Hotpot condiment soft package placing machine

Abstract

The utility model relates to the technical field of material conveying, in particular to a hotpot condiment soft package arranging machine which comprises a machine frame and two sets of overturning mechanisms arranged on the two opposite sides of the machine frame side by side, the machine frame is located above a chain plate of a freezer, and supporting arms are further arranged on the two opposite side walls of the machine frame. Each turnover mechanism comprises a driving part, a turnover shaft and a conveying belt, the driving parts are fixedly arranged on the rack, the power output ends of the driving parts are fixed to one ends of the turnover shafts, the turnover shafts penetrate through the supporting arms and are rotationally connected with the supporting arms, and the conveying belts are fixedly connected with the turnover shafts through fixing arms; a discharging gap is formed between the two sets of conveying belts, and the feeding ends of the two sets of conveying belts are connected with the discharging end of the feeding conveying line. According to the utility model, packaged hotpot condiment soft bags can fall onto the chain plate of the freezer in order at one time, so that automatic material placing is realized, the production efficiency is effectively improved, and the workload of workers is reduced.

Description

TECHNICAL FIELD

[0001] The utility model relates to material conveying technical field, concretely is a kind of hot pot material soft package material placing machine. BACKGROUND

[0002] The production and processing of hot pot material mainly include batching, material boiling, material loading, cooling, bagging and packaging and other processes, after hot pot material is boiled to a certain temperature, it needs to be packaged, then the soft package is transported to the freezer for freezing, so that the hot pot material is condensed into solid, to facilitate subsequent packaging and sales.

[0003] At present, when the soft package is transported from the feeding conveying line to the freezer, manual material placing is needed for the falling soft package, to ensure that the soft package enters the freezer regularly and orderly;However, the above operation process is low in efficiency, and increases the workload of workers. Based on this, the production line used in the factory is designed and reformed, a hot pot material soft package material placing machine is developed, which is arranged at the discharge end of the feeding conveying line, and the packaging bag can be neatly dropped onto the chain plate of the freezer at one time during discharging, to realize automatic material placing, effectively improve production efficiency and reduce the workload of workers. UTILITARY MODEL

[0004] The utility model provides a kind of hot pot material soft package material placing machine, can neatly drop onto the chain plate of the freezer at one time for the packaged hot pot material soft package, to realize automatic material placing, effectively improve production efficiency and reduce the workload of workers.

[0005] The present application provides the following technical solutions:

[0006] A kind of hot pot material soft package material placing machine, including rack and two groups of parallelly arranged turnover mechanisms arranged on the opposite sides of rack, rack is located above the chain plate of freezer, and support arm is also arranged on the opposite two side walls of rack;Each turnover mechanism includes driving part, turnover shaft and conveying belt, driving part is fixedly arranged on rack, and the power output end of driving part is fixed with one end of turnover shaft, and turnover shaft is rotatably connected with support arm by passing through support arm, and conveying belt is fixedly connected with turnover shaft by fixed arm;Discharge gap is arranged between two groups of conveying belts, and the discharge end of feeding conveying line is connected with the inlet end of two groups of conveying belts.

[0007] Technical principle: when using, the soft package on the feeding conveying line is transported to two groups of conveying belts, then the turnover shaft is driven to rotate by driving part, in turn drives two groups of conveying belts to reverse, and because discharge gap is arranged between two groups of conveying belts, when two groups of conveying belts reverse, the soft package on the conveying belt can be neatly discharged to the chain plate of freezer, to realize automatic material placing during discharging.

[0008] Advantages:

[0009] 1. Automatic material placement, improving production efficiency: Through the relative flipping design of the two sets of flipping mechanisms on the upper part of the frame, the soft packs are transferred from the feeding conveying line to the conveying belt, and then the flipping shaft is driven to rotate by the driving member, and the soft packs are automatically and continuously placed by using the discharging gap. This process does not require manual intervention, can replace the traditional manual placement or mechanical pushing method, significantly reduces labor costs, and is especially suitable for large-scale production scenarios.

[0010] 2. Precise positioning and arrangement to ensure uniform freezing and smoothness of subsequent processes: When the two sets of conveying belts are flipped relative to each other, the soft packs are controlled by gravity and motion trajectory to fall into the freezing tank chain plate at a fixed angle and spacing, forming a regular array. This design avoids the problem of uneven freezing caused by soft pack stacking, ensures uniform spacing and consistent direction of the soft packs, facilitates seamless connection of subsequent automated processes such as sorting and packaging, reduces equipment jamming caused by positional deviation, and improves overall production line stability.

