Lead-acid battery tray loading and conveying structure

By designing a lead-acid battery palletizing and conveying structure and utilizing automated equipment such as conveyor belts, handling components, and pallet transfer components, the problem of low automation in the lead-acid battery palletizing process was solved, and efficient automated production was achieved.

CN224061927UActive Publication Date: 2026-03-31PIONEER INTELLIGENT EQUIPMENT (CHANGXING) CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-31
Publication Date
2026-03-31

AI Technical Summary

Technical Problem

The current lead-acid battery loading process has a low degree of automation, resulting in low production efficiency and relying mainly on manual handling.

Method used

A lead-acid battery tray conveying structure was designed, including a conveyor belt, a handling component, and a tray transfer component. Automated equipment such as clamping mechanisms and pushing mechanisms are used to realize the automated conveying and traying of batteries, reducing manual operation.

Benefits of technology

This eliminates the need for manual operation, improves production efficiency and automation, and enhances the automation level of lead-acid battery processing.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a lead-acid battery tray loading and conveying structure which comprises a rack, the rack is provided with a conveying belt, and the conveying belt is provided with an adjusting frame used for adjusting the position of a battery; the carrying assembly is arranged at the tail end of the conveying belt, the carrying assembly is in sliding connection with a rotatable clamping mechanism, and the clamping mechanism is used for clamping the battery; and the tray transferring assembly is arranged on the right side of the carrying assembly, the tray transferring assembly is provided with a fixing frame used for storing trays, a tray discharging mechanism used for moving the trays out of the fixing frame is arranged below the tray transferring assembly, and a tray pushing mechanism is arranged on the front side of the tray transferring assembly. The device has the beneficial effects that manual operation is not needed, the automation degree is high, and the processing and production efficiency can be effectively improved.
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Description

Technical Field

[0001] This utility model relates to the technical field of lead-acid battery processing, and in particular to a lead-acid battery tray conveying structure. Background Technology

[0002] Lead-acid batteries are devices that directly convert chemical energy into electrical energy. They are designed for rechargeability, achieving recharging through a reversible chemical reaction. They are a type of battery, belonging to the category of secondary batteries. Their working principle is as follows: during charging, external electrical energy regenerates the internal active materials, storing electrical energy as chemical energy. When discharging is needed, the chemical energy is converted back into electrical energy for output. After the power source is removed, it returns to its pre-discharge state, forming a chemical battery. Rechargeable batteries can be repeatedly charged and discharged; a battery is a battery pack composed of one or more individual cells.

[0003] In the processing of lead-acid batteries, the acid-adding operation is a crucial step in ensuring battery quality. After acid addition, the batteries need to be placed on a tray and transferred to the next process for convenient subsequent operations. Currently, the battery palletizing process is mostly done manually, which is time-consuming and labor-intensive, resulting in low automation and low production efficiency. Utility Model Content

[0004] This invention aims to overcome the shortcomings of existing technologies, such as manual handling, low automation, and low production efficiency, by providing a lead-acid battery tray conveying structure that requires no manual operation, has a high degree of automation, and high production efficiency.

[0005] To achieve the above objectives, this utility model adopts the following technical solution: a lead-acid battery tray conveying structure, including a frame, on which the following are mounted:

[0006] A conveyor belt, on which an adjustment frame for adjusting the battery position is mounted;

[0007] A transport assembly is located at the tail end of a conveyor belt and is slidably connected to a rotatable clamping mechanism for clamping a battery.

[0008] A pallet transfer assembly is located on the right side of the handling assembly. The pallet transfer assembly is equipped with a fixing frame for storing pallets. A pallet ejection mechanism is provided below the pallet transfer assembly to remove the pallet from the fixing frame. A pallet pushing mechanism is provided at the front of the pallet transfer assembly.

[0009] This conveyor includes a frame, on which a conveyor belt, a handling assembly, and a pallet transfer assembly are mounted. The conveyor belt is located at the front left of the frame and transports batteries. An adjusting frame is mounted on the conveyor belt to adjust the position of the batteries, allowing them to be arranged into three batteries side-by-side. The handling assembly is located at the rear left of the frame, above the conveyor belt. It includes a clamping mechanism that slides to clamp and transfer the batteries arranged by the adjusting frame to one side of the pallet transfer assembly. The pallet transfer assembly is located to the right of the handling assembly and includes a fixing frame for storing pallets. It also includes a pallet ejection mechanism that pushes out the pallets from the fixing frame to hold the batteries transferred by the clamping mechanism. Finally, a pallet pusher mechanism pushes the full pallet to the next process, completing the battery transport, arrangement, and transfer. This structure requires no manual operation and has a high degree of automation, which can effectively improve processing and production efficiency.

