Flat-die prefabricated stair die with combined bottom die
By designing a segmented, modular bottom mold and a fixed side mold, the problem that existing molds can only produce stairs of the same specifications is solved. This enables flexible combination and efficient use of the molds, adapting to different stair designs and improving the versatility and efficiency of the molds.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-02
- Publication Date
- 2026-03-31
AI Technical Summary
In the existing technology, prefabricated stair molds can only produce staircases with the same tread height, width, and number of steps, resulting in low mold utilization efficiency, serious waste of resources, and inability to adapt to the problem of inconsistent staircase steps caused by different floor heights in different buildings or different floors of the same building.
The bottom mold and fixed side mold adopt a segmented modular structure. Both the bottom mold and the fixed side mold are detachable and can be flexibly combined through fixing plates and fasteners to meet the prefabrication requirements of different staircase specifications.
It improves the versatility and applicability of molds, reduces installation and disassembly time, extends the service life of molds, reduces resource waste, and improves work efficiency and mold flatness.
Smart Images

Figure CN224060065U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to prefabricated stair mould technical field especially relates to a flat mould prefabricated stair mould with combined bottom mould. BACKGROUND
[0002] With the acceleration of urbanization, the limitations of traditional cast-in-place construction mode are increasingly prominent, and prefabricated assembly building technology emerges as the times require, and prefabricated stairs as an important part of assembly building can effectively shorten the construction period, reduce labor cost and improve the overall quality of building.
[0003] Chinese patent CN214725110U discloses a stair mould, including end mould, back plate mould, bottom mould and step mould, the bottom mould is fixed on the fixed seat, one side of the step mould is fixed on the bottom mould, the back plate mould is slidably connected with the fixed seat, the step mould is oppositely arranged with the back plate mould, the back plate mould includes at least one section of the blocking edge mould and the first lap joint surface upper edge mould and the first lap joint surface lower edge mould which are detachably connected at both ends of the blocking edge mould, the step mould includes at least one section of the ladder section mould and the second lap joint surface upper edge mould and the second lap joint surface lower edge mould which are detachably connected at both ends of the ladder section mould, the end mould at the upper end of the stair mould is connected with the first lap joint surface upper edge mould and the second lap joint surface upper edge mould, and the end mould at the lower end of the stair mould is connected with the first lap joint surface lower edge mould and the second lap joint surface lower edge mould, the step and the lap joint surface are designed in sections, the mould is partially universalized to reduce the mould cost, and in addition, the back plate mould and the step film of the stair mould are split, and the stair design of different sizes can be more applicable.
[0004] However, the bottom mould is not segmented, and only prefabricated stairs with the same step height, width and number of steps can be produced in common mould, and stairs with the same step height and width but different number of steps cannot be prefabricated in common mould, and different buildings or different floors of the same building in prefabricated public buildings have different floor heights, resulting in inconsistent number of steps, more specifications of stairs, and less number of each specification of stairs, which cannot be produced in common mould, reduces the utilization efficiency of the mould, and in extreme cases, a set of stair mould may only produce one stair, causing great resource waste. UTILITY MODEL CONTENTS
[0005] The utility model aims at the deficiency of prior art, provides a kind of flat mould prefabricated stair mould with combined bottom mould, by being set into segmented combined structure with bottom mould and fixed edge mould, the function that stair with the same step height and width but different number of steps can be prefabricated in common mould is realized, the problem that prefabricated stairs with the same step height, width and number of steps can only be produced in common mould in prior art is solved.
[0006] To achieve the above object, the utility model provides the following technical scheme:
[0007] The utility model provides a flat die prefabricated stair mould with combined bottom die, which comprises a base and a bottom die arranged above the base, and further comprises a fixed side die arranged on both sides of the bottom die, a front end cover arranged at one end of the bottom die and a rear end cover arranged at the other end of the bottom die, wherein the bottom die and the fixed side die are connected in a detachable sectional combined mode.
[0008] Preferably, the bottom die comprises a first section arranged at one end of the fixed side die and a last section arranged at the opposite side of the first section, and the first section and the last section are fixedly connected through a plurality of fixing assemblies.
[0009] Preferably, the fixing assembly comprises a fixing plate for connecting the first section and the last section and a plurality of first fasteners arranged on the fixing plate.
[0010] Preferably, the fixed side die comprises a preliminary section matched with the first section and a tail section arranged at the opposite side of the preliminary section and matched with the last section, and the preliminary section and the tail section are fixedly connected through a connecting assembly.
[0011] Preferably, the connecting assembly comprises a connecting plate for connecting the preliminary section and the tail section and a plurality of second fasteners arranged on the connecting plate.
[0012] Preferably, the bottom die further comprises an intermediate section arranged between the first section and the last section.
