Scrap cleaning device for automobile cushion production

Abstract

The utility model relates to the technical field of automobile seat cushion production, in particular to a scrap cleaning device for automobile seat cushion production, which comprises a base, a cleaning component for cleaning scraps on the surface of a seat cushion is arranged on the base, and a vibration component for loosening the scraps on the surface of the seat cushion is arranged on the base; the cleaning assembly comprises a supporting shell which is fixedly installed on the base, the two ends of the supporting shell are open, a dust collection bin with an inner cavity is installed on the supporting shell in a communicating mode, a material storage tank is fixedly installed on the base, a fan is installed on the material storage tank in a communicating mode, a dust discharging pipe is installed on the fan in a communicating mode, and one end of the dust discharging pipe is installed on the dust collection bin in a communicating mode. According to the automobile seat cushion cleaning device, scraps attached to an automobile seat cushion can be cleaned through the cleaning assembly, suspended particles in air are reduced, the risk that the suspended particles are inhaled into the respiratory tract is reduced, and diseases such as respiratory tract inflammation caused by inhaling too much dust, scraps and the like are prevented. And the safety of users and production personnel and the overall attractiveness of the produced automobile seat cushion are improved.

Description

Technical Field

[0001] This utility model relates to the field of automotive seat cushion production technology, and in particular to a waste cleaning device for automotive seat cushion production. Background Technology

[0002] Car seat cushions are a primary consumer product for car owners. Choosing a comfortable and practical set of car seat cushions based on the season is especially important. Currently, the market offers car seat cushions made of various materials such as genuine leather, microfiber leather, artificial leather, nylon, synthetic fibers, artificial fur, and polyester wool. During the production of car seat cushions, a large amount of waste is generated, such as fabric fibers and sponge fragments. These wastes easily adhere to the cushions and, if not cleaned promptly, can not only affect the cleanliness of the production environment but also potentially harm the health of production equipment and operators, affecting the overall aesthetics of the finished cushions. Furthermore, if the waste from the car seat cushions is not cleaned after production, it can easily be stirred up and suspended in the air during vehicle movement, such as people getting in and out, or during bumpy driving, posing a significant health hazard. Utility Model Content

[0003] To address the shortcomings of existing technologies, this utility model provides a waste cleaning device for automobile seat cushion production, thereby solving the technical problem mentioned in the background art that waste easily adheres to automobile seat cushions during production.

[0004] To solve the above-mentioned technical problems, the present invention provides the following technical solution: a waste cleaning device for automobile seat cushion production, including a base, a cleaning component for cleaning debris on the surface of the seat cushion, and a vibration component for loosening debris on the surface of the seat cushion.

[0005] The cleaning assembly includes a support shell fixedly mounted on a base and open at both ends. The support shell is provided with a connecting groove, and a dust collection chamber with an inner cavity is connected and installed on the support shell. A storage tank is fixedly mounted on the base, and a fan is connected and installed on the storage tank. A dust exhaust pipe is connected and installed on the fan, and one end of the dust exhaust pipe is connected and installed on the dust collection chamber.

[0006] Preferably, a filter plate is fixedly installed on the support shell, and a plurality of filter holes are evenly distributed on the filter plate, the diameter of which is larger than the size of the processed debris.

[0007] Preferably, the storage tank is provided with a transparent window and a tank door for controlling the opening and closing of the storage tank.

[0008] Preferably, the vibration assembly includes a transmission assembly for transmitting power to the seat cushion and a swaying assembly for supporting the transmission assembly and causing it to vibrate. The transmission assembly includes two sets of transmission shafts rotatably mounted on the base, the two sets of transmission shafts being connected by a transmission belt, and four sets of support blocks rotatably mounted on the two sets of transmission shafts and slidably mounted on the base. A motor for driving the transmission shafts to rotate is fixedly mounted on one of the support blocks.

[0009] Preferably, the oscillation assembly includes a connecting shaft fixedly mounted on the support block, a sliding groove adapted to the connecting shaft is provided on the base, a spring is sleeved on the connecting shaft, and the spring is fixedly mounted between the support block and the base.

[0010] Preferably, a baffle is fixedly installed at the opening of the support shell, and the baffle is located above the transmission belt.

[0011] Preferably, a collection frame is provided at one end of the base, and the collection frame is located directly below one end of the transmission belt.

[0012] Compared with the prior art, the beneficial effects of this utility model are:

[0013] 1. This utility model uses a cleaning component to remove debris adhering to car seat cushions, reducing airborne particulate matter and the risk of inhalation, thus protecting lung health and preventing respiratory inflammation and other diseases caused by excessive inhalation of dust and debris. It also improves the safety of users and production personnel and enhances the overall aesthetics of the finished car seat cushions.

[0014] 2. This invention utilizes a vibration component to transport car seat cushions, reducing manual labor. During transport, the cushions vibrate, loosening debris that no longer adheres tightly to the surface, allowing for faster removal. This reduces friction and damage to the car seat cushions, improving their integrity after cleaning. Attached Figure Description

[0015] The accompanying drawings, which are included to provide a further understanding of this application and form part of this application, illustrate exemplary embodiments and are used to explain this application, but do not constitute an undue limitation of this application. In the drawings:

[0016] Figure 1 This is a schematic diagram of the waste cleaning device for automobile seat cushion production according to this utility model.