[0010] Preferably, a guide plate with a guide ramp is provided at the front end of the conveyor belt, and a blocking plate is provided at the tail end of the conveyor belt, with the blocking plate positioned in front of the clamping mechanism. The conveyor belt is a motor-driven conveyor belt. The guide plate at the front end of the conveyor belt, with a guide ramp on its side, guides the battery onto the conveyor belt, facilitating subsequent adjustment of the battery's position upon entry. Simultaneously, the blocking plate at the tail end of the conveyor belt prevents the battery from moving, stopping it at the tail end and facilitating transfer by the handling components.

[0011] Preferably, the front end of the adjustment frame is provided with a mounting frame, the top of the mounting frame is provided with a telescopic cylinder, the end of the telescopic cylinder is provided with an adjustment plate, the adjustment plate is parallel to the movement direction of the conveyor belt, the bottom of the adjustment plate is provided with a conical adjustment block, and the rear end of the adjustment frame is provided with parallel guide columns, which are parallel to the adjustment plate. The system includes an installation frame mounted on the adjustment frame. This installation frame is constructed from welded profiles and is mounted on the machine frame. A telescopic cylinder is located at the top of the installation frame, with an adjustment plate connected to its telescopic end. The adjustment plate is arranged parallel to the direction of movement of the conveyor belt. A conical adjustment block is located at the bottom of the adjustment plate. The batteries on the conveyor belt can be moved along the conveyor belt by the movement of the telescopic cylinder, resulting in three batteries arranged in parallel on the conveyor belt. Two guide posts are located at the rear end of the adjustment frame, with guide rods connected to their lower ends. The front ends of the guide rods are also conical. The two guide posts and guide rods guide the three batteries through, adjusting their positions and ensuring the stable entry of subsequent batteries into the clamping mechanism of the handling assembly, thus ensuring the completion of the handling process.

[0012] Preferably, a blocking frame is hinged to the tail of the adjusting frame, and the blocking frame is arranged perpendicular to the conveyor belt. A telescopic cylinder two is hinged to the top of the adjusting frame, and the telescopic end of the telescopic cylinder two is hinged to the blocking frame. Specifically, a blocking frame is provided at the tail of the adjusting frame, and parallel blocking rods are provided on the blocking frame. The upper blocking rod is hinged to the telescopic cylinder two. Simultaneously, the side of the blocking frame is a triangular plate, which is hinged to the adjusting frame. When the telescopic cylinder two pushes outward, it can push the blocking frame, causing the lower blocking rod of the blocking frame to contact the adjusting frame. This allows the battery to be positioned on the conveyor line by the adjusting plate, temporarily stopping the three batteries on both sides of the guide post and blocking them with the blocking frame. This ensures that the three batteries can enter the clamping mechanism of the handling component simultaneously, guaranteeing good battery conveying effect after sorting. This sorting process requires no manual operation, has a high degree of automation, and high production efficiency.

[0013] Preferably, the top of the conveying assembly is equipped with a guide frame, a guide rail is mounted on the guide frame, a guide slider is connected to the guide rail, a movable base plate is mounted on the top of the guide slider, a rotary motor is connected to the movable base plate, and a drive gear is connected to the rotating end of the rotary motor through the movable base plate. A drive rack is mounted on the guide frame, and the drive gear meshes with the drive rack. Specifically, the top of the conveying assembly has a guide frame with a guide rail arranged perpendicular to the conveyor belt. A guide slider is mounted on the guide rail and can slide on it, serving a guiding function. A movable base plate is mounted on the top of the guide slider, and a rotary motor is mounted on the movable base plate. The rotating end of the rotary motor passes through the movable base plate and is connected to the drive gear. Simultaneously, a drive rack is mounted on the guide frame, and the drive gear meshes with the drive rack. The rotation of the rotary motor drives the movable base plate to move along the guide rail, thereby realizing the movement of the conveying assembly and conveying the battery. This achieves high automation and high production efficiency without manual operation.