[0011] 3. Compact and three-dimensional structure to adapt to existing production line layout and reduce upgrade costs: The frame is arranged above the freezing tank chain plate, and the supporting arm and flipping mechanism are integrated on both sides of the frame to occupy less horizontal space. This layout can directly connect the existing feeding conveying line and freezing tank without the need for large-scale modification of the production line, reducing the cost of upgrading the enterprise's equipment.

[0012] Further, a discharging plate is arranged between the discharging end of the feeding conveying line and the feeding end of the conveying belt, and inverted "8"-shaped guide plates are arranged on both sides of the discharging plate. The discharging plate is arranged on the frame by a mounting assembly.

[0013] Beneficial effects: The inverted "8"-shaped guide plates on both sides of the discharging plate form a closed guiding structure, so that the soft packs discharged from the feeding conveying line are guided into the space between the two sets of conveying belts. This effectively prevents the soft packs from deviating, jamming or falling at the connection point, ensures that the soft packs can be stably and accurately transferred to the conveying belt, improves the reliability of the initial stage of the material placement process, reduces the material placement failure rate, and reduces equipment downtime and material loss caused by material placement problems.

[0014] Further, the mounting assembly is two sets, arranged on the opposite two side walls of the frame, and includes a mounting seat and an adjusting rod. The mounting seat is fixed on the frame, and the adjusting rod is arranged along the length direction of the frame. The bottom of the discharging plate is fixed with a mounting rod, and the two ends of the mounting rod are arranged on the adjusting rod through sliding blocks.

[0015] Beneficial effects: Since the material feeding machine of this application is modified from an existing conveyor line, it is not possible to completely guarantee a tight connection between the conveyor lines during installation; therefore, by setting the feeding plate on the adjusting rod through the mounting rod, the position of the feeding plate can be adjusted so that the upper and lower ends of the feeding plate are tightly connected with the conveyor line, thus avoiding material jamming during the conveying process.

[0016] Furthermore, the lower part of the sliding block is provided with a first mounting hole, and the mounting rod is fixed in the first mounting hole. The upper part of the sliding block is provided with a second mounting hole, through which the adjusting rod passes. The top of the sliding block is also provided with a strip-shaped opening that communicates with the second mounting hole. The sliding block is locked onto the adjusting rod by a locking member passing through the strip-shaped opening.

[0017] Beneficial effects: When installing the feeding plate for the first time, the position of the sliding block on the adjusting rod can be moved to adjust the top of the feeding plate so that it is tightly connected with the discharge end of the feeding conveyor line. The adjustment method is simple and convenient.

[0018] Furthermore, the driving component is a motor, and the output shaft of the motor is connected to the tilting shaft via a coupling.

[0019] Furthermore, a transfer conveyor is provided between the feed end of the conveyor belt and the discharge end of the feeding conveyor line. A counter is installed on the transfer conveyor line, and the counter is electrically connected to a controller. The power units of the transfer conveyor line, the conveyor belt, and the feeding conveyor line are all electrically connected to the controller, and the drive unit is also electrically connected to the controller.

[0020] Beneficial effects: During use, the counter counts the soft packages conveyed to the conveyor belt sequentially. When the count reaches the preset value, a signal is sent to the controller. The controller stops the transfer conveyor line, the conveyor belt, and the feeding conveyor line, and starts the drive unit, causing the two sets of conveyor belts to rotate relative to each other, so that multiple soft packages on the conveyor belt are neatly unloaded onto the cold storage chain plate below at once. This can effectively avoid the chaos and energy waste of traditional continuous material handling, and the multi-device linkage control can prevent material accumulation and blockage. Attached Figure Description

[0021] Figure 1 This is a top view of Embodiment 1;

[0022] Figure 2 for Figure 1 Enlarged schematic diagram of the components installed in the middle;

[0023] Figure 3 This is the front view of the slider.

[0024] Figure 4 This is a top view of Example 2. Detailed Implementation

[0025] The following detailed description illustrates the specific implementation method:

[0026] The markings in the accompanying drawings include: frame 1, support arm 11, drive component 21, tilting shaft 22, conveyor belt 23, fixed arm 231, material discharge gap 232, material discharge plate 3, guide plate 31, mounting rod 32, mounting assembly 4, mounting base 41, adjusting rod 42, sliding block 43, first mounting hole 431, second mounting hole 432, strip opening 433, locking component 434, freezer 100, chain plate 101, feeding conveyor line 200, transfer conveyor line 300, and counter 301.

