to quickly reciprocate, the vibration effect is achieved, and meanwhile, the vibration effect is improved. Under the action of the step plate and rapid vibration, the wound pressure spring can be loosened and then enters the separator from the discharging pipe to be further separated, the formed wound pressure spring can be pretreated through the structure and the method, the wound pressure spring is loosened, subsequent separation is more convenient, and the production efficiency is improved. And the separation efficiency and the separation effect are greatly improved.

Description

Technical Field

[0001] This utility model relates to the field of compression spring processing technology, and in particular to an automatic separation and sorting mechanism for compression springs after forming. Background Technology

[0002] In modern industry, compression springs are a fundamental and crucial elastic element, widely used in numerous industries such as automotive manufacturing, electronic equipment, medical devices, and aerospace. In automotive engines, compression springs control valve return, ensuring normal engine operation. In electronic products, they enable electrical connections and signal transmission, and their performance directly affects equipment stability. With the continuous expansion of industrial production scale and the increasing degree of automation, the demand for compression springs has increased dramatically. According to industry statistics, the automotive manufacturing industry alone requires billions of compression springs annually.

[0003] In the prior art, after the compression springs are manufactured and stacked, they may become severely entangled, requiring a separation device to separate them. However, traditional separation devices are limited in their simple structure and cannot separate the severely entangled compression springs quickly and effectively, which seriously affects the efficiency and effectiveness of the separation. Utility Model Content

[0004] The purpose of this invention is to solve the problem that the separation effect is poor when separating the wound springs because the separation device has a simple structure and cannot pre-process the springs. Therefore, an automatic separation and sorting mechanism for springs after forming is proposed.

[0005] To achieve the above objectives, the present invention adopts the following technical solution: an automatic separation and sorting mechanism after compression spring forming, comprising a base plate, a support frame fixedly installed on the top of the base plate, a housing fixedly installed on the top of the support frame, a first motor fixedly installed on one side of the outer wall of the housing, a first gear fixedly sleeved on the output end of the first motor, a round shaft movably inserted into the inner surface wall of the housing, two convex wheels fixedly sleeved on the outer surface wall of the round shaft, a second gear fixedly sleeved on the outer surface wall of the round shaft, and the outer surface wall of the second gear meshing with the outer surface wall of the first gear, four movable grooves opened on the inner surface wall of the housing, a limit spring fixedly installed at the bottom of the inner wall of the four movable grooves, a vibration frame movably embedded between the inner surface walls of the four movable grooves, and the bottom of the vibration frame fixedly connected to the top of the limit spring.

[0006] Preferably, a discharge pipe is fixedly connected to one side of the outer wall of the vibrating frame, and a stepped plate is fixedly installed on the inner surface of the vibrating frame.

[0007] Preferably, the inner surface of the vibration frame has two mounting grooves, and two rollers are movably inserted into the inner surface of each of the two mounting grooves.

[0008] Preferably, a conveyor belt is movably sleeved between the outer walls of every two of the four rollers, and a first bevel gear is fixedly sleeved on the outer walls of two of the four rollers.

[0009] Preferably, the inner wall of the vibration frame has two fixing grooves, and a second motor is fixedly installed at the bottom of the inner wall of each of the two fixing grooves.

[0010] Preferably, the output end of the second motor is fixedly fitted with a second bevel gear, and the outer wall of the second bevel gear meshes with the outer wall of the first bevel gear. The inner wall of both fixed slots is movably fitted with a protective plate.

[0011] Preferably, a separator is fixedly installed on the top of the base plate, and the top of the separator is provided with an insertion slot, and the inner surface of the insertion slot is provided with a discharge pipe.

[0012] Compared with the prior art, the advantages and positive effects of this utility model are as follows:

[0013] In use, when it is necessary to separate the formed compression springs, the compression springs are first transported into the vibrating frame. Then, under the action of the first motor, the first gear, and the second gear, the round shaft and the convex wheel are rotated. With the cooperation of the limiting spring, the vibrating frame can reciprocate inside the movable groove, thereby driving the compression springs wound inside the vibrating frame to reciprocate rapidly, achieving a vibration effect. At the same time, under the action of the stepped plate and rapid vibration, the wound compression springs can be loosened. Then, they enter the separator from the discharge pipe for further separation. Through the above structure and method, the wound compression springs can be pre-treated to loosen them, making subsequent separation easier and greatly improving the separation efficiency and effect.

[0014] In use, when separating compression springs by vibration, this invention can prevent the formed compression springs from getting stuck inside the vibration frame by means of the second motor, the first bevel gear, the second bevel gear, the roller and the conveyor belt, thus further improving the separation effect of the compression springs. Attached Figure Description

[0015] Figure 1 This utility model provides a perspective view of the main structure of an automatic separation and sorting mechanism after compression spring forming.