[0014] Preferably, the movable base plate is equipped with a telescopic cylinder three, which is connected to an upper mounting plate. The upper mounting plate is connected to a pull rod, which passes through the movable base plate and is connected to a lower mounting plate. The lower mounting plate is equipped with a rotating motor two, which passes through the lower mounting plate and is connected to a rotating gear. The clamping mechanism is provided with a clamping frame, and a driven gear is connected to the top of the clamping frame. The rotating gear meshes with the driven gear. The system includes a telescopic cylinder three mounted on a movable base plate, with an upper mounting plate connected to the telescopic end of the cylinder three. A pull rod is connected to the upper mounting plate, passing through the movable base plate, and its lower end is connected to a lower mounting plate. A rotary motor two is mounted on the lower mounting plate, with a rotating gear connected to the rotating end of the motor two. A clamping frame is provided in the clamping mechanism to clamp the battery. A driven gear is provided on the top outer side of the clamping frame, meshing with the rotating gear. By rotating the rotary motor two, the clamping frame can be rotated, thereby adjusting the battery arrangement. This allows the handling component to pick up the battery and place it onto the tray of the tray transfer component, facilitating battery transfer and subsequent operations. The system is highly automated and efficient, requiring no manual operation.

[0015] Preferably, a telescopic cylinder four is installed on the outer side of the clamping frame, and a guide rod is provided at the upper end of the clamping frame. Several clamping plates are slidably connected to the guide rod, and the telescopic cylinder four is connected to the clamping plates on both outer sides. Springs are installed between adjacent clamping plates. The clamping frame is a U-shaped frame. A guide rod is provided at the top of the inner wall of the clamping frame, and two clamping plates are slidably connected to the guide rod. Springs are installed between adjacent clamping plates and are sleeved with the guide rod. Simultaneously, telescopic cylinder four is installed on the outer side of both sides of the clamping frame and is connected to the clamping plates on the outer sides. The telescopic movement of the cylinder four can drive the clamping plates to clamp the battery. The springs act as a buffer and separate the clamping plates, ensuring better clamping and gripping of the battery, thus achieving high automation and high production efficiency without manual operation.

[0016] Preferably, the pallet transfer assembly includes a transfer platform mounted on the right side of the frame. The fixing frame includes a guide block and a side plate mounted on the guide block. The guide block is mounted on the upper surface of the transfer platform, and a telescopic cylinder five is mounted on the top surface of the guide block. The telescopic end of the telescopic cylinder five is connected to a material distribution plate for supporting the pallet. A telescopic cylinder six is ​​connected to the upper end of the telescopic cylinder five, and the telescopic end of the telescopic cylinder six is ​​connected to a clamping block for clamping the pallet. The pallet transfer assembly includes a transfer platform mounted on the right side of the frame. The fixing frame includes two parallel guide blocks that guide the movement of the pallets. A side plate is mounted on the guide block to limit the stacked pallets, ensuring neat storage. The guide block is mounted on the transfer platform, and a telescopic cylinder five is mounted on its top surface. The telescopic end of the telescopic cylinder five is connected to a material distribution plate. When the telescopic cylinder five extends outward, the material distribution plate supports the pallet. A telescopic cylinder six is ​​installed on the top of the fifth component. The telescopic end of the sixth component is connected to a clamping block. When the telescopic cylinder six extends outward, the clamping block clamps the pallet. When the pallet needs to be dropped from the fixed frame, the clamping block clamps the pallet, the distribution plate retracts, and the unclamped pallet falls between the guide blocks. After the drop is completed, the distribution plate extends, the clamping block retracts, and the pallet falls onto the distribution plate. The pallet dropping and transfer is completed in sequence. This structure enables the pallet to move and transfer autonomously without manual operation, thereby improving automation and production efficiency.

[0017] Preferably, the transfer table is provided with several clearance slots, and the tray ejection mechanism is provided with a telescopic cylinder seven, which is installed below the transfer table. The telescopic end of the telescopic cylinder seven is connected to a tray deflector, which is placed in the clearance slot. Specifically, several clearance slots are provided on the surface of the transfer table, and the telescopic cylinder seven is installed below the transfer table and fixed to the frame. The telescopic end of the telescopic cylinder seven is connected to the tray deflector, which is placed in the clearance slot. Through the telescopic movement of the telescopic cylinder seven, the tray deflector can be driven to push the tray out from under the fixed frame, realizing the transfer of the tray. This achieves autonomous tray movement and transfer without manual operation, thereby improving automation and production efficiency.