[0013] Preferably, the first section and the intermediate section and the intermediate section and the last section are fixedly connected through the fixing assembly.
[0014] Preferably, the fixed side die further comprises an intermediate section arranged between the preliminary section and the tail section.
[0015] Preferably, the preliminary section and the intermediate section and the intermediate section and the tail section are fixedly connected through the connecting assembly.
[0016] Preferably, the front end cover and the rear end cover are fixedly connected with the end portions of the fixed side die, respectively.
[0017] The utility model has the advantages that:
[0018] (1) The bottom die and the fixed side die are arranged in a two-section or three-section mode, so that the size and shape of the mould can be adjusted to adapt to the prefabrication requirements of stairs of different specifications, improve the versatility of the mould, and the sectional combined mould is more flexible to assemble and disassemble, thereby reducing the assembly and disassembly time of the mould.
[0019] (2) The utility model discloses a fixing form of fixed plate plus bolt is fixed to the connecting place of multistage mould, can guarantee that the connecting place does not appear the problem such as protrusion, crack, thereby guarantee the flatness of the stair section whole that the stair section that processes comes out, meet the use demand, and the installation of fixed plate makes the whole mould can bear greater load, ensure that the mould does not deform or break in the pouring process, prolong the service life of mould.
[0020] In conclusion, the utility model has the advantages of high universality, wide application range, high work efficiency, long service life, simple structure and convenient disassembly and assembly. BRIEF DESCRIPTION OF DRAWINGS
[0021] Fig. 1 It is the overall structure schematic drawing of the utility model embodiment one;
[0022] Fig. 2 It is the installation schematic of the bottom mould of the utility model embodiment one;
[0023] Fig. 3 It is the installation drawing of the fixed side mould of the utility model embodiment one;
[0024] Fig. 4 It is the overall structure schematic drawing of the utility model embodiment two;
[0025] Fig. 5 It is the installation schematic of the bottom mould of the utility model embodiment two;
[0026] Fig. 6 It is the component exploded view of the fixed side mould of the utility model embodiment two. DETAILED DESCRIPTION
[0027] The technical scheme in the utility model embodiments will be described clearly and completely below in conjunction with the drawings in the utility model embodiments, obviously, the described embodiments are only a part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by the person skilled in the art without creative labor are within the protection scope of the utility model.
[0028] In the description of this utility model, it should be understood that the terms "center," "longitudinal," "lateral," "length," "width," "thickness," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "clockwise," and "counterclockwise," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or component referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, a feature defined with "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this utility model, "a plurality of" means two or more, unless otherwise explicitly specified.
[0029] Example 1
[0030] like Figs. 1-3 As shown, this embodiment provides a flat precast stair mold with a combined bottom mold, including: a base 1 and a bottom mold 2 disposed above the base 1, and further including: fixed side molds 3 disposed on both sides of the bottom mold 2, a front end cover 4 disposed at one end of the bottom mold 2 and a rear end cover 5 disposed at the other end of the bottom mold 2. The bottom mold 2 and the fixed side molds 3 are both detachable segmented combined connection structures, which facilitates the adjustment of mold size and shape, adapts to the precast stair requirements of different specifications, and improves the versatility of the mold.
[0031] The bottom mold 2 includes a first section 21 disposed at one end of the fixed side mold 3 and a last section 22 disposed on the opposite side of the first section 21. The first section 21 and the last section 22 are fixedly connected by a plurality of fixing components 23.
[0032] Meanwhile, the fixing component 23 includes: a fixing plate 231 for connecting the first segment 21 and the last segment 22, and a plurality of first fasteners 232 disposed on the fixing plate 231.
[0033] The fixing plate 231 increases the stress-bearing area at the connection between two adjacent bottom mold sections 2, enabling the entire mold to withstand a larger load, ensuring that the mold does not deform or break during the casting process, and extending the service life of the mold.
[0034] In this embodiment, the fixed side mold 3 includes: an initial segment 31 adapted to the first segment 21 and a tail segment 32 disposed on the opposite side of the initial segment 31 and adapted to the last segment 22, wherein the initial segment 31 and the tail segment 32 are fixedly connected by a connecting component 33.
[0035] In this embodiment, the connecting component 33 includes: a connecting plate 331 for connecting the initial segment 31 and the tail segment 32, and a plurality of second fasteners 332 disposed on the connecting plate 331. The first fastener 232 and the second fastener 332 can both preferably be bolts, which have simple structure, are easy to disassemble and assemble, and have low cost.
[0036] In this embodiment, the connecting plate 331 increases the stress-bearing area at the connection between two adjacent fixed side molds 3, enabling the entire mold to withstand a larger load, ensuring that the mold does not deform or break during the casting process, and extending the service life of the mold.