[0017] Figure 2 This is a schematic diagram of the cleaning component and vibration component of this utility model;

[0018] Figure 3 This is a schematic diagram of the cleaning component structure of this utility model.

[0019] In the picture: 1. Base;

[0020] 2. Cleaning components; 21. Support shell; 22. Connecting channel; 23. Dust collection chamber; 24. Storage tank;

[0021] 25. Fan; 26. Dust exhaust pipe; 27. Filter plate; 271. Filter holes; 28. Transparent window; 29. ​​Tank door;

[0022] 3. Vibration assembly; 31. Transmission assembly; 311. Transmission shaft; 312. Transmission belt; 313. Support block; 314. Motor; 32. Vibration assembly; 321. Connecting shaft; 322. Slide groove; 323. Spring;

[0023] 4. Protective pad;

[0024] 5. Collection box. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0026] Example 1

[0027] For information regarding the issue of waste residue easily adhering to car seat cushions during production, please refer to... Figures 1-3 This embodiment provides a waste cleaning device for automobile seat cushion production, capable of cleaning waste adhering to automobile seat cushions. The device includes a base 1 located within the processing area, serving as a carrier to support structures mounted thereon. The base 1 is equipped with a cleaning component 2 for cleaning debris from the seat cushion surface, and a vibration component 3 for loosening debris from the seat cushion surface. During or after automobile seat cushion production, the car seat cushion is placed on the vibration component 3. The vibration component 3 conveys and vibrates the car seat cushion, preventing debris from adhering tightly to the surface. Subsequently, the cleaning component 2 cleans the waste from the car seat cushion, eliminating debris adhering to it, reducing airborne particles, and lowering the risk of inhalation.

[0028] If the waste debris on the surface of car seat cushions is not cleaned after production, it can easily be stirred up and suspended in the air during vehicle movement, such as when people enter and exit or when the vehicle is bumpy. This can pose a health hazard. Therefore, it is necessary to clean the waste debris from car seat cushions. The cleaning component 2 includes a support shell 21 fixedly installed on the base 1 and open at both ends. The support shell 21 has a connecting groove 22, and a dust collection chamber 23 with an inner cavity is connected to the support shell 21. A storage tank 24 is fixedly installed on the base 1. The storage tank 24 is used to collect the waste debris from the car seat cushions for convenient and unified disposal. A fan 25 is connected to the storage tank 24, which serves as the power source for cleaning the waste debris attached to the car seat cushions. A dust exhaust pipe 26 is connected to the fan 25, which connects the storage tank 24 and the dust collection chamber 23. One end of the dust exhaust pipe 26 is connected to the dust collection chamber 23. A filter plate 27 is fixedly installed on the support shell 21. Multiple filter holes 271 are evenly distributed on the filter plate 27, with a diameter larger than the size of the processed debris. The filter plate 27 is used to prevent the car seat cushions from entering the storage tank 24 during cleaning. The vibration assembly 3 includes a transmission assembly 31 for conveying the seat cushions and a vibrating assembly 32 for supporting the transmission assembly 31 and causing it to vibrate. The transmission assembly 31 includes two sets of transmission shafts 311 rotatably mounted on the base 1, connected by a transmission belt 312. Four sets of support blocks 313 are rotatably mounted on the two sets of transmission shafts 311 and slidably mounted on the base 1, supporting the transmission shafts 311. A motor 314 for driving the transmission shafts 311 is fixedly installed on one set of support blocks 313, serving as the power source for conveying the car seat cushions. A collection frame 5 is provided at one end of the base 1 for collecting the cleaned car seat cushions. The collection box 5 is located directly below one end of the transmission belt 312, ensuring that the cleaned car seat cushion can be collected. When cleaning the car seat cushion, it is placed on the transmission belt 312, and then the motor 314 is started to rotate the drive shaft 311, which moves the car seat cushion to be cleaned into the support shell 21 via the transmission belt 312. Then, the fan 25 is started, creating a low-pressure area, or negative pressure environment, inside the storage tank 24. When cleaning the car seat cushion under the action of the fan 25, due to this pressure difference, the air on the surface of the car seat cushion carries debris such as fibers and dust towards the dust collection chamber 23. Under the action of the dust exhaust pipe 26, these debris are carried into the storage tank 24 by the airflow, thus cleaning the debris attached to the car seat cushion, reducing the amount of suspended particles in the air during use, lowering the risk of inhalation into the respiratory tract, protecting lung health, and preventing respiratory inflammation and other diseases caused by inhaling excessive dust and debris. Improve the safety of users and production personnel, and enhance the overall aesthetics of the finished car seat cushions.