[0018] Preferably, the pusher mechanism is equipped with a mounting plate, which is installed on the left side of the front end face of the transfer table. A telescopic cylinder eight is mounted on the mounting plate, and a pusher plate is connected to the telescopic end of the cylinder eight. Pusher guide rods are connected to both ends of the pusher plate, and a pusher guide seat is provided on the mounting plate. The pusher guide rod is sleeved with the pusher guide seat. Specifically, the pusher mechanism has a mounting plate installed on the front end face of the transfer table. A telescopic cylinder eight is mounted on the mounting plate, and its telescopic end is connected to the pusher plate. Simultaneously, the telescopic movement of the cylinder eight moves the pusher plate, pushing the tray containing the batteries out of the transfer table and onto the next process, completing the tray transfer operation. The pusher guide rod is connected to the pusher plate and sleeved with the pusher guide seat on the mounting plate. This structure serves as a guide, ensuring the stability of the pusher plate's outward pushing.

[0019] The beneficial effects of this utility model are: no manual operation is required, the degree of automation is high, and the processing and production efficiency can be effectively improved. Attached Figure Description

[0020] Figure 1 This is a three-dimensional view of the present invention;

[0021] Figure 2 This is a partial view of the adjustment frame of this utility model;

[0022] Figure 3 This is a partial view of the conveying component of this utility model;

[0023] Figure 4 This is a partial view of the tray transfer assembly in this utility model;

[0024] Figure 5 This is a partial view of the fixing frame in this utility model;

[0025] Figure 6 This is a cross-sectional view of the plate ejection mechanism in this utility model.

[0026] In the attached diagram, 1. Frame, 2. Conveyor belt, 3. Adjusting frame, 4. Handling assembly, 5. Clamping mechanism, 6. Pallet transfer assembly, 7. Fixing frame, 8. Pallet ejection mechanism, 9. Pallet pushing mechanism, 20. Guide plate, 21. Guide ramp, 22. Blocking plate, 30. Mounting frame, 31. Telescopic cylinder I, 32. Adjusting plate, 33. Adjusting block, 34. Guide column, 35. Blocking frame, 36. Telescopic cylinder II, 40. Guide frame, 41. Guide slide rail, 42. Guide slider, 43. Moving base plate, 44. Rotating motor I, 45. Drive gear, 46. Drive rack, 47. Telescopic cylinder III, 48. Upper mounting plate, 49. Tie rod, 50. Clamping frame, 51. Telescopic air rod IV, 52. Guide rod, 53. Clamping plate, 60. 61. Transfer table, 70. Clearance slot, 71. Guide block, 72. Side upright plate, 73. Telescopic cylinder five, 74. Material distribution plate, 75. Telescopic cylinder six, 86. Clamping block, 80. Telescopic cylinder seven, 81. Pallet lever, 90. Mounting upright plate, 91. Telescopic cylinder eight, 92. Push plate, 93. Push guide rod, 94. Push guide seat, 490. Lower mounting plate, 491. Rotating motor two, 492. Rotating gear, 493. Driven gear. Detailed Implementation

[0027] The present invention will be further described below with reference to the accompanying drawings and specific embodiments. Obviously, the described embodiments are only a part of the embodiments of this application, and not all of them. The following description of at least one exemplary embodiment is merely illustrative and is in no way intended to limit the present application or its application or use. All other embodiments obtained by those skilled in the art based on the embodiments of this application without inventive effort are within the scope of protection of this application.

[0028] It should be noted that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to limit the exemplary embodiments according to this application. As used herein, the singular form is intended to include the plural form as well, unless the context clearly indicates otherwise. Furthermore, it should be understood that when the terms "comprising" and / or "including" are used in this specification, they indicate the presence of features, steps, operations, devices, components, and / or combinations thereof.

[0029] Unless otherwise specifically stated, the relative arrangement, numerical expressions, and values ​​of the components illustrated in these embodiments do not limit the scope of this application. It should also be understood that, for ease of description, the dimensions of the various parts shown in the drawings are not drawn to actual scale. Techniques, methods, and devices known to those skilled in the art may not be discussed in detail, but where appropriate, such techniques, methods, and devices should be considered part of the specification. In all examples shown and discussed herein, any specific values ​​should be interpreted as merely exemplary and not as limitations. Therefore, other examples of exemplary embodiments may have different values. It should be noted that similar reference numerals and letters in the following drawings denote similar items; therefore, once an item is defined in one drawing, it need not be further discussed in subsequent drawings.

[0030] Furthermore, it should be noted that the use of terms such as "first" and "second" to define components is merely for the purpose of distinguishing the corresponding components. Unless otherwise stated, the above terms have no special meaning and therefore cannot be construed as limiting the scope of protection of this application.