[0037] In this embodiment, a two-section combined structure is adopted, namely, the left and right bottom molds 2 and the fixed side molds 3, which can produce stairs with fewer steps.
[0038] In this embodiment, the segmented modular mold can be disassembled into smaller parts for transportation and storage, reducing transportation costs and storage space.
[0039] Of course, the assembly and disassembly of segmented modular molds are more flexible, reducing the time required for mold installation and disassembly. At the same time, this structure allows for the quick replacement of damaged or worn parts, reducing maintenance and downtime, thereby improving work efficiency.
[0040] In addition, the front cover 4 and the rear cover 5 are fixedly connected to the ends of the fixed side mold 3, which further ensures the stability and firmness of the fixed side mold 3, and prevents protrusions or cracks, thus ensuring the flatness of the staircase surface.
[0041] Example 2
[0042] like Figs. 4-6 As shown, components that are the same as or corresponding to those in Embodiment 1 are referred to using the same reference numerals as in Embodiment 1. For simplicity, only the differences from Embodiment 1 are described below. The difference between Embodiment 2 and Embodiment 1 is as follows:
[0043] The bottom mold 2 also includes an intermediate section 24 disposed between the first section 21 and the last section 22.
[0044] The first section 21 and the middle section 24, and the middle section 24 and the last section 22 are all fixedly connected by the fixing component 23. The fixing plate 231 can ensure that there are no protrusions or cracks at the connection, thereby ensuring the flatness of the two sides of the processed stair section.
[0045] Meanwhile, the fixed side mold 3 further comprises a middle section 34 arranged between the initial section 31 and the tail section 32, the initial section 31 and the middle section 34 are fixedly connected through the connecting assembly 33, and the tail section 32 and the middle section 34 are fixedly connected through the connecting assembly 33, the connecting plate 331 can ensure that the connection part is free of protrusions, cracks and other problems, thereby ensuring the flatness of the bottom surface of the processed stair section.
[0046] Of course, the three-section combined structure, i.e. the left-middle-right three-section bottom mold 2 and the fixed side mold 3 can be used to produce a stair with more steps.
[0047] In addition, the middle section 24 is arranged corresponding to the middle section 34, and the two are matched, and the middle section 24 and the middle section 34 can be provided with multiple groups, and then combined correspondingly to form a four-section combined structure, etc., and can be designed to have one or more step widths according to different step numbers, so as to meet the pouring requirements of different step number difference stairs, and have wide application range.
[0048] The above only describes the preferred embodiments of the present application, and is not intended to limit the present application, and any modification, equivalent replacement and improvement made within the spirit and principle of the present application shall be included in the protection scope of the present application.
Claims
1. A flat die precast stair form with a combination sill, comprising: The base and the bottom mold arranged above the base are characterized in further comprising: fixed side molds arranged on both sides of the bottom mold, a front end cover arranged at one end of the bottom mold, and a rear end cover arranged at the other end of the bottom mold, wherein the bottom mold and the fixed side molds are detachable and connected in a sectional combination mode.
2. A flat die prefabricated stair mold with combined base die according to claim 1, characterized in that, The bottom mold comprises a first section arranged at one end of the fixed side mold and a last section arranged at the opposite side of the first section, and the first section and the last section are fixedly connected through a plurality of fixed components.
3. A flat die precast stair mold with a combined base die according to claim 2, characterized in that, The fixed components comprise a fixed plate for connecting the first section and the last section and a plurality of first fasteners arranged on the fixed plate.
4. A flat die precast stair mold with a combined base die according to claim 2, characterized in that, The fixed side mold comprises a primary section matched with the first section and a tail section arranged at the opposite side of the primary section and matched with the last section, and the primary section and the tail section are fixedly connected through a connecting component.
5. A flat die precast stair mold with a combined base die according to claim 4, characterized in that, The connecting component comprises a connecting plate for connecting the primary section and the tail section and a plurality of second fasteners arranged on the connecting plate.
6. A flat die stair precast mould with combined base die according to claim 2, characterized in that, The bottom mold further comprises an intermediate section arranged between the first section and the last section.
7. A flat die prefabricated stair mold with combined base die according to claim 6, characterized in that, The first section and the intermediate section and the intermediate section and the last section are fixedly connected through the fixed components.
8. A flat die precast stair mold with a combined base die according to claim 4, characterized in that, The fixed side mold further comprises an intermediate section arranged between the primary section and the tail section.
9. A flat die precast stair mold with a combined base die according to claim 8, characterized in that, The primary section and the intermediate section and the intermediate section and the tail section are fixedly connected through the connecting component.
10. A flat die precast stair mold with a combined base die according to claim 1, characterized in that, The front end cover and the rear end cover are fixedly connected with the end portions of the fixed side mold respectively.
Citation Information
Patent Citations
Stair mold
CN214725110U