[0016] Figure 2 This utility model provides a front view structural split diagram of an automatic separation and sorting mechanism after compression spring forming;

[0017] Figure 3 This utility model provides a front view sectional view of the automatic separation and sorting mechanism after compression spring forming;

[0018] Figure 4 This utility model provides a front view sectional view of the main structural part of an automatic separation and sorting mechanism after compression spring forming.

[0019] Legend:

[0020] 1. Base plate; 2. Separator; 3. Insertion slot; 4. Support frame; 5. Outer shell; 6. First motor; 7. First gear; 8. Round shaft; 9. Convex wheel; 10. Second gear; 11. Movable slot; 12. Limiting spring; 13. Vibrating frame; 14. Discharge pipe; 15. Step plate; 16. Mounting slot; 17. Roller; 18. Conveyor belt; 19. First bevel gear; 20. Fixing slot; 21. Second motor; 22. Second bevel gear; 23. Protective plate. Detailed Implementation

[0021] To better understand the above-mentioned objectives, features, and advantages of this utility model, the present utility model will be further described below with reference to the accompanying drawings and embodiments. It should be noted that, unless otherwise specified, the embodiments and features described in these embodiments can be combined with each other.

[0022] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Therefore, the present invention is not limited to the specific embodiments disclosed in the following specification.

[0023] Example 1: As Figures 1-4 As shown, this utility model provides an automatic separation and sorting mechanism after compression spring forming, including a base plate 1, a support frame 4 fixedly installed on the top of the base plate 1, a housing 5 fixedly installed on the top of the support frame 4, a first motor 6 fixedly installed on one side of the outer wall of the housing 5, a first gear 7 fixedly sleeved on the output end of the first motor 6, a round shaft 8 movably inserted into the inner surface wall of the housing 5, two convex wheels 9 fixedly sleeved on the outer surface wall of the round shaft 8, a second gear 10 fixedly sleeved on the outer surface wall of the round shaft 8, and the outer surface wall of the second gear 10 meshing with the outer surface wall of the first gear 7, four movable grooves 11 opened on the inner surface wall of the housing 5, a limit spring 12 fixedly installed at the bottom of the inner wall of the four movable grooves 11, a vibrating frame 13 movably embedded between the inner surface walls of the four movable grooves 11, and the bottom of the vibrating frame 13 fixedly connected to the top of the limit spring 12, a discharge pipe 14 fixedly connected to one side of the outer wall of the vibrating frame 13, a stepped plate 15 fixedly installed on the inner surface wall of the vibrating frame 13, and a separator 2 fixedly installed on the top of the base plate 1.

[0024] The overall effect of Embodiment 1 is that when it is necessary to separate the entangled compression springs after production and molding, the compression springs are first transported into the vibrating frame 13. Then, under the action of the first motor 6, the first gear 7 is driven to rotate. At the same time, under the action of the second gear 10, the round shaft 8 and the convex wheel 9 can be driven to rotate. With the rotation of the convex wheel 9 and the cooperation of the limiting spring 12, the vibrating frame 13 can move back and forth quickly in the movable groove 11, so that the compression springs inside the vibrating frame 13 can achieve the vibration effect. At the same time, with the cooperation of the stepped plate 15, the entangled compression springs can be loosened or separated. Then, the compression springs enter the separator 2 from the discharge pipe 14. Under the action of the centrifugal force generated by the high-speed rotation inside the separator 2 and the high-pressure gas, the entangled compression springs can be separated more fully and easily, which greatly improves the separation effect of the entangled compression springs after production and molding, and also improves the separation efficiency of the compression springs.

[0025] Example 2: As Figures 2-4 As shown, the inner wall of the vibrating frame 13 has two mounting slots 16, and two rollers 17 are movably inserted into the inner wall of each of the two mounting slots 16. A conveyor belt 18 is movably sleeved between the outer walls of every two rollers 17. The outer walls of two of the four rollers 17 are fixedly sleeved with first bevel gears 19. The inner wall of the vibrating frame 13 has two fixing slots 20, and a second motor 21 is fixedly installed at the bottom of the inner wall of each of the two fixing slots 20. The output end of each of the second motors 21 is fixedly sleeved with a second bevel gear 22, and the outer wall of the second bevel gear 22 meshes with the outer wall of the first bevel gear 19. The inner wall of each of the two fixing slots 20 is movably embedded with a protective plate 23. The top of the separator 2 has an insertion slot 3, and the inner wall of the insertion slot 3 is provided with a discharge pipe 14.

