Convenient-to-replace gas cap structure for mold
By designing a quick-release component and a cushioning pad for the air-jack structure, the problem of cumbersome replacement of traditional air-jack structures is solved, enabling rapid replacement of the air-jack core, improving production efficiency and service life, and ensuring airtightness.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-15
- Publication Date
- 2026-03-31
AI Technical Summary
Traditional air-jacking structures require disassembling the entire device when replacing the air-jacking core, which is cumbersome and time-consuming, affecting production efficiency.
The design incorporates quick-release components, including elastic snap-locking parts and a cushioning pad, enabling rapid installation and removal of the gas spring core. The cushioning pad prevents rigid impacts, and a sealing ring between the locking parts and the gas spring core ensures airtightness.
It simplifies the replacement process of the air jack core, improves maintenance and production efficiency, extends service life, and ensures the stability and reliability of the air jack structure.
Smart Images

Figure CN224060239U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of air ejector, especially a convenient-to-replace air ejector structure for mould. BACKGROUND
[0002] The main reason for installing the air ejector structure on the mould is that it utilizes air valve control, generates expansion force through air compression, makes the product instantaneously fall off the mould, achieves the effect of automation, is suitable for deep and closed vacuum state, and the product surface area is large and not easy to fall off, the application of the air ejector structure eliminates the complicated process in the design and manufacturing process of the ejector pin, and resolves the multiple fault nature of the ejector pin injection, which is a new breakthrough in the mould manufacturing industry, however, the air ejector structure also has certain defects, the traditional air ejector structure usually needs to disassemble the whole air ejector device when replacing the air ejector core, the operation is complicated and time-consuming, and the production efficiency is affected. SUMMARY
[0003] The utility model discloses a convenient-to-replace air ejector structure for mould, through the design quick release assembly, quick release assembly includes at least one locking piece fixed in the other end of the body through the elastic buckle, realizes the quick installation and disassembly of air ejector core, the design of elastic buckle makes locking piece can be quickly disassembled, thereby simplifying the step of replacing air ejector core, the setting of buffer pad effectively prevents the rigid collision of air ejector core and locking piece when resetting under the action of spring, protects air ejector core and locking piece, prolongs the service life.
[0004] To achieve the above object, the utility model adopts the following technical scheme:
[0005] A convenient-to-replace air ejector structure for mould, including body and air ejector core that are arranged in the inside of one end of the body through spring, the other end of the body is equipped with quick release assembly, the quick release assembly is used to realize the quick installation and disassembly of air ejector core, the quick release assembly includes at least one locking piece fixed in the inside of the other end of the body through elastic buckle and buffer pad arranged between locking piece and air ejector core, the elastic buckle is used to realize the quick disassembly of locking piece, the buffer pad is used to prevent the rigid collision of air ejector core and locking piece when resetting under the action of spring, a flow pipe is arranged on the locking piece, the flow pipe is used to connect external air compressor, a control valve is arranged at the connection of the flow pipe and air compressor, and the control valve is used to adjust air pressure.
[0006] One side of the locking piece is provided with a groove, and the buffer pad is arranged in the groove.
[0007] The outer surface of the other end of the locking piece is provided with at least one first sealing groove, and a first sealing ring is arranged in the first sealing groove, and the first sealing ring is used to ensure the air tightness between the locking piece and the body.
[0008] A second through hole is formed on the locking member, and the second through hole is tightly connected with one end of the flow pipe.
[0009] A limiting groove is arranged on the other end of the body near the inner side of the opening, and the limiting groove is connected with the elastic buckle.
[0010] A cavity is arranged in the body, the spring, the air ejector core, the buffer pad and the locking member are sequentially arranged in the cavity, one end of the cavity is provided with a first through hole, and the air ejector core is provided with an extension end, and the extension end is arranged in the first through hole.
[0011] A textured part is arranged on the surface of the extension end of the air ejector core, and the textured part is used to enhance the friction between the extension end and the through hole member.
[0012] At least one second sealing groove is arranged on the air ejector core near the spring connection, a second sealing ring is arranged in the second sealing groove, and the second sealing ring is used to ensure the air tightness between the body and the air ejector core.
[0013] The utility model has the advantages that:
[0014] 1. Through the quick release assembly, the cooperation of the elastic buckle and the locking member makes the installation and dismounting process of the air ejector core simple and fast, significantly reduces the time required for replacing the air ejector core, reduces the operation difficulty, and improves the maintenance efficiency of the mold and the overall production efficiency.