[0031] Example 1, as Figure 1-6 As shown, a lead-acid battery tray conveying structure includes a frame 1, on which are mounted: a conveyor belt 2, on which an adjustment frame 3 for adjusting battery position is mounted; a handling assembly 4, located at the tail end of the conveyor belt 2, the handling assembly 4 being slidably connected to a rotatable clamping mechanism 5 for clamping the batteries; and a tray transfer assembly 6, located to the right of the handling assembly 4, the tray transfer assembly 6 being provided with a fixing frame 7 for storing trays, a tray ejection mechanism 8 for removing trays from the fixing frame 7 being provided below the tray transfer assembly 6, and a tray pushing mechanism 9 being provided at the front of the tray transfer assembly 6.

[0032] A guide plate 20 is provided at the front end of the conveyor belt 2, and the guide plate 20 is provided with a guide slope 21. A blocking plate 22 is provided at the end of the conveyor belt 2, and the blocking plate 22 is placed in front of the clamping mechanism 5.

[0033] The front end of the adjustment frame 3 is provided with a mounting frame 30, the top of the mounting frame 30 is provided with a telescopic cylinder 31, the end of the telescopic cylinder 31 is provided with an adjustment plate 32, the adjustment plate 32 is parallel to the movement direction of the conveyor belt 2, the bottom of the adjustment plate 32 is provided with a conical adjustment block 33, and the rear end of the adjustment frame 3 is provided with parallel guide columns 34, which are parallel to the adjustment plate 32.

[0034] The tail of the adjusting frame 3 is hinged with a blocking frame 35, which is arranged perpendicular to the conveyor belt 2. The top of the adjusting frame 3 is hinged with a telescopic cylinder 36, and the telescopic end of the telescopic cylinder 36 is hinged to the blocking frame 35.

[0035] The top of the conveying assembly 4 is equipped with a guide frame 40, the guide frame 40 is equipped with a guide slide rail 41, the guide slide rail 41 is connected to a guide slider 42, the top of the guide slider 42 is equipped with a movable base plate 43, the movable base plate 43 is connected to a rotating motor 44, the rotating end of the rotating motor 44 passes through the movable base plate 43 and is connected to a drive gear 45, the guide frame 40 is equipped with a drive rack 46, and the drive gear 45 meshes with the drive rack 46.

[0036] The movable base plate 43 is equipped with a telescopic cylinder 3 47, which is connected to an upper mounting plate 48. The upper mounting plate 48 is connected to a pull rod 49, which passes through the movable base plate 43 and is connected to a lower mounting plate 490. The lower mounting plate 490 is equipped with a rotating motor 2 491, which passes through the lower mounting plate 490 and is connected to a rotating gear 492. The clamping mechanism 5 is provided with a clamping frame 50, and a driven gear 493 is connected to the top of the clamping frame 50. The rotating gear 492 meshes with the driven gear 493.

[0037] A telescopic air rod 51 is installed on the outside of the clamping frame 50. A guide rod 52 is provided at the upper end of the clamping frame 50. Several clamping plates 53 are slidably connected to the guide rod 52. Springs are installed between adjacent clamping plates 53.

[0038] The pallet transfer assembly 6 is provided with a transfer platform 60, which is installed on the right side of the frame 1. The fixing frame 7 includes a guide block 70 and a side plate 71 installed on the guide block 70. The guide block 70 is installed on the upper surface of the transfer platform 60. A telescopic cylinder 5 72 is installed on the top surface of the guide block 70. The telescopic end of the telescopic cylinder 5 72 is connected to a material distribution plate 73 for supporting the pallet. The upper end of the telescopic cylinder 5 72 is connected to a telescopic cylinder 6 74. The telescopic end of the telescopic cylinder 6 74 is connected to a clamping block 75 for clamping the pallet.

[0039] The transfer table 60 is provided with a plurality of clearance slots 61, and the tray dispensing mechanism 8 is provided with a telescopic cylinder 80. The telescopic cylinder 80 is installed below the transfer table 60, and the telescopic end of the telescopic cylinder 80 is connected to a tray deflector 81, which is placed in the clearance slot 61.

[0040] The pusher mechanism 9 is provided with a mounting plate 90, which is installed on the left side of the front end face of the transfer table 60. The mounting plate 90 is equipped with a telescopic cylinder 8 91, and the telescopic end of the telescopic cylinder 8 91 is connected to a pusher plate 92. Both ends of the pusher plate 92 are connected to pusher guide rods 93. The mounting plate 90 is provided with a pusher guide seat 94, and the pusher guide rod 93 is sleeved with the pusher guide seat 94.

