Full-automatic circulation system for brick maintenance

Abstract

The utility model relates to a full-automatic circulation system for brick curing, which comprises a curing kiln, a plurality of child-mother cars and a plurality of curing frames, the plurality of child-mother cars are respectively and movably arranged at the input position and the output position of the curing kiln, the plurality of curing frames are arranged in the curing kiln, and a transition storage area is arranged in the curing kiln. According to the full-automatic circulation system for brick curing, during curing, curing frames filled with green bricks are transferred and placed in the first curing area through the first area child-mother vehicle at the input position of the curing kiln, the first curing area is fully placed, and then the curing frames are placed on the transition storage area through the first area child-mother vehicle; the first-area child-mother vehicle and the second-area child-mother vehicle at the output position of the curing kiln can successively take out green bricks required to be cured, and the first-area child-mother vehicle and the second-area child-mother vehicle at the input position of the curing kiln are mutually independent and do not influence each other; and the transfer efficiency is improved.

Description

Technical Field

[0001] This utility model belongs to the field of curing kiln transfer technology, specifically relating to a fully automatic transfer system for brick curing. Background Technology

[0002] Non-fired bricks are formed by pressing with brick-making equipment. Specifically, the mixed raw material is injected into the lower mold, then the upper mold is lowered and closed while a certain amount of vibration is applied. The brick blank is pressed into shape. After demolding, the brick blank needs to be transferred to a curing kiln for a certain curing time. During the curing process, the brick blank gradually builds up structural strength and forms the final non-fired brick product.

[0003] As the production scale of non-fired bricks increases, higher and higher requirements are placed on the capacity of curing kilns to hold brick blanks. However, existing curing kilns usually have only one inlet and outlet and use a single mother-daughter machine for transfer and transportation, which is relatively inefficient. Utility Model Content

[0004] In view of the shortcomings of the existing technology, the technical problem to be solved by this utility model is to provide a fully automatic brick masonry curing transfer system that can accelerate the transfer efficiency.

[0005] To solve the above-mentioned technical problems, the technical solution adopted by this utility model is: a fully automatic brick curing and circulation system, including a curing kiln, multiple mother-and-child carts and multiple curing frames. The multiple mother-and-child carts are respectively moved and placed at the input and output of the curing kiln. The multiple curing frames are placed inside the curing kiln. The curing kiln is provided with a transition storage area. The curing kiln is divided into a first curing area and a second curing area with the transition storage area as the central axis. The multiple mother-and-child carts are divided into two groups with the transition storage area as the central axis to form a first area mother-and-child cart and a second area mother-and-child cart.

[0006] The number of mother and child vehicles is four. Each mother and child vehicle includes a mother vehicle and a child vehicle. The child vehicle is moved and placed on the mother vehicle. Each child vehicle includes a drive vehicle, a lifting assembly, and a support frame. The lifting assembly is installed on the drive vehicle, and the support frame is installed on the drive end of the lifting assembly.

[0007] The curing frame is a double-layer curing frame. The top of the support frame is equipped with a supporting component for supporting the top of the double-layer curing frame. The supporting component includes a mounting frame, a servo cylinder and a clamping frame. The mounting frame is installed on the top of the support frame. The servo cylinder is rotatably installed inside the mounting frame. The clamping frame is movably installed below the mounting frame. One side of the clamping frame is rotatably connected to the drive end of the servo cylinder.

[0008] A rubber pad is installed below the clamping frame, and a blocking plate is installed on the side of the clamping frame away from the servo cylinder.

[0009] The mother car is equipped with a push-and-correction assembly on each of the symmetrical sides of the daughter car. The push-and-correction assembly includes a fixed frame, a push cylinder, and a correction plate. The fixed frame is fixedly installed on the mother car, the push cylinder is installed on the fixed frame, and the correction plate is movably installed on the fixed frame and connected to the output end of the push cylinder.

[0010] The drive vehicle is equipped with a stop cylinder, and a stop component is installed at the output end of the stop cylinder. The stop component is rotatably connected to the drive vehicle.

[0011] An elastic pad is installed on the abutting surface of the abutting member.