[0027] Example 1

[0028] like Figure 1 As shown, a hot pot base soft package feeding machine includes a frame 1 and two sets of rotating mechanisms arranged side by side on opposite sides of the frame 1. Specifically, in this embodiment, the frame 1 is a U-shaped steel structure, and the frame 1 is located above the chain plate 101 of the freezer 100 and is arranged perpendicular to the conveying direction of the chain plate 101 of the freezer 100. The frame 1 is set in two sets, and support arms 11 are also provided on the two opposite side walls.

[0029] Each flipping mechanism includes a drive component 21, a flipping shaft 22, and a conveyor belt 23. The drive component 21 is fixedly mounted on the frame 1. The power output end of the drive component 21 is fixed to one end of the flipping shaft 22. The flipping shaft 22 passes through the support arm 11 and is rotatably connected to the support arm 11. Specifically, the flipping shaft 22 and the support arm 11 are connected by a bearing. The conveyor belt 23 is fixedly connected to the flipping shaft 22 through a fixed arm 231. A feeding gap 232 is provided between the two sets of conveyor belts 23, and the feeding ends of the two sets of conveyor belts 23 are connected to the discharging ends of the feeding conveyor line 200.

[0030] Specifically, in this embodiment, the driving component 21 is a motor, and the output shaft of the motor is connected to the tilting shaft 22 through a coupling; the driving component 21 is set on both sides of the frame 1 near the discharge end of the feeding conveyor line 200; one end of the fixed arm 231 is welded to the outer wall of the support of the conveyor belt 23. In this embodiment, the fixed arm 231 is set in several groups and is evenly distributed on the outer wall of the support of the conveyor belt 23.

[0031] A discharge plate 3 is also provided between the discharge end of the feeding conveyor line 200 and the feed end of the conveyor belt 23. The discharge plate 3 has inverted "V" shaped guide plates 31 on both sides to form a constricted guide structure, so that the soft package discharged from the feeding conveyor line 200 is guided by the guide plates 31 and guided between the two sets of conveyor belts 23.

[0032] In this embodiment, the feed plate 3 is mounted on the frame 1 via mounting components 4. Specifically, there are two sets of mounting components 4, which are respectively mounted on two opposite side walls of the frame 1. Figure 2As shown, the mounting assembly 4 includes a mounting base 41 and an adjusting rod 42. The mounting base 41 is fixed on the frame 1, and the adjusting rod 42 is set along the length of the frame 1. The bottom of the feed plate 3 is welded with a mounting rod 32, and the two ends of the mounting rod 32 are set on the adjusting rod 42 by sliding blocks 43.

[0033] like Figure 3 As shown, the lower part of the sliding block 43 is provided with a first mounting hole 431, and the two ends of the mounting rod 32 pass through the first mounting holes 431 on both sides and are fixed on the sliding block 43. The upper part of the sliding block 43 is provided with a second mounting hole 432, and the adjusting rod 42 passes through the second mounting hole 432 and is slidably connected to the second mounting hole 432. The top of the sliding block 43 is also provided with a strip-shaped opening 433 communicating with the second mounting hole 432. When the feeding plate 3 is installed for the first time, the position of the sliding block 43 on the adjusting rod 42 is moved to adjust the top of the feeding plate 3 so that it is tightly connected with the discharge end of the feeding conveyor line 200. After the adjustment is in place, the locking member 434 passes through the strip-shaped opening 433 to lock the sliding block 43 onto the adjusting rod 42.

[0034] In use, the soft packages are conveyed by the feeding conveyor line 200, and there is a certain distance between adjacent soft packages. When the soft package reaches the discharge end of the feeding conveyor line 200, it slides down from the unloading plate 3 onto the two sets of conveyor belts 23, and is then conveyed forward by the conveyor belts 23. When a certain number of soft packages are placed on the conveyor belts 23, the feeding conveyor line 200 and the conveyor belts 23 are stopped. At this time, the drive unit 21 is activated to drive the rotating shaft 22 to rotate, thereby causing the two sets of conveyor belts 23 to rotate relative to each other. Since there is a discharge gap 232 between the two sets of conveyor belts 23, when the two sets of conveyor belts 23 rotate relative to each other, the soft packages located on the conveyor belts 23 can be neatly discharged onto the chain plate 101 of the freezer 100 in one go.

[0035] Furthermore, as the two sets of conveyor belts 23 rotate relative to each other, the soft packages are controlled by gravity and motion trajectory, falling neatly into the chain plate 101 of the freezer 100 at a fixed angle and spacing, forming a regular row and column arrangement. This design avoids the problem of uneven freezing caused by the stacking of soft packages, while ensuring that the spacing between soft packages is uniform and the direction is consistent, which facilitates seamless connection of subsequent automated processes such as sorting and packaging, reduces equipment jamming caused by position deviation, and improves the overall stability of the production line.