[0041] The working principle of this utility model is as follows: Figure 1-6 As shown, this conveyor includes a frame 1, on which a conveyor belt 2, a handling assembly 4, and a pallet transfer assembly 6 are mounted. The conveyor belt 2 is located at the front left of the frame 1 and is used to transport batteries. An adjusting frame 3 is mounted on the conveyor belt 2 to adjust the position of the batteries, allowing them to be arranged into three parallel groups. The handling assembly 4 is located at the rear left of the frame 1, above the conveyor belt 2. A clamping mechanism 5 is installed in the handling assembly 4, which can slide and clamp the batteries arranged by the adjusting frame 3, transferring them to one side of the pallet transfer assembly 6. Meanwhile, the pallet transfer assembly 6 is located on the right side of the handling assembly 4. The pallet transfer assembly 6 includes a fixing frame 7 for storing the pallet. A pallet ejection mechanism 8 is also included in the pallet transfer assembly 6, which can push the pallet from the fixing frame 7 to hold the batteries transferred from the clamping mechanism 5. Additionally, a pallet pusher mechanism 9 is provided on the pallet transfer assembly 6, which can push the pallet filled with batteries to the next process, completing the battery conveying, sorting, and transfer. This structure requires no manual operation, has a high degree of automation, and can effectively improve processing efficiency.

[0042] The conveyor belt 2 is a motor-driven conveyor belt. A guide plate 20 is set at the front end of the conveyor belt 2. The guide plate 20 has a guide ramp 21 on its side. The guide plate 20 guides the battery into the conveyor belt 2, so that the position of the battery can be easily adjusted later. At the same time, a blocking plate 22 is set at the tail end of the conveyor belt 2. The blocking plate 22 can block the movement of the battery, so that the battery stops moving when it reaches the tail end of the conveyor belt 2, which is convenient for the handling component 4 to handle and transfer it.

[0043] The mounting frame 30 is installed on the adjustment frame 3. The mounting frame 30 is constructed of welded profiles and is installed on the frame 1. A telescopic cylinder 31 is installed at the top of the mounting frame 30. An adjustment plate 32 is connected to the telescopic end of the telescopic cylinder 31. The adjustment plate 32 is arranged parallel to the moving direction of the conveyor belt 2. At the same time, an adjustment block 33 is installed at the bottom of the adjustment plate 32. The adjustment block 33 is conical. The batteries on the conveyor belt 2 can be moved on the conveyor belt 2 by the movement of the telescopic cylinder 31, so that the batteries are arranged in three parallel pieces on the conveyor belt 2. At the rear end of the adjustment frame 3, two guide posts 34 are installed. A guide rod is connected to the lower end of the guide post 34. The front end of the guide rod is also conical. The two guide posts 34 and the guide rod can guide the three batteries through, which can adjust the position of the batteries and thus ensure that the batteries enter the clamping mechanism 5 of the handling component 4 stably, thus ensuring the completion of the handling.

[0044] A blocking frame 35 is provided at the tail of the adjusting frame 3. The blocking frame 35 has parallel blocking rods. The upper blocking rod is hinged to the telescopic cylinder 36. At the same time, the side of the blocking frame 35 is a triangular plate, which is also hinged to the adjusting frame 3. When the telescopic cylinder 36 pushes outward, it can push the blocking frame 35, so that the lower blocking rod of the blocking frame 35 contacts the adjusting frame 3. This allows the battery to be adjusted in position on the conveyor line by the adjusting plate 32, so that the three batteries are temporarily stopped on both sides of the guide column 34 and blocked by the blocking frame 35. This ensures that the three batteries can enter the clamping mechanism 5 of the conveying component 4 at the same time, ensuring good conveying effect of the batteries after sorting. This sorting process does not require manual operation, has a high degree of automation, and high production efficiency.

[0045] The conveying assembly 4 is equipped with a guide frame 40 on top, and a guide rail 41 is mounted on the guide frame 40. The guide rail 41 is arranged perpendicular to the conveyor belt 2. A guide slider 42 is mounted on the guide rail 41 and can slide on the guide rail 41 to provide guidance. A movable base plate 43 is mounted on the top of the guide slider 42. A rotary motor 44 is mounted on the movable base plate 43. The rotating end of the rotary motor 44 passes through the movable base plate 43 and is connected to a drive gear 45. At the same time, a drive rack 46 is mounted on the guide frame 40. The drive gear 45 meshes with the drive rack 46. The rotation of the rotary motor 44 can drive the movable base plate 43 to move along the guide rail 41, thereby realizing the movement of the conveying assembly 4 and realizing the transport of batteries. This achieves high automation and high production efficiency without manual operation.