[0012] Compared with the prior art, the present invention has the following beneficial effects:

[0013] This utility model discloses a fully automated brick curing transfer system. During curing, the first area mother-and-daughter cart at the curing kiln input transfers curing racks filled with brick blanks to the first curing area, filling the first curing area first. Then, the first area mother-and-daughter cart places the curing racks on a transition storage area, and then the second area mother-and-daughter cart transfers the curing racks to the second curing area for storage, increasing the storage capacity. The first and second area mother-and-daughter carts at the curing kiln output can successively remove the brick blanks needed for curing, operating independently from the first and second area mother-and-daughter carts at the curing kiln input, thus accelerating the transfer efficiency. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the fully automated brick curing system of this utility model;

[0015] Figure 2 This is a schematic diagram of the structure of the curing kiln of this utility model;

[0016] Figure 3 This is a schematic diagram of the structure of the mother-daughter vehicle of this utility model;

[0017] Figure 4 This is a schematic diagram of the structure of the vehicle of this utility model;

[0018] Figure 5 This is a schematic diagram of the structure of the abutment component of this utility model;

[0019] Figure 6 This is a schematic diagram of the structure of the push-and-correct component of this utility model;

[0020] Figure 7 This is a top view of the drive vehicle of this utility model;

[0021] Figure 8 This is an enlarged structural schematic diagram of the top-loading cylinder of this utility model.

[0022] The markings in the diagram are: 1. Curing kiln; 2. Mother and daughter cars; 3. Curing frame; 4. Transition storage area; 5. Mother car; 6. Daughter car; 7. Drive car; 8. Lifting assembly; 9. Support frame; 10. Top-support assembly; 11. Mounting frame; 12. Servo electric cylinder; 13. Clamping frame; 14. Rubber; 15. Baffle plate; 16. Top-pushing and straightening assembly; 17. Fixing frame; 18. Pushing cylinder; 19. Correction plate; 20. Top-support cylinder; 21. Top-support component; 22. Elastic pad. Detailed Implementation

[0023] To make the above-mentioned features and advantages of this utility model more apparent and understandable, specific embodiments are described below in conjunction with the accompanying drawings for detailed explanation.

[0024] like Figures 1-8 As shown, this embodiment provides a fully automated brick curing system, including a curing kiln 1, multiple mother-daughter carts 2, and multiple curing racks 3. The multiple mother-daughter carts 2 are respectively moved and placed at the input and output of the curing kiln 1. The multiple curing racks 3 are placed inside the curing kiln 1. The curing kiln 1 is provided with a transition storage area 4. The curing kiln 1 is divided into a first curing area and a second curing area with the transition storage area 4 as the central axis. The multiple mother-daughter carts 2 are divided into two groups with the transition storage area 4 as the central axis, forming a first area mother-daughter cart 2 and a second area mother-daughter cart 2. During curing, the curing racks 3 filled with brick blanks are transferred to the first curing area via the first area mother-daughter cart 2 at the input of curing kiln 1. The first curing area is filled first, and then the curing racks 3 are placed on the transition storage area 4 via the first area mother-daughter cart 2. Then, the curing racks 3 are transferred to the second curing area via the second area mother-daughter cart 2 for storage, increasing the storage capacity. Meanwhile, the first area mother-daughter cart 2 and the second area mother-daughter cart 2 at the output of curing kiln 1 can successively take out the brick blanks to be cured. They are independent of each other and do not affect each other, thus accelerating the transfer efficiency.

[0025] Furthermore, there are four mother-daughter carts 2, each consisting of a mother cart 5 and a daughter cart 6. The daughter cart 6 is moved and placed on the mother cart 5. The daughter cart 6 includes a drive vehicle 7, a lifting assembly 8, and a support frame 9. The lifting assembly 8 is mounted on the drive vehicle 7, and the support frame 9 is mounted on the drive end of the lifting assembly 8. The drive vehicle 7 moves out, causing the support frame 9 to be positioned below the maintenance frame 3. Then, the lifting assembly 8 drives the support frame 9 to lift the maintenance frame 3. The drive vehicle 7 then retracts and is placed on the mother cart 5. Simultaneously, the lifting assembly 8 drives the support frame 9 to descend and reset. Finally, the support frame 9 is transferred via the mother cart 5.

[0026] Furthermore, the curing frame 3 is a double-layer curing frame 3. A supporting component 10 for supporting the top of the double-layer curing frame 3 is installed on the top of the supporting frame 9. The supporting component 10 includes a mounting frame 11, a servo cylinder 12, and a clamping frame 13. The mounting frame 11 is installed on the top of the supporting frame 9, the servo cylinder 12 is rotatably installed inside the mounting frame 11, and the clamping frame 13 is movably installed below the mounting frame 11. One side of the clamping frame 13 is rotatably connected to the drive end of the servo cylinder 12. The double-layer curing frame 3 can store more brick blanks, and the clamping frame 13 can be lowered and moved by the servo cylinder 12. The clamping frame 13 lowers and supports the top of the curing frame 3, thereby clamping and fixing the curing frame 3 in conjunction with the bottom of the supporting frame 9. Specifically, a rubber 14 is installed below the clamping frame 13, and a baffle plate 15 is installed on the side of the clamping frame 13 away from the servo cylinder 12. The curing frame 3 is protected by rubber pads 14 to prevent the clamping frame 13 from excessively clamping and damaging the curing frame 3. After the clamping frame 13 abuts against the curing frame 3, the baffle plate 15 will block one side of the curing frame 3, thereby protecting one side of the curing frame 3 from shaking and tilting.