[0029] Considering that when cleaning car seat cushions, the debris on the surface is not easily absorbed by the cleaning components, affecting the cleaning effect, it is necessary to loosen the debris on the surface to prevent it from adhering to the cushion. (See [reference needed]). Figures 1-3 The vibration assembly 32 includes a connecting shaft 321 fixedly mounted on a support block 313, which connects the base 1 and the support block 313. The base 1 has a groove 322 adapted to the connecting shaft 321, which restricts the movement of the connecting shaft 321. A spring 323 is fitted onto the connecting shaft 321, which restricts the movement of the support block 313. The spring 323 is fixedly installed between the support block 313 and the base 1. When the motor 314 starts running, vibration occurs. In this state, the support block 313, under the elastic force of the spring 323, drives the drive shaft 311 and drive belt 312 to slide up and down within the groove 322, thereby vibrating the car seat cushion on the drive belt 312. This loosens the debris on the car seat cushion, preventing it from adhering tightly to the surface, allowing it to be sucked away more quickly. Furthermore, it reduces frictional contact with the car seat cushion during cleaning, minimizing damage and improving the integrity of the cleaned car seat cushion.

[0030] Example 2

[0031] Based on Example 1, considering that the storage tank 24 needs to be cleaned of waste debris during long-term use to ensure that it does not affect the cleaning effect on car seat cushions, see [reference needed]. Figures 1-3 The storage tank 24 is equipped with a transparent window 28 and a tank door 29 for controlling the opening and closing of the storage tank 24. When cleaning car seat cushions, the internal capacity can be directly observed through the transparent window 28 of the storage tank 24. This allows for easy cleaning of the interior of the storage tank 24 even when it is full, ensuring sufficient internal space to maintain the cleaning effect and improving work efficiency and cleaning effectiveness.

[0032] Considering that debris can easily fly up during car seat cleaning, affecting the working environment and posing a health hazard to production personnel, it is necessary to seal the car seat cushions during cleaning. (See [reference needed]) Figures 1-3 A baffle 4 is fixedly installed at the opening of the support shell 21. The baffle 4 is made of soft material with small gaps to ensure that debris does not fly during cleaning and to keep the interior of the support shell 21 relatively sealed. The baffle 4 is located above the transmission belt 312. When the transmission belt 312 moves the car seat cushion, the car seat cushion passes through the baffle 4 and enters the support shell 21. The baffle 4 then seals the support shell 21, thus preventing debris from flying during cleaning of the car seat cushion, reducing airborne particles, lowering the risk of inhalation, and improving the safety of production personnel.

[0033] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

Claims

1. A device for cleaning waste scraps in the production of car seat cushions, comprising a base (1), characterized in that: The base (1) is provided with a cleaning assembly (2) for cleaning the debris on the surface of the cushion, and the base (1) is provided with a vibration assembly (3) for loosening the debris on the surface of the cushion. The cleaning assembly (2) comprises a support shell (21) fixedly installed on the base (1) and open at both ends, a communication groove (22) is arranged on the support shell (21), a dust collection bin (23) with an inner cavity is communicated and installed on the support shell (21), a storage tank (24) is fixedly installed on the base (1), a fan (25) is communicated and installed on the storage tank (24), and a dust exhaust pipe (26) is communicated and installed on the fan (25), one end of the dust exhaust pipe (26) is communicated and installed on the dust collection bin (23).

2. A device for cleaning waste material from the production of automobile seat cushions according to claim 1, characterized in that: The support shell (21) is fixedly installed with a filter plate (27), a plurality of filter holes (271) are uniformly distributed on the filter plate (27), and the diameter of the filter holes (271) is greater than the size of the processed debris.

3. A device for cleaning waste material from the production of automobile seat cushions according to claim 1, characterized in that: The storage tank (24) is provided with a transparent window (28), and the storage tank (24) is provided with a tank door (29) for controlling the opening and closing of the storage tank (24).

4. A device for cleaning waste material from the production of automobile seat cushions according to claim 1, characterized in that: The vibration assembly (3) comprises a transmission assembly (31) for conveying the cushion and a vibration assembly (32) for supporting the transmission assembly (31) and vibrating it, the transmission assembly (31) comprises two groups of transmission shafts (311) rotatably installed on the base (1), the two groups of transmission shafts (311) are connected through a transmission belt (312), four groups of support blocks (313) are rotatably installed on the two groups of transmission shafts (311) and slidably installed on the base (1), and one of the support blocks (313) is fixedly installed with a motor (314) for driving the transmission shaft (311) to rotate.

5. A device for cleaning waste material from the production of automobile seat cushions according to claim 4, characterized in that: The vibration assembly (32) comprises a connecting shaft (321) fixedly installed on the support block (313), the base (1) is provided with a sliding groove (322) matched with the connecting shaft (321), the connecting shaft (321) is sleeved with a spring (323), and the spring (323) is fixedly installed between the support block (313) and the base (1).

6. A device for cleaning waste material from the production of automobile seat cushions according to claim 4, characterized in that: The support shell (21) is fixedly installed with a blocking pad (4) at the opening, and the blocking pad (4) is located above the transmission belt (312).

7. A device for cleaning waste material from the production of automobile seat cushions according to claim 4, characterized in that: One end of the base (1) is provided with a collection frame (5), and the collection frame (5) is located directly below one end of the transmission belt (312).

Images