[0046] The system includes a telescopic cylinder 47 mounted on a movable base plate 43, with an upper mounting plate 48 connected to the telescopic end of the cylinder 47. A pull rod 49 is connected to the upper mounting plate 48, passing through the movable base plate 43. The lower end of the pull rod 49 is connected to a lower mounting plate 490, and a rotary motor 491 is mounted on the lower mounting plate 490. The rotating end of the rotary motor 491 is connected to a rotary gear 492. A clamping frame 50 is provided in the clamping mechanism 5 to clamp the battery. A driven gear 493 is provided on the top outer side of the clamping frame 50, meshing with the rotary gear 492. The rotation of the rotary motor 491 drives the clamping frame 50 to rotate, thereby adjusting the battery arrangement. This allows the handling component 4 to pick up the battery and place it onto the tray of the tray transfer component 6, facilitating subsequent operations. The system is highly automated and efficient, requiring no manual operation.

[0047] The clamping frame 50 is a U-shaped frame. A guide rod 52 is provided on the top of the inner wall of the clamping frame 50. Two clamping plates 53 are slidably connected to the guide rod 52. A spring is installed between the adjacent clamping plates 53 and is sleeved with the guide rod 52. At the same time, telescopic cylinders 51 are installed on the outer sides of the two side walls of the clamping frame 50. The telescopic cylinders 51 are connected to the clamping plates 53 on the outer side. The telescopic movement of the telescopic cylinders 51 can drive the clamping plates 53 to clamp the battery. The springs can buffer and separate the clamping plates 53, ensuring better clamping and gripping effect when the battery is gripped. This achieves high automation and high production efficiency without manual operation.

[0048] The pallet transfer assembly 6 includes a transfer platform 60 mounted on the right side of the frame 1. The fixing frame 7 includes two parallel guide blocks 70, which guide the movement of the pallets. Side uprights 71 are mounted on the guide blocks 70, limiting the position of stacked pallets and ensuring neat storage. A telescopic cylinder 72 is mounted on the top surface of the guide blocks 70. The telescopic end of the cylinder 72 is connected to a distribution plate 73. When the cylinder 72 extends outwards, the distribution plate 73 supports the pallet. Telescopic cylinder 74 is mounted on the top of telescopic cylinder 5 72. The telescopic end of telescopic cylinder 74 is connected to clamping block 75. When telescopic cylinder 74 extends outward, clamping block 75 clamps the pallet. When the pallet needs to fall from the fixed frame 7, clamping block 75 clamps the pallet, and material distribution plate 73 retracts, allowing the unclamped pallet to fall between guide blocks 70. After the fall is completed, material distribution plate 73 extends, clamping block 75 retracts, and the pallet falls onto material distribution plate 73. The pallet falling and transfer is completed in sequence. This structure enables the pallet to move and transfer autonomously without manual operation, thereby improving automation and production efficiency.

[0049] The transfer table 60 has several clearance slots 61. A telescopic cylinder 80 is installed on the tray ejection mechanism 8, mounted below the transfer table 60 and fixed to the frame 1. The telescopic end of the cylinder 80 is connected to a tray deflector 81, which is placed within the clearance slots 61. The telescopic movement of the cylinder 80 drives the tray deflector 81 to push the tray out from below the fixed frame 7, thus transferring the tray and enabling autonomous tray movement without manual operation, thereby improving automation and production efficiency.

[0050] The pusher mechanism 9 is equipped with a mounting plate 90, which is installed on the front end of the transfer table 60. A telescopic cylinder 91 is installed on the mounting plate 90. The telescopic end of the telescopic cylinder 91 is connected to the pusher plate 92. The telescopic movement of the telescopic cylinder 91 can drive the pusher plate 92 to move, pushing the tray containing the battery out of the transfer table 60 and pushing it to the next process, thus completing the tray transfer operation. At the same time, a pusher guide rod 93 is connected to the pusher plate 92. The pusher guide rod 93 is sleeved with the pusher guide seat 94 on the mounting plate 90. This structure plays a guiding role and ensures the stability of the pusher plate 92 when pushing outward.

[0051] The above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit it. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of this utility model.

Claims

1. A lead-acid battery tray conveying structure comprising a frame (1), characterized in that, The rack (1) is provided with: a conveying belt (2), on which an adjusting frame (3) for battery position adjustment is installed; a carrying assembly (4) arranged at the tail end of the conveying belt (2), which is slidingly connected with a rotatable clamping mechanism (5) for clamping the battery; a tray transfer assembly (6) arranged at the right side of the carrying assembly (4), which is provided with a fixing frame (7) for storing trays, and is provided below with a tray removal mechanism (8) for removing the trays from the fixing frame (7), and is provided at the front side with a tray pushing mechanism (9).