[0027] Furthermore, the mother car 5 is equipped with jacking and straightening components 16 on both symmetrical sides of the daughter car 6. Each jacking and straightening component 16 includes a fixed frame 17, a pushing cylinder 18, and a straightening plate 19. The fixed frame 17 is fixedly installed on the mother car 5, the pushing cylinder 18 is installed on the fixed frame 17, and the straightening plate 19 is movably installed on the fixed frame 17 and connected to the output end of the pushing cylinder 18. When the daughter car 6 receives the maintenance frame 3, both jacking and straightening components 16 are driven simultaneously. The pushing cylinder 18 drives the straightening plate 19 to move towards the daughter car 6, thereby straightening the position of the maintenance frame 3 and preventing it from shifting to the left or right. Otherwise, the maintenance frame 3 will be misplaced during subsequent placement, affecting the subsequent placement of the maintenance frame 3.

[0028] Furthermore, the drive vehicle 7 is equipped with a jacking cylinder 20, and a jacking component 21 is installed at the output end of the jacking cylinder 20. The jacking component 21 is rotatably connected to the drive vehicle 7. Specifically, an elastic pad 22 is installed on the jacking surface of the jacking component 21. After the maintenance frame 3 is aligned, the jacking cylinder 20 pushes the jacking component 21, causing the jacking component 21 to rotate around the connection end with the drive vehicle 7, thereby driving the elastic pad 22 to abut against the maintenance frame 3, clamping and fixing the maintenance frame 3.

[0029] The foregoing has shown and described the basic principles and main features of this invention, as well as its advantages. Those skilled in the art should understand that this invention is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this invention. Various changes and modifications can be made to this invention without departing from its spirit and scope. All such changes and modifications fall within the scope of this invention as defined by the appended claims and their equivalents.

Claims

1. A fully automated brick curing flow-through system, characterized by: The application relates to a curing kiln, a plurality of child-mother vehicles and a plurality of curing racks, the plurality of child-mother vehicles are respectively arranged at input and output positions of the curing kiln, the plurality of curing racks are arranged in the curing kiln, a transition storage area is arranged in the curing kiln, the curing kiln is divided into a first curing area and a second curing area with the transition storage area as a middle axis, and the plurality of child-mother vehicles are divided into two groups to form first area child-mother vehicles and second area child-mother vehicles with the transition storage area as the middle axis.

2. The fully automated brick curing flow-through system of claim 1, wherein: The number of the child-mother vehicles is four, the child-mother vehicle comprises a mother vehicle and a child vehicle, the child vehicle is arranged on the mother vehicle, the child vehicle comprises a driving vehicle, a lifting assembly and a bearing rack, the lifting assembly is installed on the driving vehicle, and the bearing rack is installed on a driving end of the lifting assembly.

3. The fully automated brick curing flow-through system of claim 2, wherein: The curing rack is a double-layer curing rack, a top portion of the bearing rack is provided with a abutting component for abutting against a top portion of the double-layer curing rack, the abutting component comprises a mounting rack, a servo cylinder and a clamping rack, the mounting rack is installed on the top portion of the bearing rack, the servo cylinder is rotatably installed in the mounting rack, the clamping rack is movably installed below the mounting rack, and one side of the clamping rack is rotatably connected with a driving end of the servo cylinder.

4. The fully automated brick curing flow-through system of claim 3, wherein: Rubber is installed below the clamping rack, and a blocking plate is installed on a side of the clamping rack away from the servo cylinder.

5. The fully automated brick curing flow-through system of claim 2, wherein: The mother vehicle is provided with a pushing correction component on the symmetric two sides of the child vehicle, the pushing correction component comprises a fixing rack, a pushing cylinder and a correction plate, the fixing rack is fixedly installed on the mother vehicle, the pushing cylinder is installed on the fixing rack, and the correction plate is movably installed on the fixing rack and connected with an output end of the pushing cylinder.

6. A fully automated brick curing flow-through system according to claim 5, wherein: The driving vehicle is provided with an abutting cylinder, an abutting piece is installed on an output end of the abutting cylinder, and the abutting piece is rotatably arranged on the driving vehicle.

7. A fully automated brick curing flow-through system as claimed in claim 6, wherein: An elastic pad is installed on an abutting surface of the abutting piece.

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