[0015] 2. The buffer pad effectively avoids the rigid collision between the air ejector core and the locking member when the air ejector core is quickly reset under the action of the spring, reduces the wear and damage of the parts, and prolongs the service life of the air ejector structure and the mold.
[0016] 3. The first sealing ring on the locking member and the second sealing ring on the air ejector core together ensure the air tightness of the mold, prevent gas leakage, and ensure the stability and reliability of the air ejector structure. DRAWINGS
[0017] Figure 1 is the perspective view of the utility model.
[0018] Figure 2 is the sectional view of the utility model.
[0019] Figure 3 is the sectional view of the body, the air ejector core and the locking member of the utility model.
[0020] Explanation of reference numerals:
[0021] 1-body, 10-cavity, 11-limiting slot, 12-step, 13-first through hole, 2-spring, 3-air top core, 30-telescopic end, 300-texture part, 301-second sealing groove, 302-second sealing ring, 4-quick release assembly, 40-elastic buckle, 41-locking piece, 42-flow tube, 43-control valve, 410-groove, 411-first sealing ring, 412-second through hole, 413-first sealing groove, 5-cushion, 6-mounting seat. DETAILED DESCRIPTION
[0022] The utility model makes further explanation in connection with the following description of the drawings:
[0023] As Figures 1-3 shown, the utility model relates to a mould with air top structure convenient to replace, including body 1 and through spring 2 in the inside of one end of body 1 air top core 3, the other end of body 1 is equipped with quick release assembly 4, this quick release assembly 4 is used to realize the quick installation and disassembly of air top core 3, this quick release assembly 4 includes at least one locking piece 41 fixed in the inside of the other end of body 1 through elastic buckle 40 and is equipped with the cushion 5 between locking piece 41 and air top core 3, the elastic buckle 40 is used to realize the quick disassembly of locking piece 41, the cushion 5 is used to prevent air top core 3 from rigid collision with locking piece 41 when resetting under the action of spring 2, a flow tube 42 is arranged on locking piece 41, the flow tube 42 is used to connect external air compressor, the connecting place of flow tube 42 and air compressor is equipped with a control valve 43, and the control valve 43 is used to adjust air pressure.
[0024] As Figures 1-3 shown, one side of locking piece 41 is provided with groove 410, and the cushion 5 is arranged in the groove 410, the thickness of the cushion 5 is greater than the depth of the groove 410, and the aperture of the groove 410 is slightly larger than the aperture of the cavity 10 arranged on the body 1, so that when the locking piece 41 is buckled in the body 1, the cushion 5 can be tightly attached in the groove 410.
[0025] As Figures 1-3 shown, the other end of locking piece 41 is provided with at least one first sealing groove 413, and a first sealing ring 411 is arranged in the first sealing groove 413, and the first sealing ring 411 is used to ensure the air tightness between the locking piece 41 and the body 1.
[0026] As Figures 1-3 shown, a second through hole 412 is formed in the locking piece 41, and the second through hole 412 is tightly connected with one end of the flow tube 42.
[0027] As Figures 1-3As shown, a limiting groove 11 is provided on the inner side of the other end of the body 1 near the opening. The limiting groove 11 is connected to the elastic buckle 40. The elastic buckle 40 is used to prevent the locking member 41 from being squeezed out of the body 1 by air pressure during the lifting process.
[0028] like Figures 1-3 As shown, the main body 1 has a cavity 10 inside, and the spring 2, air core 3, buffer pad 5 and locking member 41 are arranged in sequence in the cavity 10. A first through hole 13 is provided at one end of the cavity 10, and the air core 3 is provided with a telescopic end 30, which is provided in the first through hole 13.
[0029] Furthermore, a step 12 is formed in the cavity 10 within the body 1 at the junction of the air spring core 3 and the locking member 41. This step 12, in conjunction with the elastic buckle 40, keeps the locking member 41 fixed.
[0030] like Figures 1-3 As shown, the surface of the telescopic end 30 of the air crown core 3 is provided with a textured part 300, which is used to enhance the friction between the telescopic end 30 and the through hole.
[0031] Furthermore, when the telescopic end 30 extends through the first through hole 13, the reaction force of the spring 2 causes uneven force on the end face of the air ejector core 3 when it is ejected, which may lead to rotation. Therefore, increasing the surface texture of the telescopic end 30 helps to reduce the rotation of the air ejector core 3 when it is ejected, thereby avoiding damage to the molded parts on the mold due to the rotation of the air ejector core 3.