[0026] The overall effect of Embodiment 2 is that, during the separation of the compression spring, the second motor 21 drives the second bevel gear 22 to rotate, and the first bevel gear 19 drives the roller 17 to rotate, which in turn drives the conveyor belt 18 to run. The operation of the conveyor belt 18 can prevent the compression springs with burrs or deformation from jamming during production. Furthermore, the protective plate 23 can prevent the compression springs from entering the fixing groove 20 and getting stuck during vibration, thereby further improving the separation effect of the device on the compression springs and greatly improving the practicality of the device.

[0027] Working principle: When it is necessary to separate the tangled compression springs after production, the compression springs are first fed into the vibrating frame 13. Then, under the action of the first motor 6, the first gear 7 is driven to rotate. At the same time, under the action of the second gear 10, the round shaft 8 and the convex wheel 9 can be driven to rotate. Through the rotation of the convex wheel 9 and with the cooperation of the limiting spring 12, the vibrating frame 13 can move back and forth quickly inside the movable groove 11, so that the compression springs inside the vibrating frame 13 achieve the vibration effect. At the same time, with the cooperation of the stepped plate 15, the tangled compression springs can be loosened or separated. Then, the compression springs enter the separator 2 from the discharge pipe 14. In the separator 2, the centrifugal force generated by the high-speed rotation and the high-pressure gas inside the separator can make the wound springs separate more fully and easily. During the separation of the springs, the second motor 21 drives the second bevel gear 22 to rotate, and the first bevel gear 19 drives the roller 17 to rotate, which in turn drives the conveyor belt 18 to run. The operation of the conveyor belt 18 can prevent the springs with burrs or deformation from jamming. Furthermore, the protective plate 23 can prevent the springs from entering the fixed groove 20 and getting stuck during vibration, thus improving the separation effect of the springs.

[0028] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any other way. Any person skilled in the art may make changes or modifications to the above-disclosed technical content to create equivalent embodiments for application in other fields. However, any simple modifications, equivalent changes, and modifications made to the above embodiments based on the technical essence of the present utility model without departing from the technical solution of the present utility model shall still fall within the protection scope of the technical solution of the present utility model.

Claims

1. An automatic separating and sequencing mechanism for shaped compression springs, characterized in that: Including the bottom plate (1), the top of the bottom plate (1) is fixedly installed with a support frame (4), the top of the support frame (4) is fixedly installed with a shell (5), the outer wall of the shell (5) is fixedly installed with a first motor (6), the output end of the first motor (6) is fixedly sleeved with a first gear (7), the inner wall of the shell (5) is movably inserted with a circular shaft (8), the outer wall of the circular shaft (8) is fixedly sleeved with two convex wheels (9), the outer wall of the circular shaft (8) is fixedly sleeved with a second gear (10), and the outer wall of the second gear (10) is engaged with the outer wall of the first gear (7), the inner wall of the shell (5) is provided with four movable grooves (11), the inner wall of the four movable grooves (11) is fixedly installed with a limiting spring (12), the inner wall of the four movable grooves (11) is movably embedded with a vibrating frame (13), and the bottom of the vibrating frame (13) is fixedly connected with the top of the limiting spring (12).

2. The mechanism for automatically separating and sequencing the formed compression springs according to claim 1, wherein: The outer wall of the vibrating frame (13) is fixedly communicated with a discharge pipe (14), and the inner wall of the vibrating frame (13) is fixedly installed with a stepped plate (15).

3. The mechanism for automatically separating and sequencing the formed compression springs according to claim 2, wherein: The inner wall of the vibrating frame (13) is provided with two mounting grooves (16), and the inner wall of the two mounting grooves (16) is movably inserted with two rollers (17).

4. The mechanism for automatically separating and sequencing the formed compression springs according to claim 3, wherein: The outer wall of every two of the four rollers (17) is movably sleeved with a conveying belt (18), and the outer wall of two of the four rollers (17) is fixedly sleeved with a first bevel gear (19).

5. The mechanism for automatically separating and sequencing the formed compression springs according to claim 4, wherein: The inner wall of the vibrating frame (13) is provided with two fixed grooves (20), and the inner wall of the two fixed grooves (20) is fixedly installed with a second motor (21).

6. The mechanism for automatically separating and sequencing the formed compression springs according to claim 5, wherein: The output end of the second motor (21) is fixedly sleeved with a second bevel gear (22), and the outer wall of the second bevel gear (22) is engaged with the outer wall of the first bevel gear (19), and the inner wall of the two fixed grooves (20) is movably embedded with a protective plate (23).

7. The mechanism for automatically separating and sequencing the formed compression springs according to claim 6, wherein: The top of the bottom plate (1) is fixedly installed with a separator (2), the top of the separator (2) is provided with an insertion groove (3), and the inner wall of the insertion groove (3) is provided with a discharge pipe (14).

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