[0036] Example 2

[0037] The difference between this embodiment and Embodiment 1 is that, as Figure 4As shown, a transfer conveyor 300 is also provided between the feeding end of the conveyor belt 23 and the discharging end of the feeding conveyor line 200. The unloading plate 3 is provided at the discharging end of the transfer conveyor line 300. A counter 301 is provided on one side of the discharging section of the transfer conveyor line 300. The counter 301 is electrically connected to a controller. The power units of the transfer conveyor line 300, the conveyor belt 23 and the feeding conveyor line 200 are all electrically connected to the controller. The drive unit 21 is also electrically connected to the controller.

[0038] In use, counter 301 counts the soft packages conveyed to conveyor belt 23 sequentially. When the count reaches the preset value, a signal is sent to the controller. At this time, the controller controls the transfer conveyor line 300, conveyor belt 23 and feeding conveyor line 200 to stop, and controls the drive unit 21 to start. The drive unit 21 then drives the two sets of conveyor belts 23 to rotate relative to each other, so that multiple soft packages on the conveyor belt 23 are neatly unloaded onto the chain plate 101 of the freezer 100 below.

[0039] In other embodiments besides this one, when the counter 301 detects material and records a value, the controller controls the conveyor belt 23 to run a certain distance and then stop. When the counter 301 counts again, the controller controls the conveyor belt 23 to run at the same interval. This continues until the counter 301 reaches a preset value. At this point, the controller controls the transfer conveyor line 300 to stop and controls the drive unit 21 to rotate, thereby causing the two sets of conveyor belts 23 to flip relative to each other to unload the material.

[0040] The above are merely embodiments of this utility model, and the utility model is not limited to the field covered by this embodiment. Commonly known structures and characteristics in the solutions are not described in detail here. It should be noted that those skilled in the art can make various modifications and improvements without departing from the structure of this utility model, and these should also be considered within the scope of protection of this utility model. These modifications will not affect the effectiveness of the implementation of this utility model or the practicality of the patent. The scope of protection claimed in this application should be determined by the content of its claims, and the specific embodiments described in the specification can be used to interpret the content of the claims.

Claims

1. A chafing dish ingredient soft pack arrangement machine, characterized in that, The device comprises a rack and two groups of turnover mechanisms arranged side by side on opposite sides of the rack, the rack is located above the chain plate of the freezer, and support arms are arranged on the opposite side walls of the rack; each turnover mechanism comprises a driving member, a turnover shaft and a conveying belt, the driving member is fixedly arranged on the rack, the power output end of the driving member is fixed to one end of the turnover shaft, the turnover shaft is rotatably connected to the support arm, and the conveying belt is fixedly connected to the turnover shaft through a fixing arm; a discharging gap is arranged between the two groups of conveying belts, and the feeding end of the two groups of conveying belts is connected to the discharging end of the feeding conveying line.

2. The soft pack dispensing machine for hot pot base material according to claim 1, characterized in that: A discharging plate is arranged between the discharging end of the feeding conveying line and the feeding end of the conveying belt, and "inverted eight" guide plates are arranged on the two sides of the discharging plate.

3. The soft pack dispensing machine for hot pot base material according to claim 2, characterized in that: The mounting assembly is arranged on the two opposite side walls of the rack, and comprises a mounting seat and an adjusting rod, the mounting seat is fixed to the rack, and the adjusting rod is arranged along the length direction of the rack; the bottom of the discharging plate is fixed with a mounting rod, and the two ends of the mounting rod are arranged on the adjusting rod through sliding blocks.

4. The soft pack dispensing machine for hot pot base material according to claim 3, characterized in that: The lower part of the sliding block is provided with a first mounting hole, the mounting rod is fixed in the first mounting hole, the upper part of the sliding block is provided with a second mounting hole, the adjusting rod passes through the second mounting hole, and the top of the sliding block is further provided with a strip-shaped opening in communication with the second mounting hole, and the sliding block is locked on the adjusting rod by the locking member transversely passing through the strip-shaped opening.

5. The soft package and dispensing machine for hot pot base materials according to any one of claims 1-4, characterized in that: The driving member is a motor, and the output shaft of the motor is connected to the turnover shaft through a shaft coupling.

6. The soft pack dispensing machine for hot pot ingredients according to claim 5, characterized in that: A transfer conveying line is further arranged between the feeding end of the conveying belt and the discharging end of the feeding conveying line, a counter is arranged on the transfer conveying line, the counter is electrically connected with a controller, and the power parts of the transfer conveying line, the conveying belt and the feeding conveying line are electrically connected with the controller; the driving member is also electrically connected with the controller.

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