[0032] like Figures 1-3 As shown, at least one second sealing groove 301 is provided on the air core 3 near the connection of the spring 2. A second sealing ring 302 is provided in the second sealing groove 301. The second sealing ring 302 is used to ensure the airtightness between the body 1 and the air core 3. The second sealing ring 302 is usually made of wear-resistant and corrosion-resistant plastic material, which has high sealing performance and can fit tightly between the body 1 and the air core 3 to form a reliable sealing barrier.
[0033] Furthermore, when the air ejector core 3 is in the retracted state, its end face remains horizontal with the top surface of the body 1. When the mold is installed with this air ejector structure, a mounting seat 6 is fitted on the outer surface of the body, and the air ejector structure is fixedly connected to the mold through this mounting seat 6.
[0034] Assembly and working principle: firstly, the spring 2 is sleeved in the cavity 10 of the body 1, secondly, the second sealing ring 302 is sleeved in the second sealing groove 301 of the air top core 3, the telescopic end 30 of the air top core 3 is pressed into the cavity 10 of the body, so that the telescopic end 30 extends out of the first through hole 13, secondly, the first sealing ring 411 is sleeved in the first sealing groove 413 of the locking piece, the flow pipe 42 and the control valve 43 are installed through the second through hole 412 of the locking piece 41, the buffer pad 5 is arranged in the groove 410 of the locking piece 41, the end of the locking piece provided with the buffer pad 5 is pressed into the cavity 10 of the body 1 until the step 12 of the body is abutted, then the elastic buckle 40 is buckled into the limiting groove 11 of the body 1, the assembly of the air top structure is completed, when the air top structure is used in cooperation with the mold, the flow pipe 42 is communicated with the air compressor, when the product needs to be demolded, the air compressor is started, the air pressure acts on the air top core 3, the air top core 3 is pushed out along the first through hole 13, the product is separated from the mold, and the demolding is completed, at this time, the spring 2 is compressed, the air compressor is closed, the control valve 43 is opened for pressure relief, and the air top core 3 is retracted to the original position under the rebound force of the spring 2.
[0035] The above is only the preferred embodiment of the utility model, and does not limit the scope of the utility model, so equivalent changes or decorations made by ordinary engineering technicians to the structure, features and principles of the utility model without departing from the design spirit of the utility model should fall within the protection scope of the utility model.
Claims
1. A gas knockout structure for a mold, which is easily replaced, comprising a body and a gas knockout core provided inside one end of the body by a spring, characterized in that: The other end of the body is provided with a quick release assembly for quick installation and disassembly of the air top core. The quick release assembly comprises at least one locking member fixed to the inner side of the other end of the body by an elastic buckle, a buffer pad provided between the locking member and the air top core, the elastic buckle for quick disassembly of the locking member, the buffer pad for preventing rigid collision of the air top core with the locking member when the air top core is reset under the action of the spring, a flow-through pipe provided on the locking member for connecting an external air compressor, and a control valve provided at the connection of the flow-through pipe and the air compressor for adjusting air pressure.
2. A gas knockout structure for a mold that is easily replaced according to claim 1, characterized in that: One side of the locking member is provided with a groove, and the buffer pad is arranged in the groove.
3. A gas knockout structure for a mold that is easily replaced according to claim 2, characterized in that: The outer surface of the other end of the locking member is provided with at least one first sealing groove, and a first sealing ring is arranged in the first sealing groove to ensure air tightness between the locking member and the body.
4. A gas knockout structure for a mold according to claim 1, wherein: A second through hole is formed in the locking member and is tightly connected with one end of the flow-through pipe.
5. A gas knockout structure for a mold for easy replacement according to claim 1, characterized in that: A limiting groove is arranged on the inner side of the other end of the body near the opening, and the limiting groove is connected with the elastic buckle.
6. A gas knockout structure for a mold for easy replacement according to claim 1, characterized in that: A cavity is arranged in the body, and the spring, the air top core, the buffer pad and the locking member are sequentially arranged in the cavity. One end of the cavity is provided with a first through hole, and the air top core is provided with an extension end which is arranged in the first through hole.
7. A gas knockout structure for a mold for easy replacement according to claim 6, characterized in that: The surface of the extension end of the air top core is provided with a textured part for enhancing the friction between the extension end and the through hole member.
8. A gas knockout structure for a mold for easy replacement according to claim 1, characterized in that: At least one second sealing groove is arranged on the air top core near the connection with the spring, and a second sealing ring is arranged in the second sealing groove to ensure air tightness between the body and the air top core.