2. A lead-acid battery tray conveying structure according to claim 1, wherein The front end of the conveying belt (2) is provided with a guide plate (20) provided with a guide slope (21), and the tail end of the conveying belt (2) is provided with a blocking plate (22) arranged at the front side of the clamping mechanism (5).

3. A lead-acid battery tray conveying structure according to claim 1, wherein The front end of the adjusting frame (3) is provided with a mounting frame (30) provided at the top with a telescopic cylinder I (31) having an adjusting plate (32) installed at the end thereof, which is parallel to the movement direction of the conveying belt (2), and is provided at the bottom with a tapered adjusting block (33), and the rear end of the adjusting frame (3) is provided with parallel guide columns (34) parallel to the adjusting plate (32).

4. A lead-acid battery tray conveying structure according to claim 1, wherein The tail end of the adjusting frame (3) is hingedly connected with a blocking frame (35) arranged perpendicularly to the conveying belt (2), and the top of the adjusting frame (3) is hingedly connected with a telescopic cylinder II (36) having a telescopic end hingedly connected with the blocking frame (35).

5. A lead-acid battery tray conveying structure according to claim 1, wherein The top of the carrying assembly (4) is provided with a guide frame (40) provided with a guide slide rail (41) connected with a guide slide block (42) provided at the top with a moving bottom plate (43) connected with a rotating motor I (44) having a rotating end penetrating through the moving bottom plate (43) and connected with a driving gear (45), and the guide frame (40) is provided with a driving rack (46) engaged with the driving gear (45).

6. A lead-acid battery tray conveying structure according to claim 5, wherein The mobile base plate (43) is installed with telescopic cylinder three (47), the telescopic cylinder three (47) is connected with upper mounting plate (48), the upper mounting plate (48) is connected with pull rod (49), the pull rod (49) passes through mobile base plate (43) and is connected with lower mounting plate (490), the lower mounting plate (490) is installed with rotation motor two (491), the rotation motor two (491) passes through lower mounting plate (490) and is connected with rotation gear (492), the clamping mechanism (5) is provided with clamping frame (50), the clamping frame (50) top is connected with driven gear (493), the rotation gear (492) is engaged with driven gear (493).

7. A lead-acid battery tray conveying structure according to claim 6, wherein The outer side of the clamping frame (50) is provided with telescopic cylinder four (51), the upper end of the clamping frame (50) is provided with guide rod (52), a plurality of clamping plates (53) are connected with the guide rod (52) in a sliding manner, the telescopic cylinder four (51) is connected with the clamping plates (53) placed on both sides, and springs are installed between adjacent clamping plates (53).

8. A lead-acid battery tray conveying structure according to claim 1, wherein The tray transfer assembly (6) is provided with a transfer table (60), the transfer table (60) is installed on the right side of the rack (1), the fixed frame (7) comprises a guide block (70) and a side stand (71) installed on the guide block (70), the guide block (70) is installed on the upper surface of the transfer table (60), the top surface of the guide block (70) is installed with telescopic cylinder five (72), the telescopic end of the telescopic cylinder five (72) is connected with a distribution plate (73) for supporting the tray, the upper end of the telescopic cylinder five (72) is connected with telescopic cylinder six (74), and the telescopic end of the telescopic cylinder six (74) is connected with a clamping block (75) for clamping the tray.

9. A lead-acid battery tray conveying structure according to claim 8, wherein The transfer table (60) is provided with a plurality of accommodation grooves (61), the tray ejection mechanism (8) is provided with telescopic cylinder seven (80), the telescopic cylinder seven (80) is installed below the transfer table (60), the telescopic end of the telescopic cylinder seven (80) is connected with a tray shifting plate (81), and the tray shifting plate (81) is placed in the accommodation groove (61).

10. A lead-acid battery tray conveying structure according to claim 9, wherein The tray pushing mechanism (9) is provided with an installation stand (90), the installation stand (90) is installed on the left side of the front end surface of the transfer table (60), the installation stand (90) is installed with telescopic cylinder eight (91), the telescopic end of the telescopic cylinder eight (91) is connected with a pushing plate (92), the both ends of the pushing plate (92) are connected with pushing guide rods (93), the installation stand (90) is provided with a pushing guide seat (94), and the pushing guide rods (93) are sleeved with the pushing guide seat (94).